Automatic line double-switch variable-pitch mounting module

By designing the automatic line double switch variable distance installation module, the problem of lack of double switch installation structure in non-standard automation equipment is solved, automatic installation and variable distance loading are realized, labor costs are reduced, and the work station rhythm is guaranteed.

CN223441535UActive Publication Date: 2025-10-17ACEWAY PLASTIC PROD TAICANG LTD
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Patent Information

Application Number
CN202422637338.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-17
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the existing technology, non-standard automation equipment lacks a dual-switch installation structure, resulting in high labor costs and difficulty in achieving variable-distance loading of dual switches.

Method used

An automatic line double switch variable distance installation module is designed, which includes a loading component and a handling component. The module uses a lifting mechanism, a positioning mechanism, a manipulator and other components to realize the automatic installation of the double switches and variable distance loading.

Benefits of technology

It realizes the automatic installation of double switches, reduces labor costs, ensures the workstation rhythm, and has a simple and reliable structure.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223441535U_ABST
Patent Text Reader

Abstract

The utility model discloses an automation line double-switch variable-pitch installation module, which comprises a feeding assembly and a carrying assembly, the feeding assembly comprises a bottom plate, a jacking mechanism and a positioning mechanism, the jacking mechanism and the positioning mechanism are correspondingly fixed on the bottom plate, the carrying assembly and the jacking mechanism correspond to each other up and down, and the positioning mechanism is fixed on the bottom plate. Comprising a mechanical arm connecting base, a connecting plate, a single-shaft clamping jaw air cylinder, a mounting plate, a double-shaft positioning air cylinder and a positioning clamping jaw, the mechanical arm connecting base is fixed to the top of the connecting plate, and the single-shaft clamping jaw air cylinder is longitudinally distributed and hinged and fixed to the front end of the connecting plate through a rotating shaft; the double-shaft positioning air cylinder is transversely distributed and fixed to one side of the connecting plate through the mounting plate, and the positioning clamping jaws comprise the first positioning clamping jaw, the second positioning clamping jaw, the third positioning clamping jaw and the fourth positioning clamping jaw. The double-switch variable-pitch feeding device is simple, reasonable and reliable in structure, cost is effectively saved, labor is saved, double-switch variable-pitch feeding is achieved, and the takt time of a work station is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to non-standard automation field especially, and it relates to a kind of automatic line double-switch variable-distance installation module. BACKGROUND

[0002] Switch refers to an electronic component that can open circuit, interrupt current or make it flow to other circuits.In automation equipment, the use of switch is essential. In order to realize the installation of double switch in non-standard automation equipment, the existing technology does not have the corresponding installation structure in non-standard automation equipment, and the labor cost is high. Therefore, a set of double switch installation module needs to be designed. CONTENT OF UTILITY MODEL

[0003] The utility model mainly solves the technical problem to provide a kind of automatic line double-switch variable-distance installation module, and the structure is simple, reasonable, reliable, effectively saves cost, saves manual work, realizes the variable-distance feeding of double switch, and guarantees work station beat.

[0004] To solve the above technical problem, one technical scheme of the utility model is provided: provide a kind of automatic line double-switch variable-distance installation module, including feeding assembly and handling assembly, the feeding assembly includes bottom plate, jacking mechanism and positioning mechanism, the jacking mechanism and positioning mechanism are fixed on the bottom plate correspondingly, the handling assembly is correspondingly above and below with jacking mechanism, including mechanical hand connecting seat, connecting plate, single-shaft clamping jaw air cylinder, mounting plate, double-shaft positioning air cylinder and positioning clamping jaw, the mechanical hand connecting seat is fixed at the top of connecting plate, the single-shaft clamping jaw air cylinder is longitudinally distributed and is fixed in connecting plate front end by hinged joint of pivot, the double-shaft positioning air cylinder is transversely distributed and is fixed in connecting plate one side by mounting plate, the positioning clamping jaw includes first positioning clamping jaw, second positioning clamping jaw, third positioning clamping jaw and fourth positioning clamping jaw, the first positioning clamping jaw is fixed in the front end of mounting plate, the side of second positioning clamping jaw is fixed in the side of first positioning clamping jaw by two slide shafts, the driving end of double-shaft positioning air cylinder is correspondingly driven second positioning clamping jaw to move axially on slide shaft, the third positioning clamping jaw and fourth positioning clamping jaw are fixedly connected, and the rear end of third positioning clamping jaw and fourth positioning clamping jaw is fixed in the driving end of single-shaft clamping jaw air cylinder bottom by hinged joint of pivot, and the front end is respectively fixed in the bottom of first positioning clamping jaw and second positioning clamping jaw by hinged joint of pivot.

