Split type supporting rod applied to FSW

By designing a split support rod, the problem of the integral support rod being difficult to remove quickly is solved, the support rod can be quickly removed, the production cost is reduced and the production efficiency is improved.

CN223441328UActive Publication Date: 2025-10-17LIANDE ELECTRONIC TECH (CHANGSHU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422719862.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-10-17
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing integral support rods are difficult to remove quickly during the FSW process, resulting in high production costs and requiring additional machine tools and training, which affects production efficiency.

Method used

A split support rod was designed, including an upper limit rod, a middle reinforcing block and a lower limit rod. The limit rod is inserted and positioned to ensure that the support rod does not collapse during the FSW process and can be quickly removed after friction welding.

Benefits of technology

This technology enables the quick removal of the support rod, reduces manufacturing costs, improves production efficiency, and avoids the problem of water nozzle collapse caused by vibration.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223441328U_ABST
    Figure CN223441328U_ABST
Patent Text Reader

Abstract

The utility model discloses a split type supporting rod applied to an FSW, which enables the supporting rod to be taken out quickly and conveniently and saves manufacturing cost. The water inlet and outlet nozzle filling device is suitable for filling operation of a water inlet and outlet nozzle of a uniform temperature plate and is characterized by comprising an upper limiting rod, a lower limiting rod and a lower limiting rod, the upper limiting rod comprises a bottom surface and an upper arc surface, the upper arc surface is arranged in a manner of copying the radian of the cylindrical inner wall of the water inlet and outlet nozzle, and the bottom surface and the upper arc surface form a closed surface area; the middle reinforcing block comprises an upper surface, a lower surface and two side surfaces, and the two side surfaces are vertical planes; the lower limiting rod comprises a top surface and a lower arc surface, the lower arc surface is arranged in a manner of copying the radian of the cylindrical inner wall of the water inlet and outlet nozzle, and the top surface and the lower arc surface form a closed surface area; and a limiting rod.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of radiator manufacturing, in particular to a split type support rod applied to FSW. BACKGROUND

[0002] With the development of science and technology, the technology of FSW is more and more mature, and FSW is friction stir welding, which can ensure the dimensional accuracy and geometric accuracy of the welded part, and is gradually applied to many scenes, such as aerospace, automobile body, parts, battery arrangement, railway bridge, electronic connection and other fields. The friction welding machine is actually equivalent to a lathe with a pressing mechanism, and according to the design and manufacturing technology of modern machine tools, it is not difficult to make it have sufficient accuracy and rigidity. In addition, by using appropriate control method, the length error of the welded part after welding can be less than ±0.2mm, and the eccentricity can be within 0.2mm. Due to these technical advantages, this technology is widely used in new energy vehicles at present.

[0003] The existing uniform plate is generally made by FSW technology, and the cover plate is combined with the shell by friction welding. Due to the action of pressure, the position of the water inlet and outlet nozzle needs to be placed with a support rod, so that the position of the water inlet and outlet nozzle will not be deformed, but the existing support rod is of integral structure, and after friction welding in actual use, the integral support rod is combined with the corresponding water inlet and outlet nozzle of the shell, which is not easy to take out, and the integral support rod can be reliably taken out by borrowing external machine tools. In the sample trial stage, an integral support rod needs to be configured with machine tools, which has too high machine tool cost and needs to train operators to operate, thereby consuming a large amount of time cost and equipment cost. Therefore, it is urgent to develop a support rod which is convenient to take out, so as to save the production cost of products. UTILITY MODEL CONTENTS

[0004] In view of the above problems, the utility model provides a split type support rod applied to FSW, which makes the taking out of the support rod quick and convenient, and saves the production cost.

[0005] A split type support rod applied to FSW is suitable for filling operation of water inlet and outlet nozzle of uniform plate, characterized in that it comprises:

[0006] An upper limiting rod comprises a bottom surface and an upper arc surface, the upper arc surface is set in the same shape as the arc of the cylindrical inner wall of the water inlet and outlet nozzle, and the bottom surface and the upper arc surface form a closed surface domain;

[0007] A middle reinforcing block comprises an upper surface, a lower surface and two side surfaces, and the two side surfaces are vertical planes;

[0008] The lower limiting rod comprises a top surface and a lower arc surface, the lower arc surface is shaped according to the curvature of the inner cylindrical wall of the water inlet / outlet nozzle, and the top surface and the lower arc surface form a closed surface area.

