Bidirectional double-blade horizontal cutting machine
Through the design of a two-way double-blade horizontal cutting machine, using a liftable saw blade unit and two-way conveying, the problems of complex structure and large occupied area of the foam glass cutting production line are solved, and an efficient and compact cutting process is achieved.
Patent Information
- Application Number
- CN202422758993.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-13
AI Technical Summary
The existing foam glass cutting production line has the problems of complex structure, large occupied area and high cost.
A bidirectional double-blade horizontal cutter is used. Two liftable saw blade units are spaced apart along the long direction of the conveying unit, and bidirectional conveying is achieved on the conveying unit. The height of the saw blade unit matches the cutting height of the product to be cut, achieving multiple back and forth cutting.
It effectively reduces the length of the conveying unit, saves equipment, has a simple and compact structure, occupies a small area, and can efficiently cut foam glass into multiple glass products of moderate thickness.
Smart Images

Figure CN223442541U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical equipment technical field, especially a bidirectional double knife flat cutting machine. BACKGROUND
[0002] Foamed glass, also known as foamed glass or porous glass, is mainly composed of glass, foaming agent, modified additive and foaming promoter, and the bubbles are uniformly distributed in the glass. Due to its porous structure and the physical properties of silicate, it has excellent heat insulation, fireproof, waterproof and corrosion resistance, etc. The raw material thickness of general foamed glass is large, which needs to be cut into multiple glass products with appropriate thickness to match the use specifications of actual application scenarios.
[0003] At present, a cutting production line composed of multiple flat cutting machines with single knife structure arranged in sequence along a single conveying direction is commonly used to process foamed glass, and the foamed glass is cut into multiple glass products in different cutting heights along the conveying direction. Therefore, each glass product cut from a foamed glass corresponds to a flat cutting machine, which results in an excessively large total length, complex structure, high cost and large occupied area of the entire cutting production line. SUMMARY
[0004] Therefore, the utility model provides a bidirectional double knife flat cutting machine to solve the above problems, which has a simple and compact structure and occupies a small area.
[0005] To achieve the above purpose, the utility model provides the technical scheme as follows:
[0006] The utility model provides a bidirectional double knife flat cutting machine, which comprises two liftable saw blade units and a conveying unit matched with the saw blade units. The conveying unit is used to carry the product to be cut and has two opposite conveying directions. The two saw blade units are arranged at intervals and arranged along the long direction of the conveying unit, and the extension direction of the saw blade of the saw blade unit is parallel to the width direction of the conveying unit. The product to be cut on the conveying unit moves along the two opposite conveying directions in sequence. Each saw blade unit corresponds to the two conveying directions of the conveying unit, and only the saw blade height of one saw blade unit corresponds to the cutting height of the product to be cut in each conveying direction.
[0007] Further, it further comprises a lifting drive assembly. The lifting drive assembly is drivingly connected with the saw blade unit to lift or lower the saw blade unit.
[0008] Further, the conveying unit comprises a conveying belt capable of conveying forward and backward; the lifting driving assembly comprises a driver, a transmission shaft, a guide slide for fixedly connecting the saw blade unit, a guide column and a screw nut pair perpendicular to the conveying belt; the driver is drivingly connected to the transmission shaft to rotate the transmission shaft; the transmission shaft is drivingly connected to a screw rod of the screw nut pair to lift and lower the screw rod; the guide slide is slidably assembled on the guide column and fixed to the screw rod to form the lifting and lowering of the saw blade unit.
[0009] Further, the guide column has a plurality of radially protruding and spaced limiting portions on the outer circumferential surface, and the guide slide is slidably sleeved on the guide column and limited between two adjacent limiting portions.
[0010] Further, the driver is a motor, a transmission gear is fixedly sleeved on the outer circumferential surface of the transmission shaft, and the motor is connected to the transmission gear through a transmission chain.
[0011] Further, the transmission shaft is connected to the screw rod of the screw nut pair through a speed reducer.
[0012] Further, the conveying belt, the guide column and the nut of the screw nut pair are respectively assembled on the rack.
[0013] The technical scheme has the following beneficial effects:
[0014] By arranging the two liftable saw blade units in a spaced manner along the long direction of the conveying unit and arranging the conveying unit to have two opposite conveying directions, a cutting production line with double saw blade units arranged on the same conveying unit is formed, the to-be-cut products on the conveying unit are sequentially moved along the two opposite conveying directions, only one saw blade height of the saw blade unit corresponds to the cutting height of the to-be-cut product in each conveying direction, and the to-be-cut product is repeatedly cut back and forth on the same conveying unit, thereby effectively reducing the conveying length of the conveying unit, and compared with the cutting production line of the prior art, the utility model can save redundant equipment, so that the structure is simple and compact, and the occupied area is small. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 Fig. 1 is a structural schematic view of a bidirectional double-blade flat cutting machine in an embodiment;
[0016] Figure 2 Fig. 2 is a schematic view of a saw blade unit assembled in a lifting driving assembly in an embodiment. DETAILED DESCRIPTION
[0017] To further illustrate the embodiments, the utility model provides has the drawing. These drawings are part of the utility model disclosure, which is mainly used to illustrate the embodiments, and can be combined with the related description of the specification to explain the operating principle of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementations and the advantages of the utility model. The components in the drawings are not drawn to scale, and similar component symbols are generally used to represent similar components.
