Automatic cutting equipment for horizontal mixture

Abstract

The utility model relates to the field of shearing devices using rotary cutting discs, in particular to automatic cutting equipment for a horizontal mixture, which comprises a fixed platform plate bearing a cutting mechanism and a positioning mechanism, and the cutting mechanism and the positioning mechanism are arranged side by side. The positioning mechanism comprises roller assemblies for adjusting the position of the to-be-cut barrel, and a limiter for limiting the to-be-cut barrel is fixedly arranged on the fixed platform plate between the roller assemblies; the cutting mechanism comprises an adjusting rail and a cutter assembly arranged on the adjusting rail and used for cutting the to-be-cut barrel, and the cutter assembly moves in the axial direction and the radial direction of the to-be-cut barrel along the adjusting rail. According to the utility model, the processing efficiency can be improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the shearing device field of using rotary disc cutter, specifically relates to the automatic cutting equipment of horizontal mixed body. BACKGROUND

[0002] The bottom diameter of the cylindrical mixed body is about 680mm, and the height is about 1500mm. The traditional cutting mode is to place the cylindrical mixed body on the ground, and then use a stopper to fix it. After fixing, the operator holds a portable grinder, cuts a circle at a distance of 10mm and 250mm from the bottom, and cuts 2 knives from bottom to top in a direction perpendicular to the bottom of the cylindrical mixed body. During the cutting process, a forklift is needed to cooperate, the mixed body is rotated, and then the stopper is fixed again for corresponding cutting operation. The process is complex and requires additional personnel to cooperate.

[0003] When cutting with a handheld grinder, there is a lack of safety protection facilities, and if the grinding wheel breaks and splashes, it may cause injury to the personnel. The manual cutting process is complicated, there is no fixed support, and the grinding wheel needs to be frequently replaced during the operation process. In addition to the need for special monitoring and forklift cooperation by other personnel, the cutting time is about 3 hours, and the operation efficiency is low.

[0004] In view of the disadvantages of manual cutting, although there are some devices that set cutting tracks and use cutting blades to cut, the existing cutting devices are not specially designed for cylindrical mixed bodies, the cutting structure is complex and large in size, or the positioning and overturning of the cylindrical mixed body cannot be applied, and the device cannot be directly used. UTILITY MODEL CONTENTS

[0005] The utility model intends to provide an automatic cutting equipment for horizontal mixed body, which can accurately, stably and safely cut the cylindrical mixed body in the bedroom, and improve the operation efficiency.

[0006] The automatic cutting equipment for horizontal mixed body in the scheme comprises a fixed platform plate carrying a cutting mechanism and a positioning mechanism, and the cutting mechanism and the positioning mechanism are arranged side by side.

[0007] The positioning mechanism comprises a roller assembly for adjusting the position of the to-be-cut barrel, and a position limiter for limiting the to-be-cut barrel is fixed on the fixed platform plate between the roller assemblies.

[0008] The cutting mechanism comprises an adjusting track and a cutter assembly arranged on the adjusting track to cut the to-be-cut barrel, and the cutter assembly moves along the adjusting track in the axial and radial directions of the to-be-cut barrel.

[0009] Further, the roller assembly comprises a plurality of bases fixed on the fixed platform plate, wheel frames are fixed at both ends of the base, and rollers are rotatably connected to the wheel frames.

[0010] Further, the roller assembly further comprises a transmission motor and a transmission gear, the transmission gear is connected to the output shaft of the transmission motor, and a transmission chain is arranged between the transmission gear and the roller to drive the roller to rotate.

[0011] Further, the adjusting track comprises a cross shaft and a power assembly capable of driving the cross shaft to move, and the cutter assembly is fixed to the track of the cross shaft perpendicular to the axis of the barrel to be cut.

[0012] Further, the cutter assembly comprises a cutting motor and a cutting blade, the cutting blade is fixed to the output shaft of the cutting motor, and the cutting motor is arranged on the cross shaft.

[0013] Further, a protective cover is fixed to the shell of the cutting motor close to the cutting blade, the protective cover is located on the front side of the rotation of the cutting blade, and the protective cover is in an arc shape.

[0014] Further, a control cabinet for supplying power and controlling the transmission motor, the cutting motor and the power assembly is further included.

