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591 results about "Disc cutter" patented technology

A disc cutter is a specialised, often hand-held, power tool used for cutting hard materials, ceramic tile, metal, concrete, and stone for example. This tool is very similar to an angle grinder, chop saw, or even a die grinder, with main difference being cutting disc itself, (circular diamond blade, or resin-bonded abraisive cutting wheel for disc cutter vs. abrasive grinding wheel for angle grinder). This tool is highly effecient at cutting very hard materals especialy when compared to hand tools.

Calculation method for predicting wear amount of disc hob of roadheader

The invention discloses a heading machine disc cutter wear extent pre-estimate calculating method. According to the method, a known heading machine structure parameter and a known technique parameter in a construction process are referred, and a corresponding relation between disc cutter rotation frequency and wear extent is directly established. The calculating method comprises the following steps: (1) measuring the disc cutter acceleration change in a rock breaking process, and obtaining disc cutter rotation frequency; (2) establishing a corresponding relation between the disc cutter rotation frequency and friction work; (3) establishing a corresponding relation between the disc cutter rotation frequency and the wear extent. The disc cutter wear extent at different times and different positions are obtained finally. According to the invention, an accurate disc cutter wear extent pre-estimate calculating formula is established, operation and data processing are simple, and a problem that determining the disc cutter wearing degree and predicting disc cutter life are needed in construction is solved. The invention provides a theory for optimization design of a cutterhead and cutterarrangement scheme and prolongation of disc cutter service life.
Owner:TIANJIN UNIV

Rotating speed variable driving shield cutterhead energy-saving hydraulic control system

The invention discloses a variable speed drive shield disc cutter energy saving hydraulic control system, which comprises a main hydraulic circuit consisting of a variable speed motor, a two-way hydraulic pump, a one-way valve, a hydraulic motor, a hydraulic lock and a change valve; and a feed circuit. The output rotation speed of an asynchronous motor driving the two-way hydraulic pump is variable speed controlled. The output signal of a rotary speed controller is adjusted in real time according to the rotation speed required to cut earth by a disc cutter to change the rotation speed of the asynchronous motor, thus controlling the output flow of the two-way hydraulic pump and driving the hydraulic motor to output the moment and the rotation speed that the disc cutter requires to overcome the load. The main hydraulic circuit adopts a closed type hydraulic circuit, and directly feeds the oil of the oil discharge outlet of the hydraulic motor into the inlet port of the motor through the two-way hydraulic pump, thus reducing the volume of a hydraulic system pumping station. Two stages of high and low working pressure are provided so that the shield disc cutter can work on two different geological conditions of soft ground and hard rock. By adopting variable speed control, the output flow of the hydraulic pump is matched with the load power of the disc cutter, thus significantly saving the energy.
Owner:ZHEJIANG UNIV

System and method for monitoring operation state of disc cutter group of cutterhead of tunneling machine

The invention discloses a system and a method for monitoring the operation state of a disc cutter group of a cutterhead of a tunneling machine. The method comprises the following steps: detecting the autorotation speed of each disc cutter by using a sensor; and transmitting a rotating speed signal to a computer in a control room of the tunneling machine by using a wireless data transmission device so as to judge the operation state of the disc cutters according to the rotating speed signal and the preset reference value relationship. The system and the method have the technical effect that the individual reference value of each individual of the disc cutter group is subjected to data processing and visual display, so that the operation state and the wear state of the disc cutter group of the tunneling machine can be displayed in real time. The monitoring system can provide selection help for an operator of the tunneling machine so as to determine whether to replace and maintain cutters or not, or change a tunneling control parameter to reach higher cutter group operation performance. By the method, manpower consumption can be reduced obviously, construction risk can be reduced, and work efficiency can be improved.
Owner:湖南奥通智能研究院有限公司

Effective thrust and torque calculation method of tunnel boring machine cutterhead on the basis of CSM (Colorado School of Mines) model

The invention discloses an effective thrust and torque calculation method of a tunnel boring machine cutterhead on the basis of a CSM (Colorado School of Mines) model. The method comprises the following steps of: establishing a global coordinate system in a compound stratum to simplify a tunnel boring section, and determining the cutter spacing parameter of the tunnel boring machine in the established global coordinate system; according to the established global coordinate system and the cutter spacing parameter of the tunnel boring machine, adopting the CSM model to carry out disc cutter stress calculation; according to the result of the disc cutter stress calculation, calculating the effective thrust and the effective torque of the tunnel boring machine cutterhead in the compound stratum; and according to the calculation result of the effective thrust and the effective torque of the tunnel boring machine cutterhead, drawing a change curve of cutter stress and the effective thrust and the effective torque of the cutterhead when the cutterhead rotates and bores for one circle. The method provides a theoretical basis for the reasonable selection and monitoring of the thrust and the torque of the cutterhead in an excavation construction process of the tunnel boring machine, and is more scientific, objective and reliable. The method can be widely applied to the field of tunnel construction.
Owner:GUANGZHOU MUNICIPAL ENG GROUP

