Forge piece crack nondestructive treatment tool

Abstract

The utility model discloses a forge piece crack lossless processing tool which comprises a handle, an electric telescopic rod is installed on the handle, an installation block is connected to the electric telescopic rod, a first pipeline and a second pipeline are installed on the installation block, one end of the first pipeline is connected with a propane pipe and a first oxygen pipe, and one end of the second pipeline is connected with a second oxygen pipe. The first pipeline and the second pipeline are connected with a gun head, a first channel communicated with the first pipeline is arranged in the gun head, an annular cavity communicated with the first channel is formed in one end of the gun head, a through hole is formed in the end face of the gun head, a first nozzle is installed in the through hole, a second channel communicated with the second pipeline is arranged in the gun head, and the second channel is located in the center of the annular cavity. An opening is formed in the end face of the gun head, and a second nozzle is installed in the opening. In the forging process of the forge piece, if cracks appear, the first pipeline is opened, the first nozzle is ignited with fire, then the handle is held by hand, and the cracks are combusted through flame to disappear.

Description

Technical Field

[0001] The utility model relates to the technical field of forging processing, in particular to a tool for non-destructive processing of forging cracks. Background Art

[0002] During the process of forging steel ingots into round steel, cracks may appear on the surface of the round steel. If they are not repaired in time, the quality of the round steel will be affected.

[0003] After searching, it was found that the Chinese utility model patent with authorization publication number CN211367732U discloses a device for repairing surface cracks of alloy forgings. It can be seen from its specification that the alloy plate is placed on the workbench, and the cracks of the alloy plate correspond to the laser repair instrument. The first electric telescopic cylinder drives the clamping plate to clamp the alloy plate, so as to ensure the smooth completion of the repair work. The protective mechanism set up can well protect the first electric telescopic cylinder to avoid excessive clamping force due to excessive movement of the first electric telescopic cylinder, thereby extending the service life of the first electric telescopic cylinder. The spray pipe can spray repair solder powder onto the crack. In order to avoid position mismatch, the first soft telescopic tube can be used for alignment to ensure that the powder is accurately sprayed inside the crack. The light outlet emits a laser beam through the concentrator to dissolve the crack and tightly combine the powder and the crack. The auxiliary laser emitting tube can assist in repair.

[0004] The crack repair device in the above patent needs to repair cracks after the alloy forging is completed, and cannot be processed during the forging process, resulting in low efficiency of crack repair processing and also reducing the quality of forgings. Utility Model Content

[0005] In view of the deficiencies of the prior art, the present invention provides a tool for non-destructive treatment of forging cracks to solve the problems mentioned in the above background technology.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0007] A tool for non-destructive treatment of forging cracks, comprising a handle, an electric telescopic rod installed on the handle, the telescopic end of the electric telescopic rod connected to a mounting block, a first pipe and a second pipe installed on the mounting block, one end of the first pipe connected to a propane pipe and a first oxygen pipe, one end of the second pipe connected to a second oxygen pipe, ends of the first pipe and the second pipe away from the handle are connected to a gun head, a first channel connected to the first pipe is provided in the gun head, an annular cavity connected to the first channel is provided on the end surface of one end of the gun head, a through hole connected to the annular cavity is provided on the end surface of the gun head, a first nozzle is installed in the through hole, a second channel connected to the second pipe is provided in the gun head, the second channel is located in the center of the annular cavity, an opening connected to the second channel is provided on the end surface of the gun head, and a second nozzle is installed in the opening.

[0008] Preferably, the first pipe and the second pipe are further connected with positioning plates on both sides of the mounting block.

[0009] The above technical solution further fixes the first pipe and the second pipe together through the positioning plates, thereby improving the integrity of the first pipe and the second pipe.

[0010] Preferably, the first pipe is connected with a first ball valve, and the second pipe is connected with a second ball valve.

[0011] The above technical solution controls the opening and closing of the first pipe through the first ball valve and controls the opening and closing of the second pipe through the second ball valve.

[0012] Preferably, the upper part of the handle is provided with a strip-shaped hole for accommodating a palm.

[0013] The above technical solution facilitates manual gripping of the handle through the strip-shaped hole.

[0014] Preferably, the handle is provided with a control button near one end of the electric telescopic rod, and the handle is provided with a controller, and the control button and the electric telescopic rod are electrically connected with the controller.

[0015] The above technical solution starts the electric telescopic rod through the control button, so as to extend the distance reached by the first nozzle and the second nozzle.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] In the forging process of the forge piece, if a crack appears, the first pipe is opened, the second pipe is closed, the first nozzle is ignited by fire, and then the handle is held, the electric telescopic rod is controlled to extend, the gun head is close to the crack, the crack is burned through the flame, and the crack disappears. In the process of burning, molten steel may be attached to the forge piece, at this time, the second pipe is opened, and the second nozzle is used to blow gas to the molten steel, so that the molten steel is blown off, and the oxygen of the second pipe further plays a combustion-supporting role on the combustion. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a schematic view of the utility model;

[0019] Figure 2 is a partial enlarged view of Figure 1

[0020] ​In the figure: 1-handle, 2-electric telescopic rod, 3-mounting block, 4-first pipeline, 5-second pipeline, 6-propane tube, 7-first oxygen tube, 8-second oxygen tube, 9-gun head, 10-first channel, 11-annular cavity, 12-first nozzle, 13-second channel, 14-second nozzle, 15-positioning plate, 16-first ball valve, 17-second ball valve, 18-strip hole, 19-control button. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example 1

