Railway vehicle roof mounting structure

By adopting a detachable connection design between the air outlet grille and the middle roof panel in the rail vehicle roof panel installation structure, combined with sealing materials and fasteners, the problems of heavy workload and long cleaning cycles of the air duct are solved, achieving a fast and efficient cleaning effect while maintaining good sealing and aesthetics.

CN223443531UActive Publication Date: 2025-10-17ZHUZHOU ELECTRIC LOCOMOTIVE CO LTD

Patent Information

Application Number
CN202423004248.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-17
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

The existing rail vehicle air duct cleaning process is labor-intensive and time-consuming, and the traditional integrated structure has problems with poor air tightness and thermal insulation performance.

Method used

A rail vehicle roof panel mounting structure is designed, wherein the roof panel includes an air outlet grille and a middle roof panel, which are hinged by an intermediate beam and side beams. The air outlet grille and the middle roof panel are detachably connected and fixed with sealing materials and fasteners. The lap plate and the shielding plate improve the sealing and aesthetics and realize the rapid exposure of the air duct.

Benefits of technology

The air duct cleaning process is carried out quickly and efficiently, which reduces manpower input and time consumption, improves cleaning efficiency, and maintains good sealing performance and aesthetics.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223443531U_ABST
    Figure CN223443531U_ABST
Patent Text Reader

Abstract

The utility model discloses a railway vehicle top plate mounting structure, a top plate (1) comprises an air outlet grating (1.1) and a middle top plate (1.2), the air outlet grating (1.1) is fixedly connected with the middle top plate (1.2), the air outlet grating (1.1) is positioned on the outer side of the middle top plate (1.2), and an air duct (2) is arranged above the middle top plate (1.2); the top of the railway vehicle is further provided with a middle beam (3) and boundary beams (4), the two boundary beams (4) are located on the two sides of the middle beam (3), the inner side of the middle top plate (1.2) is hinged to the middle beam (3), and the outer side of the air outlet grille (1.1) is detachably connected with the boundary beams (4). The middle roof plate in the railway vehicle can be quickly opened, and the problems that in the air duct cleaning process, the workload is too large, and the period is too long are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of rail vehicle roof mounting structure, belong to rail vehicle roof structure technical field. BACKGROUND

[0002] The subway car is a dense flow of people, relatively closed space, larger flow of people leads to more serious air pollution in the car. The train air conditioning system can only maintain the comfort of the temperature in the car, and cannot purify the air, and the fresh air of the train air conditioning system is taken from the air in the subway tunnel, the air quality is affected by the particulate matter and emissions generated by subway operation, including dust deposited in the tunnel. The air filter device of the air conditioning system is only set to protect the air conditioning equipment, and cannot filter small particles and dust. To effectively solve the air pollution of the vehicle, it is necessary for each operating unit to improve the maintenance period of air conditioning duct cleaning to maintain the air quality in the car.

[0003] The subway vehicle air conditioning system is mostly arranged on the roof, and the air supply duct is arranged above the interior decorative plate of the vehicle. The air duct needs to form a closed structure. After long-term use of the vehicle, dust and debris will enter the inside of the air duct. In the long-term operation process of the urban rail train, dust will accumulate in the air conditioning duct, affecting the air supply quality of the train and the health of passengers. Each vehicle operator hopes that the roof structure can be quickly disassembled to realize regular cleaning of the vehicle air duct. At present, the solution to regular cleaning of the air duct mainly has two kinds. One is to set a maintenance opening at the bottom of each air duct. This scheme achieves the purpose of cleaning without disassembling the air duct. If the passenger compartment air duct needs to be cleaned, the passenger compartment handrail, air outlet grille, interior top plate and lighting equipment need to be disassembled, and then the air duct needs to be disassembled for cleaning. The handrail, grille and top plate are multiple components that are connected to each other, which requires a large amount of manpower, and frequent disassembly of interior components can easily cause problems such as loosening of connecting parts, thread mismatch, surface paint scratches and component wear. More importantly, it takes a lot of time to complete the above processes, which makes the train unable to operate for a long time, increasing the pressure on the use of the vehicle. Such a process cannot match the existing repair schedule of the vehicle. If this work is carried out during the repair or overhaul period, the repair period is too long, and the purpose of keeping the air duct clean cannot be achieved.