[0018] The utility model is further illustrated in conjunction with the drawings and specific embodiments.
[0019] Referring to Figure 1 and Figure 2 The embodiment provides a bidirectional double-blade flat cutting machine (hereinafter referred to as a flat cutting machine) for cutting a large-thickness foam glass into multiple glass products with moderate thickness to match the use specifications of actual application scenarios, and the large-thickness foam glass is the product to be cut.
[0020] As Figure 1 The flat cutting machine of the embodiment includes two liftable saw blade units 1 and a conveying unit 2 matched with the saw blade units 1.
[0021] The conveying unit 2 is used to carry the product to be cut and has two opposite conveying directions. The two saw blade units 1 are arranged at intervals and arranged along the long direction of the conveying unit 2. The extension direction of the saw blade 11 of the saw blade unit 1 is parallel to the width direction of the conveying unit 2. The product to be cut on the conveying unit 2 moves along the two opposite conveying directions in turn. The two saw blade units 1 correspond to the two conveying directions of the conveying unit 2 one by one, and only the saw blade height of one saw blade unit 1 corresponds to the cutting height of the product to be cut in each conveying direction.
[0022] The flat cutting machine of the embodiment further includes a rack 12 and a lifting drive assembly 13. The lifting drive assembly 13 is drivingly connected to the saw blade unit 1 to lift and lower the saw blade unit 1.
[0023] More specifically, the conveying unit 2 includes a conveying belt 21 that can convey forward and backward. Of course, in other embodiments, the conveying unit 2 can also be composed of a conveying plate, a guide rail, and a screw drive assembly for carrying the product to be cut. The conveying plate moves back and forth on the guide rail by driving the screw drive assembly.
[0024] As Figure 2 The lifting drive assembly 13 includes one driver 3, one transmission shaft 4, two guide slides 5 for fixedly connecting the corresponding saw blade units 1, respectively, and two guide columns 6 and screw nut pairs 7 perpendicular to the conveying belt 21, and the two guide slides 5, the guide columns 6, and the screw nut pairs 7 are one-to-one corresponding.
[0025] The driver 3 drives the connecting transmission shaft 4 to rotate, the transmission shaft 4 is drivingly connected with the screw rod 71 of the screw nut pair 7 to lift or lower the screw rod 71, the guide sliding seat 5 is slidably assembled to the guide column 6 through the guide sliding groove, and is fixed to the screw rod 71 through the clamping hook on the guide sliding seat 5, so that the guide sliding seat 5 and the screw rod 71 are fixedly connected, and the saw blade unit 1 is arranged to be liftable.
[0026] The embodiment adopts the saw blade unit 1 belonging to the prior art, which comprises a driving assembly containing a motor, two cutter wheels arranged at intervals, and a saw blade 11 sleeved on the two cutter wheels, which follows the movement and drives the cutter wheels to rotate through the driving assembly containing the motor to drive the saw blade 11 to move correspondingly, thereby realizing slitting or cutting of the foam glass.
[0027] In specific implementation, the two saw blade units 1 are respectively a first saw blade unit and a second saw blade unit.
[0028] The conveying belt 21, the guide column 6 and the nut 72 of the screw nut pair 7 are respectively assembled to the rack 12, and the top portions of the two guide columns 6 are fixed together through the connecting frame.
[0029] Specifically, the driver 3 is a motor, the driver 3 is fixed on the connecting frame between the two guide columns 6, the transmission shaft 4 is rotatably assembled to the connecting frame, the transmission shaft 4 is sleeved with the transmission gear 9 on the outer periphery, the driver 3 is connected with the transmission gear 9 through the transmission chain 10 to realize transmission connection with each other, and the transmission shaft 4 is connected with the screw rod 71 of the screw nut pair 7 through the speed reducer 8 to drive the screw rod 71 to move, the screw rod 71 drives the guide sliding seat 5 to lift or lower together when the screw rod 71 lifts or lowers, thereby driving the corresponding saw blade unit 1 to lift or lower, and adjusting the saw blade height of the saw blade unit 1 to match the cutting height of different products to be cut.
[0030] In use, first, the saw blade of the first saw blade unit is lowered to a height position matching the cutting height of the product to be cut, the saw blade of the second saw blade unit is raised to a height position not contacting the product to be cut, then the conveying belt 21 is moved towards the first saw blade unit, so that the product to be cut on the conveying belt 21 is moved towards the saw blade of the first saw blade unit and is cut and slit into two semi-finished products with smaller thickness by the first saw blade unit, after that, the two semi-finished products in the stacked state are driven by the conveying belt 21 to continue moving without changing the direction until completely passing below the second saw blade unit and stopping on the side away from the first saw blade unit of the second saw blade unit.