[0005] In a preferred embodiment of the utility model, the jacking mechanism includes jacking seat, flow channel and jacking cylinder.

[0006] In a preferred embodiment of the utility model, the jacking seat is longitudinally distributed, the flow channel and jacking cylinder are distributed and fixed on the top of one side of jacking seat, the flow channel is horizontally fixed, and the driving end of jacking cylinder is longitudinally distributed and penetrates flow channel from bottom to top.

[0007] In a preferred embodiment of the utility model, the positioning mechanism comprises a displacement cylinder, a positioning frame and a positioning gripper cylinder.

[0008] In a preferred embodiment of the utility model, the displacement cylinder is fixed horizontally on the bottom plate and correspondingly driven towards the jacking seat, the positioning frame is distributed longitudinally and fixed on the driving end of the displacement cylinder, the positioning gripper cylinder is fixed horizontally on the top of the positioning frame, and the clamping end of the positioning gripper cylinder corresponds to the upper part of the flow channel.

[0009] In a preferred embodiment of the utility model, the front end of the sliding block comprises a first inclined top block on the outer side and a second inclined top block on the inner side which are distributed obliquely in the same way, and the rear end of the second positioning gripper comprises a first inclined surface and a second inclined surface which are distributed obliquely in the same way and correspond to the first inclined top block and the second inclined top block respectively.

[0010] In a preferred embodiment of the utility model, the bottom middle part of the first positioning gripper and the second positioning gripper is respectively provided with a longitudinally distributed positioning groove.

[0011] The automatic line double-switch variable-distance installation module has the advantages of simple, reasonable and reliable structure, effective cost saving, saving of labor, realization of double-switch variable-distance feeding, and guarantee of work station rhythm. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model, the drawings needed to be used in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor, and the drawings comprise:

[0013] Figure 1 is a front view of a preferred embodiment of the automatic line double-switch variable-distance installation module of the utility model;

[0014] Figure 2 is a perspective view of the feeding assembly of a preferred embodiment of the automatic line double-switch variable-distance installation module of the utility model;

[0015] Figure 3 is a perspective view of the carrying assembly of a preferred embodiment of the automatic line double-switch variable-distance installation module of the utility model;

[0016] Figure 4 is Figure 3 the right view of

[0017] Figure 5It is a horizontal sectional view of the sliding block of a preferable embodiment of the automatic line double-switch variable-distance installation module. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present application will be clearly and completely described below. Apparently, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0019] Please refer to Figure 1 Combining Figures 2-5 the drawings, the embodiments of the present application include:

[0020] An automatic line double-switch variable-distance installation module includes a feeding assembly and a carrying assembly.

[0021] The feeding assembly includes a bottom plate 1, a jacking mechanism and a positioning mechanism.

[0022] The jacking mechanism and the positioning mechanism are fixed on the bottom plate 1 correspondingly, and are used for jacking and positioning after feeding the double switch 23.

[0023] The jacking mechanism includes a jacking seat 2, a flow channel 3 and a jacking cylinder 4.

[0024] The jacking seat 2 is distributed longitudinally, the flow channel 3 and the jacking cylinder 4 are distributed and fixed on the top of one side of the jacking seat 2, the flow channel 3 is fixed horizontally, and the driving end of the jacking cylinder 4 is distributed longitudinally and penetrates the flow channel 3 from bottom to top. The double switch 23 is fed from the flow channel 3 to the top of the jacking cylinder 4 by the vibration disc, and is jacked into place by the jacking cylinder 4.

[0025] The positioning mechanism includes a displacement cylinder 5, a positioning frame 6 and a positioning clamping jaw cylinder 7.

