Wire harness paying-off protection cylinder

By designing a wire-paying protective drum comprising a base, a drum body and a protective frame, the problem of the wire harness swinging during the pay-off process is solved, stable wire-paying of the drum is achieved and safety is improved, it is adaptable to pay-off machines of different heights and reduces costs.

CN223444876UActive Publication Date: 2025-10-17WUGANG YONG RUI ELECTRONIC SCI & TECH CO LTD +1
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Patent Information

Application Number
CN202422973506.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-17
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

In the prior art, the wire harness is easily swung during the pay-off process, affecting normal operation and posing a safety hazard. In addition, the existing device has a complex structure and high cost, and is difficult to adapt to pay-off machines of different heights.

Method used

A wire-paying protective cylinder including a base, a cylinder and a protective frame is designed. The positioning column is coaxially arranged with the cylinder, and the adjustment of the plug-in rod and the positioning nut is combined to ensure the center alignment of the reel. The brush and the limit structure are used to prevent the reel from swinging, so it can adapt to wire-paying machines of different heights.

Benefits of technology

It achieves stable pay-off of the reel, avoids line throwing, simplifies operation, reduces costs, and improves safety and applicability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223444876U_ABST
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Abstract

The utility model relates to a wire harness paying-off protection cylinder, and the cylinder comprises a pedestal which comprises a bottom plate, a surrounding plate, and a positioning column; the barrel comprises a barrel body and an annular plate; the cylinder body and the coaming are connected in a sleeving manner and are coaxially arranged; the annular plate is connected to the end, away from the base, of the barrel body. The annular plate is provided with a plurality of insertion holes arranged around the axis of the cylinder body. The protective device comprises a protective frame, a protective ring, connecting rods and inserting rods. The plurality of protective rings are coaxially arranged, and the connecting rod is connected with the protective rings in sequence; the inserting rod is connected to the end part of the connecting rod, and a positioning nut is connected to the inserting rod; the inserting rods are inserted into the inserting holes, so that the plurality of protective rings and the barrel body are coaxially arranged; the diameter of each protective ring is gradually reduced in the direction away from the cylinder body. The winding drum protection device can ensure that the winding drum is aligned with the center of the protection ring, can adapt to winding inserters with different heights, and is simple in structure and low in cost.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of harness processing, in particular to a wire harness unwinding protection cylinder. BACKGROUND

[0002] In the process of automobile wire harness processing, a downline machine is generally used for unwinding. In the conventional production process of a factory, a winding drum of a wire harness is placed on the ground, and a downline machine is used to pull the wound raw material wire harness to release the raw material wire harness. During the process of being pulled by the downline machine, the wound wire harness may swing outward, and the outwardly swinging wire harness may occupy a certain space, which may affect the normal operation of adjacent workstations, and the fast speed of the swinging wire harness may also cause injuries to workers.

[0003] In order to solve the problem of wire harness swinging, a device for preventing wire harness from swinging is disclosed in the utility model with the publication number CN 214298662 U, which uses an elastic structure to buffer the wire harness and thereby suppress the swinging of the wire harness. However, the following problems still exist in the comparative document: 1. The winding drum needs to be aligned with the center of the wire hole by pulling the bottom plate, and the alignment operation is relatively cumbersome; 2. The height of the base is fixed, and it is difficult to adapt to downline machines of different heights. If the height of the downline machine is small, it is difficult to place the device. If the height of the downline machine is high, there is still a long distance between the wire hole and the downline machine, which may still cause small-scale wire harness swinging; 3. The structure is complex, which increases the cost of enterprises. UTILITY MODEL CONTENT

[0004] Therefore, it is necessary to provide a wire harness unwinding protection cylinder, and the specific technical scheme is as follows.

[0005] A wire harness unwinding protection cylinder comprises:

[0006] A base comprises a bottom plate, a surrounding plate and a positioning column. The surrounding plate is installed on the bottom plate and surrounds a ring shape. The positioning column is installed on the bottom plate and located in the surrounding plate, and the surrounding plate and the positioning column are coaxially arranged.