[0031] Then the saw blade of the second saw blade unit is lowered to a height position that matches the cutting height of the product to be cut, and the saw blade of the first saw blade unit is raised to a height position that does not contact the product to be cut, and then the conveyor belt 21 is moved toward the second saw blade unit, so that the product to be cut on the conveyor belt 21 is moved toward the saw blade of the second saw blade unit, and is cut and cut into three semi-finished products with smaller thickness by the second saw blade unit. After that, the three stacked semi-finished products are driven by the conveyor belt 21 and continue to move in the same direction until they completely pass under the first saw blade unit and stop at the initial position. If the three semi-finished products with smaller thickness at this time all meet the usage specifications of the actual application scenario, then these three semi-finished products with smaller thickness are glass products.
[0032] If the foam glass needs to be cut into 4 or 5 or more glass products of smaller thickness, the above processing steps can be repeated, and the final glass products that meet the use specifications can be processed without adding any additional equipment. The details will not be described here.
[0033] By arranging two liftable saw blade units 1 at intervals and arranging them along the long direction of the conveying unit 2, and the conveying unit 2 having two opposite conveying directions, a cutting production line is formed in which double saw blade units are provided on the same conveying unit 2, and the products to be cut on the conveying unit 2 are moved in turn along the two opposite conveying directions, and in each conveying direction, only one saw blade unit 1 has a saw blade height corresponding to the cutting height of the products to be cut, thereby achieving multiple back and forth cutting of the products to be cut on the same conveying unit 2, so as to effectively reduce the conveying length of the conveying unit 2. Compared with the cutting production line of the prior art, the cutting production line of this embodiment can save redundant equipment (such as conveyor belts 21 and cutting machines, etc.), so that the total length of the entire cutting production line is significantly shortened. This not only has a simple and compact structure, but also occupies a smaller area.
[0034] Further preference, such as Figure 2 As shown, the outer peripheral surface of the guide column 6 has a plurality of radially protruding limiting portions 61 arranged at intervals. The guide slide 5 can be slidably mounted on the guide column 6 and limited between two adjacent limiting portions 61 to play an anti-fouling role.
[0035] Although the present invention has been specifically shown and described in conjunction with the preferred embodiments, those skilled in the art should understand that various changes can be made to the form and details of the present invention without departing from the spirit and scope of the present invention as defined by the appended claims, and all of these changes are within the scope of protection of the present invention.
Claims
1. A bidirectional double-blade horizontal cutting machine, characterized by: It comprises two liftable saw blade units and a conveying unit cooperating with the saw blade units; The conveying unit is used to carry the products to be cut and has two opposite conveying directions; The two saw blade units are spaced apart and arranged along the length direction of the conveying unit, and the extending directions of the saw blades of the saw blade units are parallel to the width direction of the conveying unit; The workpiece to be cut on the conveying unit moves in two opposite conveying directions in sequence. The two saw blade units correspond one to one to the two conveying directions of the conveying unit, and in each conveying direction, the saw blade height of only one saw blade unit corresponds to the cutting height of the workpiece to be cut.
2. The bidirectional double-blade horizontal cutting machine according to claim 1, characterized in that: It also includes a lifting drive component; the lifting drive component drives the saw blade unit to lift and lower the saw blade unit.
3. The bidirectional double-blade horizontal cutting machine according to claim 2, characterized in that: The conveying unit includes a conveyor belt that can transport forward and backward; the lifting drive assembly includes a driver, a transmission shaft, a guide slide for fixedly connecting the saw blade unit, and a guide column and a screw nut pair perpendicular to the conveyor belt; the driver drives the transmission shaft to rotate the transmission shaft; the transmission shaft drives the screw connected to the screw nut pair to raise and lower the screw; the guide slide can be slidably assembled on the guide column and fixed to the screw, so that the saw blade unit can be raised and lowered.
4. The bidirectional double-blade horizontal cutting machine according to claim 3, characterized in that: The outer peripheral surface of the guide column has a plurality of radially protruding limiting portions arranged at intervals. The guide slide seat is slidably sleeved on the guide column and is limited between two adjacent limiting portions.
5. The bidirectional double-blade horizontal cutting machine according to claim 3 or 4, characterized in that: The driver is a motor, a transmission gear is sleeved and fixed on the outer circumference of the transmission shaft, and the motor is connected to the transmission gear through a transmission chain.
6. The bidirectional double-blade horizontal cutting machine according to claim 3 or 4, characterized in that: The transmission shaft is connected to the screw of the screw nut pair through a reducer.
7. The bidirectional double-blade horizontal cutting machine according to claim 3 or 4, characterized in that: It also includes a frame; the conveyor belt, the guide column and the nut of the screw nut pair are respectively assembled on the frame.