[0026] The displacement cylinder 5 is fixed horizontally on the bottom plate 1 and correspondingly drives towards the jacking seat 2, the positioning frame 6 is distributed longitudinally and fixed on the driving end of the displacement cylinder 5, and the positioning frame 6 is close to or away from the flow channel by the displacement cylinder 5. The positioning clamping jaw cylinder 7 is fixed horizontally on the top of the positioning frame 6, the clamping end of the positioning clamping jaw cylinder 7 corresponds to the upper part of the flow channel 3, the positioning clamping jaw cylinder 7 is driven to be close to and clamp the double switch 23 by the displacement cylinder 5 after the double switch 23 is jacked into place by the jacking cylinder 4, and then the displacement cylinder 5 is reset, waiting for the carrying assembly to clamp.

[0027] The carrying assembly corresponds to the jacking mechanism up and down, and includes a mechanical hand connecting seat 8, a connecting plate 9, a single-shaft clamping jaw cylinder 10, an installation plate 11, a double-shaft positioning cylinder 12 and a positioning clamping jaw.

[0028] The mechanical hand connecting seat 8 is fixed on the top of the connecting plate 9, and is used for cooperating with the four-axis mechanical hand.

[0029] The single-axis clamping jaw air cylinder 10 is longitudinally distributed and is fixed on the front end of the connecting plate 9 through the hinge shaft, so that the single-axis clamping jaw air cylinder 10 can be axially deflected around the hinge shaft. The single-axis clamping jaw air cylinder 10 adopts a pen-shaped cylinder for operation.

[0030] The double-axis positioning air cylinder 12 is transversely distributed and is fixed on one side of the connecting plate 9 through the mounting plate 11, so as to provide a transverse driving force.

[0031] The positioning clamping jaw includes a first positioning clamping jaw 13, a second positioning clamping jaw 14, a third positioning clamping jaw 15 and a fourth positioning clamping jaw 16, which are used for clamping the double switch 23.

[0032] The first positioning clamping jaw 13 is fixed on the front end of the mounting plate 11, and the side edge of the second positioning clamping jaw 14 is fixed on one side of the first positioning clamping jaw 13 through the upper and lower slide shafts 17, so that the second positioning clamping jaw 14 can be axially moved along the slide shaft 17.

[0033] The driving end of the double-axis positioning air cylinder 12 drives the second positioning clamping jaw 14 to be axially moved on the slide shaft 17 through the sliding block 18. The front end of the sliding block 18 includes the first inclined top block 19 and the second inclined top block 20 which are obliquely distributed on the outer side and the inner side, respectively. The rear end of the second positioning clamping jaw 14 includes the first inclined surface 21 and the second inclined surface 22 which are obliquely distributed and correspond to the first inclined top block 19 and the second inclined top block 20, respectively. When the double-axis positioning air cylinder 12 is extended, the first inclined top block 19 and the first inclined surface 21 gradually separate, and the second inclined top block 20 and the second inclined surface 22 gradually fit, so that the second positioning clamping jaw 14 moves away from the first positioning clamping jaw 13. Conversely, when the double-axis positioning air cylinder 12 is retracted, the second inclined top block 20 and the second inclined surface 22 gradually separate, and the first inclined top block 19 and the first inclined surface 21 gradually fit, so that the second positioning clamping jaw 14 moves towards the first positioning clamping jaw 13, thereby realizing the variable-distance action.

[0034] The third positioning clamping jaw 15 and the fourth positioning clamping jaw 16 are fixedly connected, so as to realize the synchronous action.

[0035] The rear end of the third positioning jaw 15 and the fourth positioning jaw 16 is hingedly fixed at the driving end of the bottom of the single-axis jaw cylinder 10 through a rotating shaft, and the front end is hingedly fixed at the bottom of the first positioning jaw 13 and the second positioning jaw 14 through a rotating shaft, and the second positioning jaw 14 can also slide axially on the rotating shaft. When the single-axis jaw cylinder 10 is retracted, the third positioning jaw 15 and the fourth positioning jaw 16 are away from the first positioning jaw 13 and the second positioning jaw 14, and when the single-axis jaw cylinder 10 is extended, the third positioning jaw 15 and the fourth positioning jaw 16 are close to the first positioning jaw 13 and the second positioning jaw 14 and press the double switches 24 on the first positioning jaw 13 and the second positioning jaw 14, respectively, to realize clamping of the double switches 24.

