Charging tray discharging mechanism

By designing a tray unloading mechanism and utilizing a combination of a frame, a shifting device, a lifting device and a conveying device, the automatic output of the tray is achieved, which solves the problem of inconvenient manual operation in the existing technology and improves production efficiency.

CN223444611UActive Publication Date: 2025-10-17FOSHAN SHUNDE DEYI CHUANGZHAN ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202423104907.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-10-17
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing components such as LCD screens, glass components or membrane switches need to be manually operated after drying, which is labor-intensive and inconvenient.

Method used

A tray unloading mechanism is designed, which includes a frame, a shifting device, a lifting device, a lifting device and a conveying device. The output of the tray is automatically controlled to avoid manual operation.

Benefits of technology

It realizes the automatic output of the material tray, saves manpower, improves production efficiency, and avoids the frequent opening of the oven door.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a charging tray discharging mechanism which comprises a rack, a gear device, a jacking device, a lifting device, a first front-back conveying device and a second front-back conveying device, the lifting device and the first front-back conveying device are arranged on the rack, and the second front-back conveying device is located on one side of the first front-back conveying device. The jacking device is located below the second front-back conveying device, and the gear devices are located on the two sides of the second front-back conveying device. When the jacking device jacks the trays upwards and moves downwards to a certain position, the gear device blocks the rest of the trays, so that the jacking device can only drive one of the trays to descend to the second front-back conveying device, and products in the trays after drying can be conveniently conveyed to the second front-back conveying device under the driving of the second front-back conveying device. According to the automatic tray conveying device, automatic output of the trays is achieved, manual operation is not needed, manpower is greatly saved, frequent opening of an oven door plate is avoided, and efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to a kind of material disc unloading structure, especially a kind of material disc unloading mechanism. BACKGROUND

[0002] The existing liquid crystal display, glass element or thin film switch element needs to be dried after gluing, and the precision of such elements is high, so the product needs to be placed on a tray during drying, then the tray is placed in the oven for drying, and the tray is taken out after drying. As application No. 202410885430. X discloses a kind of liquid crystal display baking curing equipment, in the equipment, the bearing assembly needs to be placed in the box manually, when the baking is finished, the operator opens the door and moves the bearing assembly, so the operator needs to manually operate the bearing assembly near the equipment, which consumes a lot of manpower and is inconvenient to operate. UTILITY MODEL CONTENT

[0003] The utility model aims to provide a kind of material disc unloading mechanism that can solve at least one of the above problems.

[0004] According to one aspect of the utility model, a kind of material disc unloading mechanism is provided, including rack, gear position device, jacking device, lifting device, first front and rear conveying device and second front and rear conveying device, lifting device and first front and rear conveying device are located on rack, second front and rear conveying device is located at the side of first front and rear conveying device, jacking device is located below second front and rear conveying device, gear position device is located at the two sides of second front and rear conveying device.

[0005] The utility model has the beneficial effects that: by being equipped with gear position device and jacking device, when jacking device jacks up the tray and moves down to a certain position, gear position device blocks the remaining trays, so that jacking device can only drive one tray to descend to second front and rear conveying device, the product in the tray after drying can be moved to first front and rear conveying device under the drive of second front and rear conveying device, realizing the automatic output of the tray without manual operation, greatly saving manpower, and avoiding the frequent opening of oven door panel, improving efficiency.

[0006] In some embodiments, the rack is provided with a mounting plate, the mounting plate is located at the two sides of the second front and rear conveying device, the gear position device includes a cylinder and a baffle, the cylinder is arranged on the mounting plate, and the baffle is connected with the cylinder and located above the second front and rear conveying device. Thus, the baffle can be moved to the side of the second front and rear conveying device by the cylinder, so as to separate the trays above and below the baffle.

[0007] In some embodiments, the lifting device comprises a lifting motor, a lifting synchronous belt and a lifting frame, the lifting motor is fixed on the frame, the lifting synchronous belt is connected with the output shaft of the lifting motor, one end of the lifting frame is fixed on the lifting synchronous belt, and the first front-back conveying device is arranged on the lifting frame. Thus, through the lifting device, the tray after drying the product can be conveniently lowered and conveyed to the next process through the first front-back conveying device.

[0008] In some embodiments, the first front-back conveying device comprises a first motor, a first synchronous belt and a first synchronous wheel, the first motor is arranged on the lifting frame, the first synchronous wheel is two, one of the first synchronous wheels is sleeved on the output shaft of the first motor, the other first synchronous wheel is arranged on the lifting frame, the first synchronous belt is sleeved on the two first synchronous wheels, and the first synchronous belt corresponds to the second front-back conveying device. Thus, through the first front-back conveying device, the tray can be continuously conveyed on the first synchronous belt, so that the conveyed tray can be separated from the oven.