Disc cutter trimming mechanism of sheet extrusion machine

The invention discloses a disc cutter trimming mechanism of a sheet extrusion machine. The mechanism comprises a lower disc cutter, a first rotating shaft, an upper cutter base, an upper cutter base positioning mechanism, an upper disc cutter, a second rotating shaft, a lower cutter base and a lower cutter base positioning mechanism, and is characterized in that an upper cutter acceleration mechanism is mounted on the upper cutter base, wherein a sheet following ring drives the upper disc cutter to rotate through a gear acceleration mechanism; and the gear acceleration mechanism enables the rotating linear velocity of the upper disc cutter to be quicker than the rotating linear velocity of the lower disc cutter. Compared with the prior art, the mechanism has the following beneficial effects: as the upper cutter acceleration mechanism is arranged, sheets are pulled to effectively drive the lower cutter and the upper cutter to rotate, the rotating linear velocity of the upper cutter is quicker than the passing linear velocity of the sheets, and the cutting of the cutter is facilitated; and the mechanism is simple in structure and excellent in use effect, effectively eliminates the slip phenomenon, and prevents the condition of incapability of cutting off the sheets due to no rotation of the upper cutter.
Owner:GUANGDONG DESIGNER MASCH CO LTD

Crossed scraping-impacting composite drill bit

ActiveCN102678053AReduce difficultyReduce rock breaking energy consumptionDrill bitsConstructionsMining engineeringHydraulic structure
The invention discloses a crossed scraping-impacting composite drill bit belonging to the field of rock blasting tools for drilling equipment for oil and gas, mine engineering and building foundation engineering construction, geology, hydrology and the like. The crossed scraping-impacting composite drill bit comprises a drill bit body, a fixed cutting structure, a disc cutter cutting structure and a hydraulic structure, wherein the fixed cutting structure, the disc cutter cutting structure and the hydraulic structure are arranged on the drill bit body; the drill bit body is also provided with an impact cutting structure; and the impact cutting structure comprises a force transferring mechanism for transferring impact forces and impact cutting teeth, wherein the impact cutting teeth are solidified on a punch arranged at the tail end of the force transferring mechanism, and the punch can slide or slidingly impact relative to the drill bit body in the impact force transferring direction. Compared with a drill bit for blasting a rock in a cutting way, the crossed scraping-impacting composite drill bit is not only beneficial to the drilling of the cutting teeth of the drill bit to stratums and the increment of the rock blasting efficiency, but also beneficial to the retardance of the wear rate of the cutting teeth and particularly has remarkable technical advantages for higher-strength and stronger-abrasiveness stratums which are difficult to drill.
Owner:SOUTHWEST PETROLEUM UNIV

Combined deep scarification and land preparation machine

InactiveCN105981496ALow traction resistanceGuaranteed profilingSpadesSaving energy measuresConventional tillageScarification
The invention relates to a combined deep scarification and land preparation machine which is characterized by comprising a rack, a full-direction deep scarification device and a turnover device, wherein the turnover device is arranged in front of the full-direction deep scarification device; the rack consists of a front beam, an upper suspended plate, lower suspended plates, transverse beams, fixed transverse beams, fixing plates, limiting plates, a rear beam and support beams; a partial deep scarification device is arranged on the rear beam; a soil crushing depth limiting device is arranged behind the support beams. According to the combined deep scarification and land preparation machine, a shallow layer and a conventional tillage mellow soil layer are loosened by using the turnover device, subsequently deep soil is cut by using the full-direction deep scarification device and is crushed by using the partial deep scarification device, furthermore the ploughed soil is crushed and flattened by using disc cutters in the soil crushing depth limiting device. In a word, by adopting the combined deep scarification and land preparation machine, combined soil preparation, shallow layer turnover operation, single full-direction deep scarification operation and partial deep scarification operation can be achieved according to agricultural requirements of different crops, the effect of one-machine multi-functions is achieved, the resistance can be reduced, the energy can be saved, and a good operation effect can be achieved.
Owner:SHIHEZI UNIVERSITY
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