[0009] and the limiting rod;

[0010] The upper limiting rod is provided with a first positioning hole penetrating in the thickness direction at a position in the length direction, the intermediate reinforcing block is provided with a second positioning hole penetrating in the thickness direction at a position in the length direction, and the lower limiting rod is provided with a third positioning hole penetrating in the thickness direction at a position in the length direction. The limiting rod sequentially penetrates the first positioning hole, the second positioning hole and the third positioning hole, the bottom surface of the upper limiting rod is press-fitted to the upper surface of the intermediate reinforcing block, the lower surface of the intermediate reinforcing block is press-fitted to the top surface of the lower limiting rod, and the upper limiting rod, the intermediate reinforcing block and the lower limiting rod form an integrated supporting rod through the limiting rod, which is inserted into the inner cavity of the water inlet / outlet nozzle, and the limiting rod is located at the outer end of the water inlet / outlet nozzle to perform limiting operation.

[0011] After the integrated supporting rod is inserted into position, the upper arc surface is tightly attached to the top area of the hole wall of the water inlet / outlet nozzle, the lower arc surface is tightly attached to the bottom area of the hole wall of the water inlet / outlet nozzle, and the two side vertical surfaces of the intermediate reinforcing block leave a gap with the corresponding side hole wall of the water inlet / outlet nozzle.

[0012] Further features include:

[0013] The upper limiting rod and the lower limiting rod have the same length.

[0014] The upper limiting rod and the lower limiting rod are the same limiting rod, which ensures convenient structure manufacturing.

[0015] The length of the intermediate reinforcing block is greater than that of the upper limiting rod and the lower limiting rod, and after the integrated supporting rod is inserted into position, the outer end of the intermediate reinforcing block protrudes outwardly beyond the outer end surface of the upper limiting rod and the lower limiting rod. After the limiting rod is detached, the intermediate reinforcing block can be quickly pulled out of the water inlet / outlet nozzle, and then the upper limiting rod and the lower limiting rod can be quickly detached from the water inlet / outlet nozzle.

[0016] The limiting rod is an L-shaped limiting rod, which comprises a horizontal holding end and a vertical insertion end. When the integrated supporting rod is inserted, the horizontal holding end is located at the upper end, the vertical insertion end sequentially penetrates the first positioning hole, the second positioning hole and the third positioning hole to perform insertion operation, and the insertion depth is limited by the upper protrusion and the lower protrusion of the vertical insertion end. The inner wall of the vertical insertion end stops inserting after being attached to the surface of the water inlet / outlet nozzle, thereby completing insertion positioning.

[0017] After the technology is applied, the water inlet and outlet nozzle is hollow, and the nozzle collapses due to the constant pressure in the FSW process, which affects the appearance and performance of the product, when starting FSW, the upper support rod, the middle reinforcing block and the lower support rod F are assembled, and are limited by the limiting rod, so that the water inlet and outlet nozzle does not collapse due to vibration during FSW, and the water inlet and outlet nozzle does not collapse due to the effect of the split type support rod during friction welding, after friction welding, the limiting rod is taken out first, then the middle reinforcing block is taken out, and then the upper support rod and the lower support rod are taken out, so that the auxiliary production demand is met, the support rod is taken out quickly and conveniently, and the manufacturing cost is saved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a three-dimensional explosion structure schematic view of the utility model;

[0019] Figure 2 It is a three-dimensional schematic view of FSW applied to the vapor chamber of the utility model;

[0020] Figure 3 It is a three-dimensional explosion structure schematic view of the utility model; Figure 2

[0021] The names corresponding to the serial numbers in the drawing are as follows:

[0022] The vapor chamber 100, the water inlet and outlet nozzle 101;