[0036] The bottom of the first positioning jaw 13 and the second positioning jaw 14 is provided with a longitudinally distributed positioning groove 23 in the middle, respectively, for positioning of the double switches 24 during clamping and distance changing.

[0037] Workflow:

[0038] The double switches are fed by the vibration disc, the lifting mechanism is actuated to lift the switches into position, and then the positioning mechanism is positioned, and waits for the carrying assembly to clamp; the four-axis manipulator drives the carrying assembly to move into position, and the single-axis cylinder is actuated to clamp the double switches; after the four-axis manipulator is lifted to the safe position, the double-axis positioning cylinder is actuated, the first positioning jaw and the second positioning jaw change the distance, and reach the state when installed on the product; then it is sent to the installation position to complete the assembly.

[0039] As described above, the automatic line double switch variable distance installation module of the utility model is simple, reasonable and reliable, effectively saves the cost, saves the labor, realizes the variable distance feeding of the double switches, and guarantees the work station beat.

[0040] The above only describes the embodiments of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion according to the content of the utility model specification, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.

Claims

1. An automatic line double switch variable distance installation module, characterized in that: The present invention comprises a feeding assembly and a conveying assembly, wherein the feeding assembly comprises a base plate, a lifting mechanism and a positioning mechanism, wherein the lifting mechanism and the positioning mechanism are fixed on the base plate respectively, and the conveying assembly corresponds to the lifting mechanism up and down, and comprises a manipulator connecting seat, a connecting plate, a single-axis clamping claw cylinder, a mounting plate, a double-axis positioning cylinder and a positioning claw, wherein the manipulator connecting seat is fixed on the top of the connecting plate, the single-axis clamping claw cylinder is longitudinally distributed and fixed to the front end of the connecting plate through a rotating shaft, the double-axis positioning cylinder is transversely distributed and fixed to one side of the connecting plate through a mounting plate, and the positioning claw comprises a first positioning claw, a second positioning claw, a second positioning claw, and a second positioning claw. The positioning jaw, the third positioning jaw and the fourth positioning jaw, the first positioning jaw is fixed to the front end of the mounting plate, the side of the second positioning jaw is fixed to one side of the first positioning jaw through two upper and lower sliding shafts, the driving end of the dual-axis positioning cylinder drives the second positioning jaw to move axially on the sliding shaft through the slider, the third positioning jaw and the fourth positioning jaw are fixedly connected, and the rear ends of the third positioning jaw and the fourth positioning jaw are hinged to the driving end of the bottom of the single-axis jaw cylinder through a rotating shaft, and the front ends are hinged to the bottom of the first positioning jaw and the second positioning jaw respectively through the rotating shaft.

2. The automatic line double switch variable distance installation module according to claim 1, characterized in that: The lifting mechanism comprises a lifting seat, a flow channel and a lifting cylinder.

3. The automatic line double switch variable distance installation module according to claim 2, characterized in that: The lifting seat is distributed longitudinally, the flow channel and the lifting cylinder are distributed up and down and fixed on the top of one side of the lifting seat, the flow channel is fixed horizontally, and the driving end of the lifting cylinder is distributed longitudinally and passes through the flow channel from bottom to top.

4. The automatic line double switch variable distance installation module according to claim 3, characterized in that: The positioning mechanism includes a displacement cylinder, a positioning frame and a positioning clamping claw cylinder.

5. The automatic line double switch variable distance installation module according to claim 4, characterized in that: The displacement cylinder is laterally fixed on the base plate and driven toward the lifting seat. The positioning frame is longitudinally distributed and fixed on the driving end of the displacement cylinder. The positioning claw cylinder is horizontally fixed on the top of the positioning frame. The clamping end of the positioning claw cylinder corresponds to the upper part of the flow channel.

6. The automatic line double switch variable distance installation module according to claim 1, characterized in that: The front end of the slider includes a first outer inclined lift block and an inner second inclined lift block that are distributed in the same oblique direction, and the rear end of the second positioning clamp includes a first inclined surface and a second inclined surface that are distributed in the same oblique direction and correspond to the first inclined lift block and the second inclined lift block respectively.

7. The automatic line double switch variable distance installation module according to claim 1, characterized in that: The first positioning jaw and the second positioning jaw are respectively provided with longitudinally distributed positioning grooves in the middle of their bottoms.