[0023] See also Figure 1 、 Figure 2 , a tool for non-destructive treatment of forging cracks, comprising a handle 1, an upper portion of the handle 1 is provided with a strip hole 18 for accommodating a palm, which facilitates the palm to pass through the strip hole 18, thereby facilitating the gripping of the handle 1, an electric telescopic rod 2 is mounted on the handle 1, the telescopic end of the electric telescopic rod 2 is connected to a mounting block 3, a first pipe 4 and a second pipe 5 are mounted on the mounting block 3, one end of the first pipe 4 is connected to a propane pipe 6 and a first oxygen pipe 7, one end of the second pipe 5 is connected to a second oxygen pipe 8, the first pipe 4 and the second pipe 5 are connected to a gun head 9 at one end away from the handle, a first channel 10 is provided in the gun head 9 that is connected to the first pipe 4, an annular cavity 11 is provided on the end face of one end of the gun head 9 that is connected to the first channel 10, a through hole is provided on the end face of the gun head 9 that is connected to the annular cavity 11, a first nozzle 12 is mounted in the through hole, a second channel 13 is provided in the gun head 9 that is connected to the second pipe 5, the second channel 13 is located in the center of the annular cavity 11, an end face of the gun head 9 is provided with an opening that is connected to the second channel 13, and a second nozzle 14 is mounted in the opening.

[0024] The first pipe 4 is connected to a first ball valve 16, and the second pipe 5 is connected to a second ball valve 17. The first ball valve 16 can control the opening and closing of the first pipe 4, and the second ball valve 17 can control the opening and closing of the second pipe 5.

[0025] The handle 1 has a control button 19 at one end near the electric telescopic rod. A controller is housed within the handle 1. The control button 19 and the electric telescopic rod 2 are electrically connected to the controller. Pressing the control button controls the operation of the electric telescopic rod. A power cord is provided at one end of the handle for connecting to an external power source.

[0026] The working principle of the embodiment is as follows:

[0027] The propane pipe 6 is used for connecting a propane tank, the first oxygen pipe 7 and the second oxygen pipe 8 are used for connecting an oxygen tank. During the forging process of the forging piece, if a crack occurs, the first ball valve 16 is opened, the first pipe 4 is opened, the second pipe 5 is closed, propane and oxygen enter the first pipe 4 and are sprayed out by the first nozzle 12, then the first nozzle 12 is ignited by fire, then the handle 1 is held, the electric telescopic rod 19 is controlled to extend, the gun head 9 is close to the crack, the crack is burned by the fire, and the crack disappears. During the burning process, molten steel may be attached to the forging piece, at this time, the second ball valve 17 is opened, so that the second pipe 5 is opened, and the second nozzle 14 can be used to blow gas to the molten steel to blow off the molten steel, and the oxygen of the second pipe 5 can further assist combustion.

[0028] Embodiment 2

[0029] On the basis of the embodiment 1, the first pipe 4 and the second pipe 5 are further connected with the positioning plate 15 on the two sides of the mounting block. The first pipe 4 and the second pipe 5 are further fixed together through the positioning plate 15, and the integrity of the first pipe 4 and the second pipe 5 is improved.

[0030] It should be noted that the terms "comprising", "including", or any other variant thereof are intended to cover non-exclusive inclusions, so that processes, methods, articles or devices including a series of elements not only include those elements, but also include other elements not explicitly listed, or include elements inherent to such processes, methods, articles or devices. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or device including the element.

[0031] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A tool for non-destructive treatment of forging cracks, characterized by: The invention comprises a handle (1), an electric telescopic rod (2) is installed on the handle (1), the telescopic end of the electric telescopic rod (2) is connected to a mounting block (3), a first pipe (4) and a second pipe (5) are installed on the mounting block (3), one end of the first pipe (4) is connected to a propane pipe (6) and a first oxygen pipe (7), one end of the second pipe (5) is connected to a second oxygen pipe (8), the ends of the first pipe (4) and the second pipe (5) away from the handle are connected to a gun head (9), and a nozzle (9) is provided in the gun head (9) for connecting to the first pipe (4). The first channel (10) is connected to the second pipe (5); the end surface of one end of the gun head (9) is provided with an annular cavity (11) connected to the first channel (10); the end surface of the gun head (9) is provided with a through hole connected to the annular cavity (11); a first nozzle (12) is installed in the through hole; a second channel (13) connected to the second pipe (5) is provided in the gun head (9); the second channel (13) is located at the center of the annular cavity (11); the end surface of the gun head (9) is provided with an opening connected to the second channel (13); a second nozzle (14) is installed in the opening.

2. The tool for non-destructive treatment of forging cracks according to claim 1, characterized in that: Positioning plates (15) are also connected to both sides of the mounting block on the first pipe (4) and the second pipe (5).

3. The tool for non-destructive treatment of forging cracks according to claim 2, characterized in that: The first pipeline (4) is connected to a first ball valve (16), and the second pipeline (5) is connected to a second ball valve (17).

4. The tool for non-destructive treatment of forging cracks according to claim 3, characterized in that: The upper portion of the handle (1) is provided with a strip-shaped hole (18) for accommodating a palm.

5. The tool for non-destructive treatment of forging cracks according to claim 4, characterized in that: A control button (19) is provided on one end of the handle (1) close to the electric telescopic rod, a controller is provided inside the handle (1), and the control button (19) and the electric telescopic rod (2) are electrically connected to the controller.

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