[0004] Another scheme integrates the interior top plate with the air duct, and uses the interior top plate as the bottom of the air duct. A Chinese patent application with application number CN201410820715.1 discloses a kind of rail vehicle air duct plate, middle roof and ventilation grille integrated structure, which integrates the air duct, middle roof and ventilation grille into a whole structure. To clean the air duct, the interior handrail and grille need to be disassembled, and the interior top plate needs to be disassembled for full cleaning of the air duct. This scheme has an advantage over the previous scheme in terms of repair space and disassembly workload, but the air duct has poor air tightness and thermal insulation performance. UTILITY MODEL CONTENT

[0005] In order to overcome the problems in the prior art, the utility model provides a rail vehicle top plate mounting structure, which is beneficial to saving vehicle maintenance cost and shortening the maintenance period, and the specific technical scheme is as follows.

[0006] A rail vehicle top plate mounting structure, the top plate comprises an air outlet grille and a middle top plate, the air outlet grille and the middle top plate are fixedly connected, the air outlet grille is located at the outer side of the middle top plate, and an air duct is arranged above the middle top plate.

[0007] Characterized in that the top of the rail vehicle further has a middle beam and side beams, the two side beams are located at the two sides of the middle beam, the inner side of the middle top plate is hingedly connected with the middle beam, and the outer side of the air outlet grille is detachably connected with the side beams.

[0008] When the air duct needs to be cleaned, the air outlet grille and the middle top plate can be quickly opened together, so that the air duct is in an exposed state, and the cleaning operation can be performed by opening the maintenance door on the air duct. Since the air outlet grille and the middle top plate are arranged between the middle beam and the side beams, when the air outlet grille and the middle top plate are opened, the handrails (part of the handrails are fixed to the middle beam, and part of the handrails are fixed to the side beams) do not need to be removed, thereby greatly reducing the cleaning difficulty and improving the cleaning efficiency.

[0009] Further, the air outlet grille and the middle top plate are connected through a plurality of first fasteners, the air outlet grille further has a lap plate, the lap plate is lapped below the middle top plate, and sealing material is arranged between the lap plate and the middle top plate. Preferably, the sealing material is sound-absorbing cotton or a rubber sealing strip. The sealing material is beneficial to providing better sealing performance, preventing air conditioner air from leaking from the connection between the air outlet grille and the middle top plate, and reducing vibration and preventing noise; meanwhile, by arranging the lap plate, the connection between the air outlet grille and the middle top plate can be shielded, and the aesthetic degree is improved.

[0010] Further, the air outlet grille is fixed to the side beam through a second fastener, and the air outlet grille further has a shielding plate, which is located below the second fastener. The shielding plate can shield the second fastener, and the aesthetic degree is improved.

[0011] Further, the inner side of the middle top plate is hingedly connected with the middle beam through a hinge.

[0012] Further, the middle beam is connected with a handrail, and the upper end of the handrail is fixedly connected with the middle beam. When the middle top plate is in an open state, the middle top plate does not interfere with the handrail.

[0013] The utility model discloses a rail vehicle roof installation structure, which can realize quick opening of the middle roof inside the rail vehicle, solve the problem of excessive workload and long cycle in the air duct cleaning process. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the schematic diagram of roof installation structure of the utility model;

[0015] Figure 2 It is the top view of roof;

[0016] Figure 3 It is the cross section schematic diagram of roof;

[0017] Figure 4 It is Figure 3 The enlarged view of middle A area;

[0018] Figure 5 It is Figure 1 The enlarged view of middle B area;

[0019] Figure 6 It is Figure 1 The enlarged view of middle C area.

[0020] In the drawing: roof 1, air grille 1.1, lap plate 1.1.1, shielding plate 1.1.2, middle roof 1.2, air duct 2, intermediate beam 3, edge beam 4, first fastener 5, second fastener 6, hinge 7, handrail 8, sealing material 9. DETAILED DESCRIPTION

[0021] The utility model will be described further in detail in combination with the drawings.

[0022] Referring to Figures 1-6 A rail vehicle roof installation structure, the roof 1 includes air grille 1.1 and middle roof 1.2, air grille 1.1 and middle roof 1.2 fixed connection, air grille 1.1 is located in the outside of middle roof 1.2, and the air duct 2 is arranged above middle roof 1.2;

[0023] The rail vehicle top still has intermediate beam 3 and edge beam 4, and the two edge beams 4 are located at the two sides of intermediate beam 3, the inside of middle roof 1.2 is hinged with intermediate beam 3 through hinge 7, and the outside of air grille 1.1 is detachably connected with edge beam 4.