[0023] The upper limiting rod 10, the bottom surface 11, the upper circular surface 12, the first positioning hole 13, the middle reinforcing block 20, the upper surface 21, the lower surface 22, the side surface 23, the second positioning hole 24, the lower limiting rod 30, the top surface 31, and the lower circular surface 32, the third positioning hole 33, the limiting rod 40, the horizontal holding end 41, and the vertical plug-in end 42. DETAILED DESCRIPTION

[0024] A split type support rod applied to FSW, seen Figures 1-3 , which is suitable for filling work (seen Figures 2-3 ) of the water inlet and outlet nozzle 101 of the vapor chamber 100, and comprises the upper limiting rod 10, the middle reinforcing block 20, the lower limiting rod 30, and the limiting rod 40;

[0025] The upper limiting rod 10 comprises the bottom surface 11 and the upper circular surface 12, and the upper circular surface 12 is arranged in the shape of the arc of the cylindrical inner wall of the water inlet and outlet nozzle 101, and the bottom surface 11 and the upper circular surface 12 form a closed surface domain;

[0026] The middle reinforcing block 20 comprises the upper surface 21, the lower surface 22, and the two side surfaces 23, and the two side surfaces 23 are vertical planes;

[0027] ​The lower limiting rod 30 comprises a top surface 31 and a lower arc surface 32, the lower arc surface 32 is shaped according to the curvature of the inner wall of the water inlet / outlet nozzle 101, and the top surface 31 and the lower arc surface 32 form a closed surface area;

[0028] The upper limiting rod 10 is provided with a first positioning hole 13 penetrating in the thickness direction at the outer end in the length direction, the middle reinforcing block 20 is provided with a second positioning hole 24 penetrating in the thickness direction in the length direction, the lower limiting rod 30 is provided with a third positioning hole 33 penetrating in the thickness direction at the outer end in the length direction, the limiting rod 40 sequentially penetrates the first positioning hole 13, the second positioning hole 24 and the third positioning hole 33, and the bottom surface 11 of the upper limiting rod 10 is press-fitted to the upper surface 21 of the middle reinforcing block 20, the lower surface 22 of the middle reinforcing block 20 is press-fitted to the top surface 31 of the lower limiting rod 30, and the upper limiting rod 10, the middle reinforcing block 20 and the lower limiting rod 30 form an integrated support rod through the limiting rod 40, the integrated support rod is inserted into the inner cavity of the water inlet / outlet nozzle 101, and the limiting rod 40 is located at the outer end of the water inlet / outlet nozzle 101 to perform the limiting operation;

[0029] After the integrated support rod is inserted into place, the upper arc surface 12 is tightly attached to the top area of the hole wall of the water inlet / outlet nozzle 101, the lower arc surface 32 is tightly attached to the bottom area of the hole wall of the water inlet / outlet nozzle 101, and the two side surfaces 23 of the middle reinforcing block 20 leave a gap with the corresponding side hole walls of the water inlet / outlet nozzle 101, the gap facilitates reliable pulling operation of the middle reinforcing block 20, and since the pressure is applied upward and downward, the left and right gaps do not affect the overall shape of the water inlet / outlet nozzle 101.

[0030] In specific implementation, the upper limiting rod 10 and the lower limiting rod 30 are the same limiting rod, only the angles are different, which ensures convenient structure manufacturing;

[0031] The length of the middle reinforcing block 20 is greater than that of the upper limiting rod 10 and the lower limiting rod 30, after the integrated support rod is inserted into place, the outer end of the middle reinforcing block 20 protrudes outwardly beyond the outer end surface of the upper limiting rod 10 and the lower limiting rod 30, which ensures that after the limiting rod 40 is detached, the middle reinforcing block 20 can be quickly pulled away from the water inlet / outlet nozzle 101, and then the upper limiting rod 10 and the lower limiting rod 30 can be quickly detached from the water inlet / outlet nozzle;

[0032] The limiting rod 40 is an L-shaped limiting rod, which comprises a horizontal holding end 41 and a vertical insertion end 42, during insertion of the integrated support rod, the horizontal holding end 41 is located at the upper end, the vertical insertion end 42 sequentially penetrates the first positioning hole 13, the second positioning hole 24 and the third positioning hole 33 to perform the insertion operation, and the insertion depth is limited by the upper protrusion and the lower protrusion of the vertical insertion end 42, and the inner wall of the vertical insertion end 42 stops insertion after being attached to the surface of the water inlet / outlet nozzle 101, thereby completing the insertion positioning.

