Box cover welding auxiliary tool
By designing auxiliary tooling for box cover welding and utilizing the adjustment slots and hook structures of the main pressure plate and auxiliary pressure plate, the problems of cumbersome welding operations and potential safety hazards in single-phase box-type transformer box cover welding are solved, and a simple and efficient welding process is achieved.
Patent Information
- Application Number
- CN202422676180.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-04
AI Technical Summary
In the prior art, the welding operation of the single-phase box-type transformer cover is complicated, requires press wood and plates of different lengths, and poses a safety hazard.
A box cover welding auxiliary tooling is designed, which includes two main pressure plates and two auxiliary pressure plates. Multi-directional adjustment is achieved through adjustment slots and hook structures to adapt to the tightening of box covers of different specifications, thereby improving safety and ease of operation.
It simplifies welding operations, improves safety and production efficiency, adapts to the tightening requirements of box covers of different specifications, and reduces labor costs and production waste.
Smart Images

Figure CN223441467U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding auxiliary tool technical field, especially a box cover welding auxiliary tool. BACKGROUND
[0002] The box cover of distribution single-phase box type transformer needs to be welded, and the box cover needs to be close to the box body during welding to ensure the air tightness and the appearance after welding. The existing operation mode is that one person presses the box cover on the box body, and the other person uses a welding tool to weld the connecting position between the box cover and the box body. In order to achieve the effect of pressing the box cover, a wooden press is often used as an auxiliary tool to press the edge position of the box cover. The length of the wooden press needs to match the length or width of the box cover, and a long plate is arranged on the upper side of the wooden press, which extends to the side of the box body, so that the worker can press the wooden press from the outside of the box body.
[0003] Because the sizes of the box covers of single-phase box type transformers are different, different lengths of wooden presses are needed for different models of box covers. In actual use, the position of the wooden press and the plate needs to be changed when welding different edges of the box cover, which is complicated. If the plate on the upper side of the wooden press is not placed stably, a safety accident may occur. SUMMARY
[0004] The utility model aims at solving one of the technical problems in the prior art. To this end, the utility model provides a box cover welding auxiliary tool.
[0005] The solution to the technical problem of the utility model is as follows:
[0006] A box cover welding auxiliary tool comprises:
[0007] Two main pressing plates, the two main pressing plates are parallel to each other and arranged in extension along a first direction, the lower surfaces of each main pressing plate are respectively provided with a first auxiliary adjusting groove and a second auxiliary adjusting groove, the first auxiliary adjusting groove and the second auxiliary adjusting groove on the same main pressing plate are arranged along the length direction of the main pressing plate, the first auxiliary adjusting groove and the second auxiliary adjusting groove respectively penetrate the two side faces of the main pressing plate along a second direction, the second direction is perpendicular to the first direction, and the first direction and the second direction are respectively perpendicular to the up-down direction;
[0008] Two auxiliary pressing plates, the two auxiliary pressing plates are parallel to each other and arranged in extension along the second direction, one end of one auxiliary pressing plate is slidably connected in the first auxiliary adjusting groove of the two main pressing plates, and the other end of the auxiliary pressing plate is slidably connected in the second auxiliary adjusting groove of the two main pressing plates, the main pressing plate slides along the second direction relative to the auxiliary pressing plate, and the auxiliary pressing plate slides along the first direction relative to the main pressing plate.
[0009] The utility model has at least the following beneficial effects: two main pressing plates and two auxiliary pressing plates jointly apply pressure to the box cover, and the two auxiliary pressing plates can move along the length direction of the first auxiliary adjusting groove or the second auxiliary adjusting groove, thereby adjusting the position between the two auxiliary pressing plates, the two main pressing plates can slide along the length direction of the auxiliary pressing plate, thereby adjusting the distance between the two main pressing plates to adapt to the box cover pressing operation of different specifications, and the sliding adjustment operation between the main pressing plate and the auxiliary pressing plate is simple and fast, the two main pressing plates and the two auxiliary pressing plates jointly form a stable structure, and the safety of welding can be greatly improved.