[0007] A cylinder comprises a cylinder body and a ring-shaped plate. The cylinder body is sleeved with the surrounding plate and coaxially arranged. The ring-shaped plate is connected to one end of the cylinder body away from the base and located on the outside of the cylinder body. A plurality of plug-in holes are arranged on the ring-shaped plate around the axis of the cylinder body.

[0008] A protection frame comprises protection rings, a connecting rod and a plug-in rod. A plurality of protection rings are coaxially arranged, and the connecting rod is connected to each protection ring in sequence. The plug-in rod is connected to the end of the connecting rod, and a positioning nut is connected to the plug-in rod. The plug-in rod is inserted into the plug-in hole, so that the plurality of protection rings are coaxially arranged with the cylinder body. The diameter of each protection ring gradually decreases in the direction away from the cylinder.

[0009] Further, a brush is installed on the annular plate, the brush is arranged around the inner ring of the annular plate, and the bristles of the brush extend towards the center of the barrel.

[0010] Further, four connecting rods are arranged around the axis of the protective ring, and the ends of each connecting rod are respectively connected with a plug-in rod which is parallel to the axis of the protective ring.

[0011] Further, the protective ring comprises a rod body and a connecting sleeve, the rod body is annular, and the two ends of the rod body are respectively connected with the connecting sleeve.

[0012] Further, the connecting sleeve is a rubber sleeve.

[0013] Further, a guide is further included, the guide comprises a mounting rod and a limiting ring, the mounting rod is mounted on the wire laying machine, one end of the mounting rod extends towards the protective frame, and the end of the mounting rod extending towards the protective frame is connected with the limiting ring.

[0014] Beneficial effects: the wire laying protective barrel provided by the utility model inserts the positioning column on the base into the winding drum around the raw material wire bundle, and sleeves the barrel body on the coaming, and the protective ring and the barrel body are coaxially arranged, the center alignment between the winding drum and the protective ring is ensured, adjustment is not needed, operation is more convenient, and the winding drum can also be kept stable during the wire laying process. By adjusting the height of the positioning nut on the plug-in rod, and then inserting the plug-in rod into the plug-in hole to make the positioning nut abut against the end plate, the height of the top protective ring can be adjusted, so that different height wire laying machines can be adapted, and the wire whipping phenomenon can be avoided as much as possible. The wire laying protective barrel has the advantages of simple structure, low cost and convenient use. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative effort.

[0016] Figure 1 It is an overall structural schematic diagram of the wire laying protective barrel.

[0017] Figure 2 It is an exploded schematic diagram of the wire laying protective barrel.

[0018] Figure 3 It is a schematic diagram of the protective frame.

[0019] Mark for explanation: 1, base; 2, barrel; 3, protective frame; 4, guide;

[0020] 11, bottom plate; 12, baffle; 13, positioning column;

[0021] 21, barrel body; 22, annular plate; 23, insertion hole; 24, brush;

[0022] 31, protection ring; 32, connecting rod; 33, insertion rod; 34, positioning nut; 35, connecting sleeve;

[0023] 41, mounting rod; 42, limiting ring. DETAILED DESCRIPTION

[0024] In order to make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a variety of ways other than those described herein without departing from the spirit of the present application, and it will be apparent to those skilled in the art that similar modifications of structure, materials, or use of the present application can be made without departing from the scope of the present application. Therefore, the specific embodiments disclosed below are not intended to limit the scope of the present application, but to explain the present application with reference to a few embodiments.

[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the purpose of facilitating the description of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0026] In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined with "first", "second", etc. can explicitly or implicitly include at least one of the features. In the description of the present application, the meaning of "a plurality of" is at least two, for example, two, three, etc., unless otherwise specifically limited.

[0027] In this application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixed", and the like should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.

[0028] In this application, unless otherwise explicitly specified and limited, the first feature is "on" or "under" the second feature. The first and second features can be in direct contact, or the first and second features can be indirectly in contact through an intermediate medium. Moreover, the first feature "above", "over" and "on" the second feature can be that the first feature is directly above or obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "under" and "under" the second feature can be that the first feature is directly below or obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0029] It should be noted that when an element is referred to as "fixed to" or "disposed on" another element, it can be directly on the other element or there can be a mediating element. When an element is referred to as "connected to" another element, it can be directly connected to the other element or there can be a mediating element. The terms "vertical", "horizontal", "up", "down", "left", "right", and similar expressions used herein are for illustrative purposes only and are not the only implementation.