[0033] Its working principle is as follows: the water inlet and outlet nozzle is hollow, and the nozzle collapses under the constant pressure in the FSW process, affecting the appearance and performance of the product. When starting FSW, the upper support rod, middle reinforcing block and lower support rod F are assembled and positioned by the limiting rod to prevent the water inlet and outlet nozzle from collapsing due to vibration during FSW. During friction welding, the water inlet and outlet nozzle will not collapse due to the effect of the split support rod. After friction welding, the limiting rod is removed first, then the middle reinforcing block is removed, and finally the upper and lower support rods are removed, meeting the auxiliary production requirements. It makes the removal of the support rod quick and convenient, and saves the manufacturing cost.

[0034] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all respects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be considered as limiting the claims to which they relate.

[0035] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.

Claims

1. A split support rod used in FSW, which is suitable for filling the inlet and outlet nozzles of the temperature plate, characterized in that: It includes: An upper limit rod, comprising a bottom surface and an upper arc surface, wherein the upper arc surface is shaped like the curvature of the cylindrical inner wall of the water inlet and outlet nozzles, and the bottom surface and the upper arc surface form a closed surface area; an intermediate reinforcement block, comprising an upper surface, a lower surface, and two side surfaces, wherein the two side surfaces are vertical planes; A lower limit rod, comprising a top surface and a lower arc surface, wherein the lower arc surface is shaped like the curvature of the cylindrical inner wall of the water inlet and outlet nozzles, and the top surface and the lower arc surface form a closed surface area; and a limit rod; The upper limit rod is provided with a first positioning hole penetrating in the thickness direction at a setting position in the length direction, the middle reinforcement block is provided with a second positioning hole penetrating in the thickness direction at a setting position in the length direction, and the lower limit rod is provided with a third positioning hole penetrating in the thickness direction at a setting position in the length direction, the limit rod sequentially penetrates the first positioning hole, the second positioning hole, and the third positioning hole, and the bottom surface of the upper limit rod is pressed on the upper surface of the middle reinforcement block, and the lower surface of the middle reinforcement block is pressed on the top surface of the lower limit rod, the upper limit rod, the middle reinforcement block, and the lower limit rod form an integral support rod through the limit rod, the integral support rod is inserted into the inner cavity of the inlet and outlet spout, and the limit rod is located at the outer end of the inlet and outlet spout for limiting operation; After the integral support rod is inserted into place, the upper arc surface is in close contact with the top area of ​​the hole wall of the water inlet and outlet nozzles, the lower arc surface is in close contact with the bottom area of ​​the hole wall of the water inlet and outlet nozzles, and there is a gap between the two side vertical surfaces of the middle reinforcement block and the corresponding side hole walls of the water inlet and outlet nozzles.

2. The split support rod used in FSW according to claim 1, characterized in that: The upper limit rod and the lower limit rod have the same length.

3. The split support rod used in FSW according to claim 1, characterized in that: The upper limit rod and the lower limit rod are the same limit rods.

4. A split support rod used in FSW according to claim 2 or 3, characterized in that: The length of the middle reinforcement block is greater than that of the upper limit rod and the lower limit rod. After the integral support rod is inserted into place, the outer end of the middle reinforcement block protrudes from the outer end surface of the upper limit rod and the lower limit rod.

5. The split support rod used in FSW according to claim 1, characterized in that: The limit rod is an L-shaped limit rod, which includes a horizontal holding end and a vertical insertion end. When the integral support rod is inserted, the horizontal holding end is located at the upper end, and the vertical insertion end sequentially passes through the first positioning hole, the second positioning hole, and the third positioning hole for insertion operation, and the insertion depth is limited by the upward and downward convex vertical insertion ends. The insertion is stopped after the inner wall of the vertical insertion end is attached to the surface of the inlet and outlet nozzle, thereby completing the insertion positioning.