[0010] As a further improvement of the above technical solution, the upper surface of each auxiliary pressing plate is respectively provided with a first main adjusting groove and a second main adjusting groove, the first main adjusting groove and the second main adjusting groove of the same auxiliary pressing plate are arranged along the length direction of the auxiliary pressing plate, and the first main adjusting groove and the second main adjusting groove respectively penetrate the two side faces of the auxiliary pressing plate along the first direction; the first auxiliary adjusting groove and the second auxiliary adjusting groove of one main pressing plate are respectively connected with the first main adjusting groove of the two auxiliary pressing plates, and the first auxiliary adjusting groove and the second auxiliary adjusting groove of the other main pressing plate are respectively connected with the second main adjusting groove of the two auxiliary pressing plates.
[0011] As a further improvement of the above technical solution, the two ends of each main pressing plate along the first direction are respectively provided with hooks, and the hooks are downwardly extended.
[0012] As a further improvement of the above technical solution, the two ends of each main pressing plate along the first direction are respectively provided with adjusting holes, the adjusting holes extend along the first direction, and the hooks are slidingly connected in the adjusting holes.
[0013] As a further improvement of the above technical solution, the hook comprises a hook part, a rod part and a locking part, the rod part is arranged in the adjusting hole, the locking part is connected with the upper end of the rod part and is connected above the main pressing plate, and the hook part is connected with the lower end of the rod part.
[0014] As a further improvement of the above technical solution, the upper end of the rod part is provided with an adjusting thread, the locking part is a nut, and the nut is connected with the adjusting thread.
[0015] As a further improvement of the above technical solution, the hook further comprises a gasket, the gasket is sleeved on the outer side of the rod part, and the gasket is clamped between the nut and the main pressing plate.
[0016] As a further improvement of the above technical solution, the hook parts of the two hooks on the same side of the two main pressing plates are arranged in opposite directions.
[0017] As a further improvement of the above technical solution, the distance between the two said auxiliary pressing plates ranges from greater than or equal to 450 mm to less than or equal to 700 mm.
[0018] As a further improvement of the above technical solution, the distance between the two said main pressing plates ranges from greater than or equal to 300 mm to less than or equal to 550 mm. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly described below. Obviously, the described drawings are only a part of the embodiments of the present application, not all the embodiments, and the person skilled in the art can obtain other design schemes and drawings according to these drawings without creative labor.
[0020] Figure 1 is the overall structure schematic diagram of the box cover welding auxiliary tool of the embodiment of the present application;
[0021] Figure 2 is the use schematic diagram of the box cover welding auxiliary tool of the embodiment of the present application;
[0022] Figure 3 is the structure schematic diagram of the main pressing plate of the box cover welding auxiliary tool of the embodiment of the present application;
[0023] Figure 4 is the structure schematic diagram of the auxiliary pressing plate of the box cover welding auxiliary tool of the embodiment of the present application;
[0024] Figure 5 is the structure schematic diagram of the hook of the box cover welding auxiliary tool of the embodiment of the present application.
[0025] Reference signs: 100, main pressing plate; 110, first auxiliary adjusting groove; 120, second auxiliary adjusting groove; 130, adjusting hole; 200, auxiliary pressing plate; 210, first main adjusting groove; 220, second main adjusting groove; 300, hook; 310, hook part; 320, rod part; 321, adjusting thread; 330, nut; 340, gasket; 400, box body; 410, lug; 500, box cover. DETAILED DESCRIPTION
[0026] The embodiments of the present application will be described in detail below, and the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.
[0027] In the description of the utility model, if the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, more than and the like are understood as not including the number, above, below, within and the like are understood as including the number.If the first, second is described, it is only used for distinguishing technical features for the purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.
[0028] In the description of the utility model, if the meaning of several is one or more, the meaning of multiple is more than two, greater than, less than, more than and the like are understood as not including the number, above, below, within and the like are understood as including the number.If the first, second is described, it is only used for distinguishing technical features for the purpose, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the sequence of indicated technical features.
[0029] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection and the like should be understood broadly, and the person skilled in the art can determine the specific meaning of the above words in the utility model in combination with the specific content of the technical scheme.