[0015] The beneficial effects of the present scheme are:

[0016] Through the special design of the device and the automatic control of each part in the device, the overall structure is simple, the production efficiency can be improved, and the cutting process can be protected, and the safety during operation can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a front view of the automatic cutting equipment for the horizontal mixed body of the utility model embodiment;

[0018] Figure 2 It is a left view. Figure 1 DETAILED DESCRIPTION

[0019] The specific embodiments will be further described in detail below.

[0020] The reference signs in the drawings of the specification include: a barrel to be cut 1, a roller assembly 2, a fixed platform plate 3, a cutting blade 4, a cutting motor 5, a cross shaft 6, a roller 7, a rotating platform 8, and a stopper 9.

[0021] EMBODIMENT

[0022] The automatic cutting equipment for the horizontal mixed body, as shown in Figure 1 and Figure 2 includes a fixed platform plate 3 carrying a cutting mechanism and a positioning mechanism, the fixed platform plate 3 is in the shape of a square plate, and the cutting mechanism and the positioning mechanism are arranged side by side, i.e. adjacent and placed side by side. ​

[0023] The positioning mechanism comprises a roller assembly 2 for adjusting the position of the to-be-cut barrel 1, i.e., the mixture, and a fixed platform plate 3 between the roller assembly 2, and a limiting device 9 for limiting the to-be-cut barrel 1 is welded on the fixed platform plate 3. The limiting device 9 is two fixed stakes for limiting the to-be-cut barrel 1 in the axial direction of the mixture, and the fixed stakes are welded on the fixed platform plate 3. The two fixed stakes and the roller assembly 2 simultaneously limit the mixture during cutting, so as to prevent the mixture from moving in the direction of the roller assembly 2 during cutting.

[0024] The cutting mechanism comprises an adjusting track and a cutter assembly arranged on the adjusting track for cutting the to-be-cut barrel 1. A movable rotating platform 8 is installed on the adjusting track, and the cutter assembly is installed on the rotating platform 8. The rotating platform 8 is driven to rotate by a rotating motor, so that the cutter assembly can rotate. The rotating motor is installed on the adjusting track, and the cutter assembly moves along the adjusting track in the axial and radial directions of the to-be-cut barrel 1. The adjusting track comprises a cross shaft 6 and a power assembly capable of driving the cross shaft 6 to move. The power assembly is a pneumatic power for driving the cross shaft 6 to move, which is not described here. The cutter assembly is fixedly arranged on the track of the cross shaft 6 perpendicular to the axial direction of the to-be-cut barrel 1.

[0025] The roller assembly 2 comprises a plurality of bases welded on the fixed platform plate 3. Four bases are arranged symmetrically around the to-be-cut barrel 1. Wheel supports are fixedly installed on both ends of the base by screws, and a roller 7 is rotatably connected to the top end of the wheel support. The roller assembly 2 further comprises a transmission motor and a transmission gear. The transmission motor and the transmission gear can be arranged in any one of the bases. The transmission gear is keyed to the output shaft of the transmission motor, and a transmission chain is installed between the transmission gear and the roller 7 to drive the roller 7 to rotate, so as to convey the to-be-cut barrel 1.

[0026] The cutter assembly comprises a cutting motor 5 and a cutting blade 4. The cutting blade 4 is disc-shaped and is fixedly installed on the output shaft of the cutting motor 5. The cutting motor 5 is installed on the rotating platform 8 of the cross shaft 6. A protective cover is clamped on the shell of the cutting motor 5 close to the cutting blade 4. The protective cover is located on the front side of the rotating direction of the cutting blade 4 and is arc-shaped to block the splashing debris during cutting.

[0027] The control cabinet for supplying power and controlling the transmission motor, the cutting motor 5 and the power assembly is also included. The existing PLC control cabinet can be used. The transmission motor, the cutting motor 5 and the power assembly are connected with the PLC control cabinet by wires to transmit control signals. Different buttons are arranged on the PLC control cabinet to energize and start each electric part. The specific control process adopts the existing control method, which is not described here.

[0028] The specific implementation process is as follows:

[0029] Before cutting, the cutting mechanism is checked to see if it is in the normal position, the motor ground is normal, the power cord is not damaged, etc. Check if the protection device is intact and effective. Check the cutting blade for cracks, bending, or excessive wear. If there is any abnormality, replace it in time.