[0009] In some embodiments, the second front-back conveying device comprises a second motor, a second synchronous belt and a second synchronous wheel, the second motor is arranged on the frame, the second synchronous wheel is two, one of the second synchronous wheels is sleeved on the output shaft of the second motor, the other second synchronous wheel is arranged on the lifting frame, the second synchronous belt is sleeved on the two second synchronous wheels, the second synchronous belt corresponds to the input end of the first synchronous belt, and the baffle is located above the second synchronous belt. Thus, through the second front-back conveying device, the tray on the second synchronous belt lifted by the lifting device can be conveniently conveyed to the first synchronous belt.

[0010] In some embodiments, the lifting device comprises a third motor, a lifting plate and a lifting rod, the third motor is arranged on the frame, the lifting plate is connected with the output shaft of the third motor, the lifting rod is arranged on the lifting plate, and the top end of the lifting rod can be lifted above the baffle. Thus, through the lifting device, the whole stack of trays can be conveniently supported upward by the lifting rod, and the whole stack of trays can be conveniently moved downward by a corresponding distance, and under the joint action of the gear device, the trays can be placed on the second synchronous belt one by one.

[0011] In some embodiments, the tray discharging mechanism further comprises a mounting frame, the mounting frame is fixed on the lifting frame, and the first front-back conveying device is arranged on the mounting frame. Thus, through the mounting frame, the first front-back conveying device can be conveniently mounted on the lifting frame.

[0012] In some embodiments, the tray discharging mechanism further comprises a limiting roller, the two sides of the mounting frame are provided with supporting plates, and the limiting roller is arranged on the supporting plates. Thus, through the limiting roller, the two sides of the tray on the first synchronous belt can be conveniently limited. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1is a structural schematic view of the tray blanking mechanism of the utility model;

[0014] Fig. 2 is a structural schematic view of the lifting device and the first front and back conveying device in the tray blanking mechanism of the utility model;

[0015] Fig. 3 is a structural schematic view of the first front and back conveying device in the tray blanking mechanism of the utility model;

[0016] Fig. 4 is a structural schematic view of the jacking device and the second front and back conveying device in the tray blanking mechanism of the utility model. DETAILED DESCRIPTION

[0017] The utility model will be further explained in detail in combination with the drawings.

[0018] Refer to Figs. 1-4 The tray blanking mechanism comprises a rack 1, a gear position device 2, a jacking device 3, a lifting device 4, a first front and back conveying device 5 and a second front and back conveying device 6, the lifting device 4 and the first front and back conveying device 5 are arranged on the rack 1, the second front and back conveying device 6 is located at one side of the first front and back conveying device 5, the jacking device 3 is located below the second front and back conveying device 6, and the gear position device 2 is located at both sides of the second front and back conveying device 6.

[0019] In use, the jacking device 3, the gear position device 2 and the second front and back conveying device 6 are located below the oven, multiple trays are stacked up and down in the oven, when the products in the bottom tray are baked, the jacking device 3 is upwards to support the whole stack of trays and then gradually moves downwards; when the lowermost tray moves to the lower side of the gear position device 2, the gear position device 2 works to block the rest of the trays except the lowermost tray, so that the lowermost tray is placed on the second front and back conveying device 6. Under the driving of the second front and back conveying device 6, the tray is conveyed to the first front and back conveying device 5, that is, the tray is output from the oven, which facilitates the unloading of the baked products; finally, the lifting device 4 moves downwards, so that the first front and back conveying device 5 can convey the empty tray to other workstations for next operation. Thus, the whole process of taking out the tray from the oven does not need manual operation, and the continuous blanking of the tray is facilitated, and the production efficiency is improved.

[0020] The rack 1 is provided with a mounting plate 7, the mounting plate 7 is located on both sides of the second front and rear conveying device 6, the gear position device 2 comprises a cylinder 21 and a baffle 22, the cylinder 21 is arranged on the mounting plate 7, the baffle 22 is connected with the cylinder 21 and located above the second front and rear conveying device 6. Specifically, the piston rod of the cylinder 21 is fixed on the mounting plate 7, the baffle 22 is connected with the cylinder body of the cylinder 21; when the lowermost tray moves to the lower side of the baffle 22, the cylinder body of the cylinder 21 moves relative to the piston rod, drives the baffle 22 to move to one side of the second front and rear conveying device 6, at this time, through the baffles 22 on both sides, the remaining trays except the lowermost tray can be prevented from being blocked, and the remaining trays are prevented from continuing to move downward, so that only one tray is placed downward on the second front and rear conveying device 6 each time.