[0030] Obviously, the described embodiments are only part of the embodiments of the utility model, not all embodiments, based on the embodiments of the utility model, the other embodiments obtained by the person skilled in the art without creative labor all belong to the protection scope of the utility model.Various technical features in the utility model can be combined interactively without mutual contradiction and conflict.
[0031] Referring to Figure 1 And Figure 2 The utility model discloses an auxiliary tool for box cover welding can realize the fixed function when the box cover 500 welding, especially suitable for the box cover 500 welding of single-phase box-type transformer, and, through multidirectional adjustment can realize tool size adjustment, to adapt to the welding of different size box cover 500, higher safety.
[0032] In the embodiment, the auxiliary tool for box cover welding includes two main pressure plates 100 and two auxiliary pressure plates 200, wherein the two main pressure plates 100 are arranged in parallel with each other, referring to Figure 3 The lower surface of each main pressure plate 100 is respectively provided with a first auxiliary adjusting groove 110 and a second auxiliary adjusting groove 120, and the first auxiliary adjusting groove 110 and the second auxiliary adjusting groove 120 on the same main pressure plate 100 are arranged along the length direction of the main pressure plate 100, and the first auxiliary adjusting groove 110 and the second auxiliary adjusting groove 120 respectively penetrate the two side faces of the main pressure plate 100 along the width direction.
[0033] The main platen 100 and the auxiliary platen 200 are both arranged perpendicular to the vertical direction, and the main platen 100 is perpendicular to the auxiliary platen 200. The extension direction of the main platen 100 is the first direction, and the extension direction of the auxiliary platen 200 is the second direction. For the convenience of description, the left-right direction is referred to as the first direction, and the front-back direction is referred to as the second direction. The two main platens 100 are respectively extended in the left-right direction, and the two auxiliary platens 200 are respectively extended in the front-back direction.
[0034] The two main pressure plates 100 are arranged parallel to each other, with their first auxiliary adjustment slots 110 arranged in a front-to-back direction, and their second auxiliary adjustment slots 120 arranged in a front-to-back direction. The two auxiliary pressure plates 200 are arranged parallel to each other, with the front and rear ends of one auxiliary pressure plate 200 slidingly connected to the first auxiliary adjustment slots 110 of the two main pressure plates 100, and the front and rear ends of the other auxiliary pressure plate 200 slidingly connected to the second auxiliary adjustment slots 120 of the two main pressure plates 100.
[0035] The two main pressure plates 100 and the two auxiliary pressure plates 200 together form a "well" structure. When in use, the two main pressure plates 100 and the two auxiliary pressure plates 200 are pressed against the top of the box cover 500. The middle part of the "well" structure is in the shape of a "mouth". The main pressure plate 100 can slide in the front-to-back direction relative to the auxiliary pressure plate 200, and the auxiliary pressure plate 200 can slide in the left-to-right direction relative to the main pressure plate 100, thereby adjusting the size of the "mouth" shape to adapt to box specifications of different specifications, which is universal. The mutual restriction of the two main pressure plates 100 and the two auxiliary pressure plates 200 can also avoid the unstable stacking between the main pressure plates 100 or the auxiliary pressure plates 200, which is safer. After the box cover welding auxiliary tooling is installed and fixed above the box cover 500, during the welding process, the four edges of the box cover 500 do not need to change the position of the box cover welding auxiliary tooling, which reduces the tedious operations during the welding process and is more conducive to improving the production efficiency of the product.
[0036] In some embodiments, reference Figure 4 The upper surface of each auxiliary platen 200 is provided with a first main adjustment groove 210 and a second main adjustment groove 220. The first main adjustment groove 210 and the second main adjustment groove 220 on the same auxiliary platen 200 are arranged in the front-to-back direction. The first main adjustment groove 210 and the second main adjustment groove 220 respectively penetrate the left and right side surfaces of the auxiliary platen 200. The first main adjustment grooves 210 on the two auxiliary platens 200 are arranged in the left-right direction, and the second main adjustment grooves 220 on the two auxiliary platens 200 are arranged in the left-right direction.