[0030] Embodiment

[0031] Reference Figure 1 And Figure 2 As shown in FIG. 1, the embodiment provides a wire harness pay-off protection cylinder, which comprises a base 1, a cylinder body 2 and a protection frame 3. The base 1 comprises a bottom plate 11, a surrounding plate 12 and a positioning column 13. The surrounding plate 12 is mounted on the bottom plate 11 and surrounds a ring shape. The positioning column 13 is mounted on the bottom plate 11 and located in the surrounding plate 12, and the surrounding plate 12 and the positioning column 13 are coaxially arranged.

[0032] Specifically, referring to FIG. 2, the embodiment provides a wire harness pay-off protection cylinder, which comprises a base 1, a cylinder body 2 and a protection frame 3. The base 1 comprises a bottom plate 11, a surrounding plate 12 and a positioning column 13. The surrounding plate 12 is mounted on the bottom plate 11 and surrounds a ring shape. The positioning column 13 is mounted on the bottom plate 11 and located in the surrounding plate 12, and the surrounding plate 12 and the positioning column 13 are coaxially arranged. Figure 2As shown, the barrel 2 comprises a barrel body 21 and an annular plate 22. The barrel body 21 is sleeved with the surrounding plate 12, and specifically, the barrel body 21 can be sleeved inside the surrounding plate 12 or outside the surrounding plate 12. In this embodiment, the barrel body 21 is sleeved inside the surrounding plate 12, so that the barrel body 21 is coaxially arranged with the surrounding plate 12. The annular plate 22 is connected to one end of the barrel body 21 away from the base 1, and a plurality of insertion holes 23 are arranged on the annular plate 22 and around the axis of the barrel body 21.

[0033] Specifically, referring to Figure 3 As shown, the protective frame 3 comprises protective rings 31, connecting rods 32 and insertion rods 33. The plurality of protective rings 31 are coaxially arranged, and the connecting rods 32 are sequentially connected to the protective rings 31. The insertion rods 33 are connected to the ends of the connecting rods 32, and the positioning nuts 34 are connected to the insertion rods 33. The insertion rods 33 are inserted into the insertion holes 23, so that the plurality of protective rings 31 are coaxially arranged with the barrel body 21. The diameters of the protective rings 31 gradually decrease in the direction away from the barrel 2. By arranging the plurality of coaxially arranged protective rings 31 and gradually decreasing the diameters of the protective rings 31, the end protective ring 31 forms a smaller ring, and the protective frame 3 and the barrel body 21 limit the swinging of the wire harness.

[0034] In use, the drum with the wound wire harness is placed on the base plate 11, so that the positioning column 13 is inserted into the center of the drum. Then, the barrel body 21 is sleeved on the surrounding plate 12. Finally, the height of the positioning nut 34 is adjusted according to the height of the wire laying machine, the insertion rod 33 is inserted into the insertion hole 23, and the positioning nut 34 abuts against the annular plate 22. The wire harness is laid out from the top protective ring 31, and the swinging of the wire harness is limited by the barrel body 21 and the protective rings 31. The annular plate 22 is located outside the barrel body 21, and when the insertion rod 33 is inserted into the insertion hole 23, the insertion rod 33 is located outside the barrel body 21, so as to avoid interference of the insertion rod 33 with the wire harness.

[0035] The wire laying protective barrel provided in this embodiment can insert the positioning column 13 on the base 1 into the drum with the wound raw material wire harness, and sleeve the barrel 2 on the surrounding plate 12. The protective ring 31 is coaxially arranged with the barrel 2, so as to ensure the center alignment between the drum and the protective ring 31, without adjustment, and the operation is more convenient. The drum can be kept stable during the wire laying process. By adjusting the height of the positioning nut 34 on the insertion rod 33, and then inserting the insertion rod 33 into the insertion hole 23 so that the positioning nut 34 abuts against the end plate, the height of the top protective ring 31 can be adjusted, so as to adapt to wire laying machines of different heights, and to avoid the wire swinging phenomenon as much as possible. The wire laying protective barrel has simple structure, low cost and convenient use.