[0030] During cutting, first use a forklift to place the cylindrical mixture on the roller frame. Turn on the roller frame to align the mixture until the bottom of the mixture is attached to the limit stop 9. The limit stop 9 limits the mixture, and the roller frame stops rotating. Start the cutting mechanism, adjust the position of the cross shaft 6, and start low vertical cutting: adjust the X-axis and Y-axis values to the appropriate value, Z-axis 90°, turn on the roller frame, and start cutting.

[0031] High vertical cutting: set the cutting position of the equipment to zero through the PLC control cabinet, adjust the X-axis and Y-axis values to the appropriate range, and Z-axis 90°. The X-axis is perpendicular to the center axis of the mixture, and the Y-axis is parallel to the center axis of the mixture. Because the surface of the mixture is not completely flat, the appropriate range of X-axis and Y-axis values is adjusted according to the actual different cutting requirements, which will not be described here. Adjust the direction of the cutting blade to be perpendicular to the ground at 90°, and confirm the position. Then, adjust the X-axis position of the cutting machine assembly through the PLC control cabinet to cut the mixture iron sheet with the cutting blade. Finally, start the roller frame to roll the mixture and complete the vertical cutting of the mixture surface. After cutting, exit the system and reset the program to prepare for horizontal cutting.

[0032] Horizontal cutting: first move the rotating platform 8 along the Y-axis (cross shaft 6) to the bottom of the mixture. Adjust the direction of the cutting blade 4 through the PLC control cabinet, i.e. control the rotating platform 8 to change the direction of the cutting blade 4, so that it is horizontal and parallel to the ground. Adjust the X-axis position of the cutting mechanism through the PLC control cabinet to cut the mixture iron sheet with the cutting blade 4 of the cutting mechanism. Then, slowly move the rotating platform 8 along the Y-axis to cut the mixture iron sheet from the bottom up.

[0033] This embodiment controls the cutting equipment through the PLC control cabinet, so that each electrical component of the cutting equipment works and the mixture is cut accordingly. This can make each cutting process more continuous and compact, reduce cutting time, and improve cutting speed and efficiency. At the same time, the debris generated during cutting is protected, improving the safety of cutting operations.

[0034] The above only is the embodiment of the present application, and the well-known specific structure and characteristics and other common knowledge in the scheme are not described too much here. It should be pointed out that, for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope claimed in the present application should be subject to the content of its claims, and the specific implementation mode and the like recorded in the specification can be used to explain the content of the claims.

Claims

1. Automatic cutting equipment for horizontal mixing bodies, comprising a fixed platform plate carrying a cutting mechanism and a positioning mechanism, wherein the cutting mechanism and the positioning mechanism are arranged side by side; Its characteristics are: The positioning mechanism includes a roller assembly for adjusting the position of the barrel to be cut, and a stopper for limiting the position of the barrel to be cut is fixed on the fixed platform plate between the roller assemblies; The cutting mechanism comprises an adjusting track and a tool assembly arranged on the adjusting track for cutting the barrel to be cut. The tool assembly moves along the adjusting track in the axial direction and the radial direction of the barrel to be cut.

2. The automatic cutting device for horizontal mixer according to claim 1, characterized in that: The roller assembly includes a plurality of bases fixedly arranged on a fixed platform plate, and wheel frames are fixedly arranged at both ends of the bases, and rollers are rotatably connected to the wheel frames.

3. The automatic cutting device for a horizontal mixer according to claim 2, characterized in that: The roller assembly further comprises a transmission motor and a transmission gear. The transmission gear is key-connected to the output shaft of the transmission motor. A transmission chain is provided between the transmission gear and the roller to drive the roller to rotate.

4. The automatic cutting device for a horizontal mixer according to claim 3, characterized in that: The adjustment track includes a cross shaft and a power assembly capable of driving the cross shaft to move, and the tool assembly is fixed on a rail where the cross shaft is perpendicular to the axial direction of the barrel to be cut.

5. The automatic cutting device for horizontal mixer according to claim 4, characterized in that: The tool assembly includes a cutting motor and a cutting blade. The cutting blade is fixed on the output shaft of the cutting motor, and the cutting motor is arranged on a cross shaft.

6. The automatic cutting device for horizontal mixer according to claim 5, characterized in that: A protective cover is fixedly arranged on the outer shell of the cutting motor close to the cutting blade. The protective cover is located on the front side of the rotating cutting blade and is in an arc shape.

7. The automatic cutting device for a horizontal mixer according to claim 6, characterized in that: It also includes a control cabinet that supplies power and controls the transmission motor, cutting motor and power components.

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