[0037] When the sub-pressing plates 200 and the main pressing plates 100 are installed, the first sub-adjusting grooves 110 and the second sub-adjusting grooves 120 of one of the main pressing plates 100 are respectively clamped with the first main adjusting grooves 210 of the two sub-pressing plates 200, and the first sub-adjusting grooves 110 and the second sub-adjusting grooves 120 of the other main pressing plate 100 are respectively clamped with the second group of adjusting grooves of the two sub-pressing plates 200.
[0038] It can be understood that by setting the first main adjusting grooves 210 and the second main adjusting grooves 220, the moving range of the two main pressing plates 100 in the front-rear direction can be limited, and the problem of the distance between the two sub-pressing plates 200 being too close can be avoided, so as to ensure the pressing effect on the edges of the box cover 500. In addition, the first sub-adjusting grooves 110 and the second sub-adjusting grooves 120 can limit the moving range of the two sub-pressing plates 200 in the left-right direction, and the problem of the distance between the two sub-pressing plates 200 being too close can be avoided, so as to ensure the pressing effect on the edges of the box cover 500.
[0039] In some embodiments, the distance between the two sub-pressing plates 200 ranges from greater than or equal to 450 mm to less than or equal to 700 mm, that is, the distance between the mutually close wall surfaces of the first sub-adjusting grooves 110 and the second sub-adjusting grooves 120 on the same main pressing plate 100 is 450 mm, and the distance between the mutually far wall surfaces minus the width of the two sub-pressing plates 200 is 700 mm. By such arrangement, the size of the box cover 500 of most distribution single-phase box transformers can be adapted.
[0040] In some embodiments, the distance between the two main pressing plates 100 ranges from greater than or equal to 300 mm to less than or equal to 550 mm, that is, the distance between the mutually close wall surfaces of the first main adjusting grooves 210 and the second main adjusting grooves 220 on the same sub-pressing plate 200 is 300 mm, and the distance between the mutually far ends minus the width of the two main pressing plates 100 is 550 mm. By such arrangement, the size of the box cover 500 of most distribution single-phase box transformers can be adapted.
[0041] In some embodiments, the mutually far ends of the first main adjusting grooves 210 and the second main adjusting grooves 220 are open, that is, the distance between the front and rear ends of the sub-pressing plate 200 minus the width of the two main pressing plates 100 is 550 mm. By such arrangement, the installation and connection of the main pressing plates 100 are more convenient.
[0042] In some embodiments, the first sub-adjusting groove 110 and the second sub-adjusting groove 120 on the same main pressing plate 100 are provided with a circular arc transition at the lower end of the distal end away from each other. When the box cover welding auxiliary tool of the embodiment is installed, the main pressing plate 100 is clamped above the box body 400, the circular arc surface can be in contact with the side wall surface of the box body 400, which can avoid the sharp corners of the lower end of the first sub-adjusting groove 110 and the second sub-adjusting groove 120 from cutting the box body 400, thereby protecting the box body 400 to a certain extent.
[0043] In some embodiments, each main pressing plate 100 is provided with two hooks 300, and the two hooks 300 are respectively arranged at the left and right ends of the main pressing plate 100. Moreover, the two hooks 300 are both arranged in a downward extending manner.
[0044] It can be understood that the side wall surface of the box body 400 is generally provided with a hanging ear 410 structure. When the box cover welding auxiliary tool of the embodiment is installed on the box body 400, the hook 300 can be connected and fixed with the hanging ear 410 structure on the side surface of the box body 400, so that the main pressing plate 100 and the sub-pressing plate 200 can exert a downward pressing force on the box cover 500, thereby realizing the pressing of the box cover 500 without additional labor, and the welding operation of the box cover 500 can also be performed by only one worker.