[0036] Specifically, referring to Figure 2As shown, the annular plate 22 is provided with a brush 24, which is arranged around the inner ring of the annular plate 22, and the bristles of the brush 24 extend towards the center of the barrel 2. By arranging the brush 24, the edge of the barrel 2 is prevented from cutting the wire bundle, and the wire bundle is prevented from being abraded.

[0037] Specifically, the protection frame 3 comprises four connecting rods 32 arranged around the axis of the protection ring 31. The ends of each connecting rod 32 are respectively connected with a plug rod 33, which is parallel to the axis of the protection ring 31.

[0038] Specifically, referring to Figure 3 As shown, the protection ring 31 comprises a rod body and a connecting sleeve 35; the rod body is annular, and the two ends of the rod body are respectively connected with the connecting sleeve 35. By disassembling the connecting sleeve 35, the wire bundle can be pulled out from the gap of the protection ring 31, that is, even if the wire bundle on the winding drum is not completely unwound, the winding shaft and the protection barrel can be separated.

[0039] Specifically, the connecting sleeve 35 is a rubber sleeve.

[0040] Specifically, continuing to refer to Figure 1 As shown, the guide 4 comprises a mounting rod 41 and a limiting ring 42; the mounting rod 41 is mounted on the wire unwinding machine, and one end of the mounting rod 41 extends towards the protection frame 3, and the end of the mounting rod 41 extending towards the protection frame 3 is connected with the limiting ring 42. By the limiting ring 42, the wire bundle can be limited again, and the phenomenon of wire bundle being thrown after leaving the protection frame 3 is further avoided.

[0041] The technical features of the above-mentioned embodiments can be combined in any way. In order to make the description simple, not all possible combinations of the technical features in the above-mentioned embodiments are described, however, as long as the combinations of the technical features do not exist contradictory, they should be considered as the scope of the present application.

[0042] The above-mentioned embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it should not be understood as limiting the scope of the patent application. It should be noted that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are within the scope of the present application. Therefore, the protection scope of the patent of the present application should be subject to the appended claims.

Claims

1. A wire harness protection tube, characterized in that: include: Base, including base plate, enclosure and positioning columns; The enclosure is mounted on the bottom plate and surrounds the bottom plate in a ring shape; The positioning column is installed on the bottom plate and located inside the enclosure, and the enclosure and the positioning column are coaxially arranged; The cylinder comprises a cylinder body and an annular plate; the cylinder body is sleeved with the surrounding plate and arranged coaxially; the annular plate is connected to the end of the cylinder body away from the base and is located outside the cylinder body; the annular plate is provided with a plurality of plug holes arranged around the axis of the cylinder body; A protective frame, a protective ring, a connecting rod and a plug-in rod; multiple protective rings are coaxially arranged, and the connecting rod is connected to each protective ring in sequence; the plug-in rod is connected to the end of the connecting rod, and a positioning nut is connected to the plug-in rod; the plug-in rod is inserted into the plug-in hole, so that multiple protective rings are coaxially arranged with the cylinder body; the diameter of each protective ring gradually decreases as it moves away from the cylinder.

2. A wire harness protection tube according to claim 1, characterized in that: A brush is mounted on the annular plate. The brush is arranged around the inner circle of the annular plate, and the bristles of the brush extend toward the center of the cylinder.

3. The wire harness protection tube according to claim 1, characterized in that: It comprises four connecting rods arranged around the axis of the protective ring, and the end of each connecting rod is respectively connected with a plug-in rod, and the plug-in rod is parallel to the axis of the protective ring.

4. The wire harness protection tube according to claim 1, characterized in that: The protective ring includes a rod body and a connecting sleeve; the rod body is ring-shaped, and both ends of the rod body are respectively connected to the connecting sleeve.

5. The wire harness protection tube according to claim 4, characterized in that: The connecting sleeve is a rubber sleeve.

6. The wire harness protection tube according to claim 1, characterized in that: It also includes a guide member, which includes a mounting rod and a limiting ring; the mounting rod is installed on the offline machine, and one end of the mounting rod extends toward the protective frame, and the end of the mounting rod extending toward the protective frame is connected to the limiting ring.

Citation Information

Patent Citations

  • Device for preventing off-line thread throwing

    CN214298662U