[0024] The air outlet grille 1.1 and the middle roof 1.2 are connected by a plurality of first fasteners 5, the air outlet grille 1.1 further has a lap plate 1.1.1 which is lapped under the middle roof 1.2, and sealing material 9 is arranged between the lap plate 1.1.1 and the middle roof 1.2. Preferably, the sealing material 9 is soundproof cotton or a rubber sealing strip. The sealing material 9 is beneficial to providing better sealing performance, preventing air-conditioning air from leaking from the connection between the air outlet grille 1.1 and the middle roof 1.2, and has the effect of reducing vibration and preventing noise; meanwhile, by arranging the lap plate 1.1.1, the connection between the air outlet grille 1.1 and the middle roof 1.2 can be shielded, improving the aesthetic level. The first fastener 5 can be a T-shaped bolt, which is a commonly used fastener in the field of railway vehicles.

[0025] Preferably, the air outlet grille 1.1 is fixed to the side beam 4 by a second fastener 6, and the air outlet grille 1.1 further has a shielding plate 1.1.2 which is located below the second fastener 6. The shielding plate 1.1.2 can shield the second fastener 6, improving the aesthetic level.

[0026] The intermediate beam 3 is connected with a handrail 8, and the upper end of the handrail 8 is fixedly connected with the intermediate beam 3. When the middle roof 1.2 is in an open state, the middle roof 1.2 does not interfere with the handrail 8.

[0027] When it is necessary to clean the air duct 2, the air outlet grille 1.1 and the middle roof 1.2 can be quickly opened together, so that the air duct 2 is in an exposed state, and the cleaning operation can be performed by opening an inspection door (not shown) on the air duct 2. Since the air outlet grille 1.1 and the middle roof 1.2 are arranged between the intermediate beam 3 and the side beam 4, when the air outlet grille 1.1 and the middle roof 1.2 are opened, the handrails (part of the handrails 8 are fixed to the intermediate beam 3, and part of the handrails 8 are fixed to the side beam 4) do not need to be removed, thereby greatly reducing the cleaning difficulty and improving the cleaning efficiency.

[0028] The embodiments of the utility model are described above in combination with the drawings, and the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict. The utility model is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative but not limited, and the ordinary skilled in the art can make many forms under the inspiration of the utility model without departing from the purpose of the utility model and the scope protected by the claims, which all belong to the protection scope of the utility model.

Claims

1. A rail vehicle roof installation structure, the roof (1) comprising an air outlet grille (1.1) and a middle roof plate (1.2), the air outlet grille (1.1) and the middle roof plate (1.2) being fixedly connected, the air outlet grille (1.1) being located outside the middle roof plate (1.2), and an air duct (2) being provided above the middle roof plate (1.2); It is characterized by: The top of the rail vehicle also has a middle beam (3) and side beams (4), the two side beams (4) are located on both sides of the middle beam (3), the inner side of the middle top plate (1.2) is hinged to the middle beam (3), and the outer side of the air outlet grille (1.1) is detachably connected to the side beams (4).

2. A rail vehicle roof mounting structure according to claim 1, characterized in that: The air outlet grille (1.1) and the middle top plate (1.2) are connected via a plurality of first fasteners (5); the air outlet grille (1.1) further comprises a lap plate (1.1.1), the lap plate (1.1.1) being lapped below the middle top plate (1.2); and a sealing material (9) is provided between the lap plate (1.1.1) and the middle top plate (1.2).

3. A rail vehicle roof mounting structure according to claim 2, characterized in that: The sealing material (9) is sound-absorbing cotton or a rubber sealing strip.

4. The rail vehicle roof mounting structure according to claim 1, characterized in that: The air outlet grille (1.1) is fixed to the side beam (4) via a second fastener (6); the air outlet grille (1.1) further comprises a shielding plate (1.1.2); the shielding plate (1.1.2) is located below the second fastener (6).

5. The rail vehicle roof mounting structure according to claim 1, characterized in that: The inner side of the middle top plate (1.2) is hinged to the middle beam (3) via a hinge (7).

6. The rail vehicle roof mounting structure according to claim 1, characterized in that: The middle beam (3) is connected to a handrail (8), and the upper end of the handrail (8) is fixedly connected to the middle beam (3).

Citation Information

Patent Citations

  • Middle roof air supply structure of railway vehicle and railway vehicle

    CN104554309A

Cited By

  • Rail transit vehicle roof assembly with highly integrated functions

    CN121913000A