[0045] In some embodiments, the hook 300 is made of an elastic rubber ring. The upper end of the elastic rubber ring is sleeved on the left and right ends of the main pressing plate 100, and the lower end of the elastic rubber ring is sleeved on the hanging ear 410 of the box body 400. Through the elastic action of the elastic rubber ring, a downward pressure is exerted on the main pressing plate 100. Moreover, the elastic rubber ring can move along the length direction of the main pressing plate 100, so as to adapt to box bodies 400 of different lengths. When the box body 400 is relatively long, the two elastic rubber rings located on the same main pressing plate 100 move away from each other. When the box body 400 is relatively short, the two elastic rubber rings located on the same main pressing plate 100 move close to each other.
[0046] However, the elastic action of the elastic rubber ring exerts limited pressure on the main pressing plate 100, and the pressing effect of the box cover 500 may not meet the preset requirements.
[0047] In the embodiment, with reference to Figure 3 The left and right ends of each main pressing plate 100 are respectively provided with an adjusting hole 130, and each adjusting hole 130 extends in the left-right direction. The hook 300 is made of a rigid material and is slidably connected in the adjusting hole 130. In this way, the box bodies 400 of different lengths can be adapted, and better pressing effect of the box cover 500 can be achieved.
[0048] In the embodiment, the adjusting hole 130 is a waist-shaped hole.
[0049] In some embodiments, with reference toFigure 5 The hook 300 comprises a hook portion 310, a rod portion 320, and a locking portion. The locking portion is connected to the upper end of the rod portion 320 and is clamped above the main pressing plate 100. The hook portion 310 is connected to the lower end of the rod portion 320. It can be understood that the rod portion 320 is arranged in the adjusting hole 130 in the up-down direction and can move along the length direction of the adjusting hole 130, so as to adjust the left-right position of the hook portion 310 to adapt to the box body 400 of different lengths.
[0050] Due to the limiting effect of the main pressing plate 100, the locking portion cannot fall downward through the adjusting hole 130, thereby ensuring the stability of the hook 300.
[0051] In some embodiments, the upper end of the rod portion 320 is provided with an adjusting thread 321, which is an external thread. The locking portion is a nut 330, which has an internal thread. In use, the nut 330 is sleeved on the outer periphery of the rod portion 320, and the internal thread of the nut 330 cooperates with the adjusting thread 321.
[0052] It can be understood that rotating the nut 330 can adjust the up-down position of the nut 330 on the rod portion 320, so as to adjust the distance between the nut 330 and the hook portion 310. When the hook 300 is installed on the main pressing plate 100, the distance between the hook portion 310 and the main pressing plate 100 can be adjusted, thereby adapting to the box body 400 with different height positions of the lug 410, further improving the versatility of the box cover welding auxiliary tool, and improving the pressing degree of the box cover 500.
[0053] In some embodiments, the hook 300 further comprises a gasket 340, which is sleeved on the outer side of the rod portion 320 and is clamped at the position between the nut 330 and the upper end surface of the main pressing plate 100. The gasket 340 can buffer the pressure between the nut 330 and the main pressing plate 100, prevent loosening, effectively protect the nut 330 and the main pressing plate 100, and prolong the service life of the parts.
[0054] In some embodiments, the hook portions 310 of the two hooks 300 located on the left side of the two main pressing plates 100 are arranged opposite to each other, and the hook portions 310 of the two hooks 300 located on the right side of the two main pressing plates 100 are arranged opposite to each other. That is, the hook portions 310 of the two hooks 300 located on the front side of the main pressing plate 100 are arranged forward, and the hook portions 310 of the two hooks 300 located on the rear side of the main pressing plate 100 are arranged rearward. In this way, the stress on the front and rear sides of the box cover 500 is uniform, avoiding the situation that one side of the box cover 500 is warped, and improving the welding accuracy.
[0055] In some embodiments, the nut 330 is a spanner nut, which can be conveniently rotated by hand or with a tool.
[0056] In the embodiment, the main pressing plate 100 and the auxiliary pressing plate 200 are made of electrical laminated wood, which meets the required strength and achieves the effects of lightness and easy operation.