[0021] The lifting device 4 comprises a lifting motor 41, a lifting synchronous belt 42 and a lifting frame 43, the lifting motor 41 is fixed on the rack 1, the lifting synchronous belt 42 is connected with the output shaft of the lifting motor 41, one end of the lifting frame 43 is fixed on the lifting synchronous belt 42 through screw locking clamping, and the first front and rear conveying device 5 is arranged on the lifting frame 43.

[0022] In actual use, the lifting device 4 further comprises two lifting synchronous wheels 44, one of which is arranged on the output shaft of the lifting motor 41, and the other is arranged on the rack 1. When the lifting motor 41 works, one of the lifting synchronous wheels 44 rotates, thereby driving the lifting synchronous belt 42 to convey, and thereby driving the lifting frame 43 to lift under the driving of the lifting synchronous belt 42. By controlling the rotating direction of the lifting motor 41, the lifting of the lifting frame 43 can be controlled. In order to facilitate speed control, a speed reducer is connected to the output end of the lifting motor 41, and the corresponding lifting synchronous wheel is arranged on the output shaft of the speed reducer.

[0023] In actual use, in order to facilitate the stable lifting of the lifting frame 43, two guide rails 10 are fixed on the rack 1 through screws, the two guide rails 10 are located on both sides of the lifting synchronous belt 42, the guide rail 10 is vertically arranged, and a sliding block is fixed on the lifting frame 43 and matched with the guide rail 10. Thus, through the cooperation of the sliding block and the guide rail 10, the lifting frame 43 can be lifted stably on the corresponding side of the lifting synchronous belt 12.

[0024] The first front-back conveying device 5 comprises a first motor 51, a first synchronous belt 52 and first synchronous wheels 53. The first motor 51 is arranged on the lifting frame 43. The first synchronous wheels 53 are two, one of which is sleeved on the output shaft of the first motor 51, and the other is arranged on the lifting frame 43. The first synchronous belt 52 is sleeved on the two first synchronous wheels 53. The first synchronous belt 52 corresponds to the second front-back conveying device 6, that is, the tray output by the second front-back conveying device 6 is conveyed onto the first synchronous belt 52.

[0025] The first synchronous belt 52 is two groups and is arranged in parallel. The first synchronous wheels 53 are correspondingly increased by two. The two groups of first synchronous belts 52 are connected by a rotating shaft between the corresponding front-back moving synchronous wheels, so as to facilitate synchronous conveying of the two groups of first synchronous belts 52.

[0026] The second front-back conveying device 6 comprises a second motor 61, a second synchronous belt 62 and second synchronous wheels 63. The second motor 61 is arranged on the rack 1. The second synchronous wheels 63 are two, one of which is sleeved on the output shaft of the second motor 61, and the other is arranged on the lifting frame 43. The second synchronous belt 62 is sleeved on the two second synchronous wheels 63. The second synchronous belt 62 corresponds to the input end of the first synchronous belt 52. The baffle 22 is located above the second synchronous belt 62. The structure of the second front-back conveying device 6 is the same as that of the first front-back conveying device 5.

[0027] The jacking device 3 comprises a third motor 31, a jacking plate 32 and a jacking rod 33. The third motor 31 is arranged on the rack 1. The jacking plate 32 is connected with the output shaft of the third motor 31. The jacking rod 33 is arranged on the jacking plate 32. The top end of the jacking rod 33 can be lifted above the baffle 22. The third motor 31 is a linear motor. The output shaft of the third motor 31 is a screw rod. The jacking plate 32 is in threaded cooperation with the output shaft of the linear motor. The jacking rod 33 can penetrate through the bottom of the oven and extend upward. Through cooperation of the jacking rod 33 and the oven, the jacking rod can be limited in position. The jacking rod and the jacking plate 32 can be prevented from rotating. Thus, when the third motor 31 is working, the jacking plate 32 can be lifted relative to the output shaft of the third motor 31.

[0028] Therefore, when the lowermost tray needs to be unloaded, the third motor 31 is started, the lifting plate 32 and the top rod 33 are pushed to move upward, the top rod 33 acts on the tray upward, and the whole stack of trays is supported, at this time, the cylinder 21 drives the baffle 22 to move to both sides, and the blocking of the tray is released; then, the third motor 31 is reversed, so that the top rod 33 supporting the tray moves downward, when the lowermost tray is lowered to below the baffle 22, the baffle 22 is pushed out under the action of the cylinder 21, and the remaining trays except the lowermost tray are prevented from continuing to move downward under the action of the baffle 22; when the tray is placed on the second synchronous belt 62 under the action of the lifting device 3, the tray is lowered to the position; then, the second motor 61 rotates, so that the tray is driven by the second synchronous belt 62 and moves to the first synchronous belt 52, and the tray is unloaded in the oven. When the tray is moved to the first synchronous belt 52, the corresponding equipment outside can take the roasted product from the tray. Then, the lifting motor 41 is started, the lifting frame 43 is driven to move downward, so that the whole first front and rear conveying device 5 moves downward, and the tray on the first synchronous belt 52 moves downward synchronously; when it is lowered to the position, the first motor 51 drives the first synchronous belt 52 to convey the tray to the next station.

[0029] The tray unloading mechanism also comprises a mounting frame 20, the mounting frame 20 is fixed on the lifting frame 43 through screws, and the first front and rear conveying device 5 is arranged on the mounting frame 20. Through the mounting frame 20, the first front and rear conveying device 5 is conveniently mounted on the lifting frame 43.

[0030] The tray unloading mechanism also comprises a limiting roller 8, and supporting plates 9 are fixed on the two sides of the mounting frame 20 through screws, and the limiting roller 8 is arranged on the supporting plates 9. The limiting roller 8 is arranged along the length direction of the first synchronous belt 52, the limiting roller 8 can limit the tray on the first synchronous belt 52, and meanwhile, the movement of the tray is facilitated, and the frictional force on both sides is reduced.

[0031] The above is only a preferred embodiment of the present application, and it should be pointed out that, for ordinary skilled persons in the art, without departing from the creative concept of the present application, a plurality of modifications and improvements can be made, which all belong to the protection scope of the present application.

Claims

1. The tray unloading mechanism is characterized by: The invention comprises a frame (1), a shifting device (2), a lifting device (3), a lifting device (4), a first front-to-back conveying device (5) and a second front-to-back conveying device (6), wherein the lifting device (4) and the first front-to-back conveying device (5) are arranged on the frame (1), the second front-to-back conveying device (6) is located on one side of the first front-to-back conveying device (5), the lifting device (3) is located below the second front-to-back conveying device (6), and the shifting device (2) is located on both sides of the second front-to-back conveying device (6).

2. The tray unloading mechanism according to claim 1, characterized in that: The frame (1) is provided with a mounting plate (7), and the mounting plate (7) is located on both sides of the second front and rear conveying device (6). The shifting device (2) includes a cylinder (21) and a baffle (22), and the cylinder (21) is provided on the mounting plate (7). The baffle (22) is connected to the cylinder (21) and is located above the second front and rear conveying device (6).

3. The tray unloading mechanism according to claim 2, characterized in that: The lifting device (4) includes a lifting motor (41), a lifting synchronous belt (42) and a lifting frame (43), wherein the lifting motor (41) is fixed on the frame (1), the lifting synchronous belt (42) is connected to the output shaft of the lifting motor (41), one end of the lifting frame (43) is fixed on the lifting synchronous belt (42), and the first front and rear conveying device (5) is arranged on the lifting frame (43).

4. The tray unloading mechanism according to claim 3, characterized in that: The first front-back conveying device (5) comprises a first motor (51), a first synchronous belt (52) and a first synchronous wheel (53). The first motor (51) is arranged on a lifting frame (43). There are two first synchronous wheels (53), one of which is sleeved on the output shaft of the first motor (51) and the other is arranged on the lifting frame (43). The first synchronous belt (52) is sleeved on the two first synchronous wheels (53). The first synchronous belt (52) corresponds to the second front-back conveying device (6).

5. The tray unloading mechanism according to claim 4, characterized in that: The second front and rear conveying device (6) includes a second motor (61), a second synchronous belt (62) and a second synchronous wheel (63). The second motor (61) is arranged on the frame (1). There are two second synchronous wheels (63), one of which is sleeved on the output shaft of the second motor (61) and the other is arranged on the lifting frame (43). The second synchronous belt (62) is sleeved on the two second synchronous wheels (63). The second synchronous belt (62) corresponds to the input end of the first synchronous belt (52). The baffle (22) is located above the second synchronous belt (62).

6. The tray unloading mechanism according to claim 5, characterized in that: The lifting device (3) comprises a third motor (31), a lifting plate (32) and a push rod (33); the third motor (31) is arranged on the frame (1); the lifting plate (32) is connected to the output shaft of the third motor (31); the push rod (33) is arranged on the lifting plate (32); and the top end of the push rod (33) can rise above the baffle (22).

7. The tray unloading mechanism according to any one of claims 4 to 6, characterized in that: It also includes a mounting frame (20), the mounting frame (20) is fixed on the lifting frame (43), and the first front and rear conveying device (5) is arranged on the mounting frame (20).

8. The tray unloading mechanism according to claim 7, characterized in that: It also includes a limiting roller (8), and support plates (9) are provided on both sides of the mounting frame (20), and the limiting roller (8) is provided on the support plates (9).

Citation Information

Patent Citations

  • Baking and curing equipment for liquid crystal display screen

    CN118594887A