[0057] When the box cover welding auxiliary tool is used to assist in welding, the main pressing plate 100 and the auxiliary pressing plate 200 are only needed to be installed and adjusted on the box cover 500 according to the size of the box cover 500 and the size of the box body 400, and the position of the hook 300 is adjusted according to the position of the lug 410 of the box body 400, so that the box cover 500 can be pressed tightly. The production operation time can be reduced, the labor cost can be reduced, and the operation accuracy can be improved. In addition, the box cover welding auxiliary tool is convenient to carry, flexible and simple to operate, has high universality, reduces production waste, and improves production efficiency.
[0058] The preferred embodiments of the utility model are described in detail above, but the application is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the utility model, and these equivalent modifications or replacements are all included in the range defined by the claims of the application.
Claims
1. A box cover welding auxiliary tool, characterized in that: include: Two main pressure plates, the two main pressure plates are parallel to each other and extend along a first direction, a first secondary adjustment groove and a second secondary adjustment groove are respectively provided on the lower surface of each main pressure plate, the first secondary adjustment groove and the second secondary adjustment groove located on the same main pressure plate are arranged along the length direction of the main pressure plate, the first secondary adjustment groove and the second secondary adjustment groove respectively pass through the two side surfaces of the main pressure plate along the second direction, the second direction is perpendicular to the first direction, and the first direction and the second direction are respectively perpendicular to the up and down directions; Two auxiliary pressure plates, the two auxiliary pressure plates are parallel to each other and extend along the second direction, the two ends of one of the auxiliary pressure plates are respectively slidably connected to the first auxiliary adjustment grooves of the two main pressure plates, and the two ends of the other auxiliary pressure plate are respectively slidably connected to the second auxiliary adjustment grooves of the two main pressure plates, the main pressure plate slides along the second direction relative to the auxiliary pressure plate, and the auxiliary pressure plate slides along the first direction relative to the main pressure plate.
2. The box cover welding auxiliary tool according to claim 1, characterized in that: The upper surface of each of the auxiliary pressure plates is respectively provided with a first main adjustment groove and a second main adjustment groove, and the first main adjustment groove and the second main adjustment groove located on the same auxiliary pressure plate are arranged along the length direction of the auxiliary pressure plate, and the first main adjustment groove and the second main adjustment groove respectively pass through the two side surfaces of the auxiliary pressure plate along the first direction; the first secondary adjustment groove and the second secondary adjustment groove of one main pressure plate are respectively clamped with the first main adjustment grooves of the two auxiliary pressure plates, and the first secondary adjustment groove and the second secondary adjustment groove of the other main pressure plate are respectively clamped with the second main adjustment grooves of the two auxiliary pressure plates.
3. The box cover welding auxiliary tool according to claim 1, characterized in that: Each of the main pressure plates is provided with hooks at both ends along the first direction, and the hooks are extended downward.
4. The box cover welding auxiliary tooling according to claim 3 is characterized in that: Each of the main pressure plates is provided with adjustment holes at both ends along the first direction. The adjustment holes extend along the first direction, and the hooks are slidably connected in the adjustment holes.
5. The box cover welding auxiliary tool according to claim 4, characterized in that: The hook includes a hook portion, a rod portion and a locking portion. The rod portion is inserted into the adjustment hole. The locking portion is connected to the upper end of the rod portion and is clamped above the main pressure plate. The hook portion is connected to the lower end of the rod portion.
6. The box cover welding auxiliary tool according to claim 5, characterized in that: An adjusting thread is provided at the upper end of the rod portion, and the locking portion is a nut, which is matched and connected with the adjusting thread.
7. The box cover welding auxiliary tool according to claim 6, characterized in that: The hook further comprises a washer, which is sleeved on the outer side of the rod portion and clamped between the nut and the main pressure plate.
8. The box cover welding auxiliary tool according to claim 5, characterized in that: The hook portions of the two hooks located on the same side of the two main pressure plates are arranged to face away from each other.
9. The box cover welding auxiliary tool according to claim 1, characterized in that: The distance between the two auxiliary pressure plates is greater than or equal to 450 mm and less than or equal to 700 mm.
10. The box cover welding auxiliary tool according to claim 2, characterized in that: The distance between the two main pressure plates is greater than or equal to 300 mm and less than or equal to 550 mm.