Permalloy wire coil breaking alarm triggering device

Abstract

The utility model provides a permalloy wire coil breaking alarm trigger device which comprises an operation table, a containing groove is formed in the top of the operation table, a fixed disc is fixedly installed on the outer side of an installation plate, a rotating roller is fixedly installed on the outer side of the fixed disc, a permalloy body is rotationally installed on the outer side of the rotating roller, and a wire coil is arranged on the permalloy body. A trigger rod is fixedly mounted at the top of the operation table, a limiting rod is fixedly mounted at the top of the operation table, and a welding assembly is fixedly mounted at the top of the operation table. According to the permalloy wire coil breakage alarm triggering device, the limiting rod and the triggering rod are arranged, when a wire coil is broken or used up during use, the wire coil touches the triggering rod, an alarm is given out, meanwhile, the welding assembly is arranged, a worker can find the broken wire coil or the used wire coil in time when seeing that the alarm is given out by the device, and the working efficiency is improved. And the broken wire coil is subjected to spot welding continuous connection, use and operation are convenient, the working efficiency is improved, and the practicability of the whole device is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the related technical field of permalloy wire coil processing especially to a kind of permalloy wire coil broken wire alarm triggering device. BACKGROUND

[0002] Permalloy is commonly referred to as iron-nickel alloy, and the nickel content is within the range of 30-90%. It is a widely used soft magnetic alloy. Through appropriate process, the magnetic properties can be effectively controlled, and it is suitable for high-frequency low-voltage transformer, leakage protection switch iron core, common mode inductance iron core and current transformer iron core.

[0003] In the existing design of permalloy wire coil broken wire alarm triggering device, manual inspection is mainly relied on, which is low in efficiency and easy to miss, has hysteresis, and with the development of industrial automation, the demand for devices that can monitor the running state of the coil in real time and trigger an alarm immediately when the line is broken is increasingly urgent. At the same time, the welding device is not designed, and it cannot be connected well when the next permalloy wire coil is disconnected or used, which is complex to use and has low practicality. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of permalloy wire coil broken wire alarm triggering device to solve the problems in the above background art that the existing design of permalloy wire coil broken wire alarm triggering device mainly relies on manual inspection, which is low in efficiency and easy to miss, has hysteresis, and with the development of industrial automation, the demand for devices that can monitor the running state of the coil in real time and trigger an alarm immediately when the line is broken is increasingly urgent. At the same time, the welding device is not designed, and it cannot be connected well when the next permalloy wire coil is disconnected or used, which is complex to use and has low practicality.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of permalloy wire coil broken wire alarm triggering device, including operation table, the top of the operation table is equipped with placing groove, the top of the operation table is fixedly installed with T type seat, the top of the T type seat is fixedly installed with mounting plate, the outer side of the mounting plate is fixedly installed with fixed disc, the outer side of the fixed disc is fixedly installed with rotating roller, the outer side of the rotating roller is rotatably installed with permalloy body, the end of the rotating roller away from fixed disc is fixedly installed with nut, the outer side of the permalloy body is provided with permalloy wire coil body, the top of the operation table is fixedly installed with trigger rod, the top of the operation table is fixedly installed with limit rod, the top of the operation table is fixedly installed with electric box, the outer side of the electric box is equipped with air hole, the top of the operation table is fixedly installed with welding assembly.

[0006] Preferably, the rotating roller passes through the T-shaped seat and extends to the outside of the T-shaped seat, and the rotating roller is adapted to the nut.

[0007] Preferably, the permalloy wire coil bodies are provided in a plurality of the same types, and the plurality of permalloy wire coil bodies are equidistantly distributed on the outside of the permalloy body, and the permalloy bodies correspond to the permalloy wire coil bodies one by one.

[0008] Preferably, the trigger rod is located below the Permalloy wire coil body, the limit rod is located below the Permalloy wire coil body, and the Permalloy wire coil body, the trigger rod and the limit rod do not contact each other.

[0009] Preferably, the welding assembly includes a mounting base, a motor, a connecting column, a connecting line, a support column, a control box, a switch, a display screen, a connecting pipe, a connecting hose, a welding head, a wire trough and a handle. The top of the operating table is fixedly installed with a mounting base, the top of the mounting base is fixedly installed with a motor, the top of the operating table is fixedly installed with a connecting column, the top of the connecting column is fixedly installed with a connecting line, the top of the operating table is fixedly installed with a support column, the top of the support column is fixedly installed with a control box, the outside of the control box is fixedly installed with a switch, the outside of the control box is provided with a display screen, the outside of the control box is fixedly installed with a connecting pipe, the outside of the connecting pipe is fixedly installed with a connecting hose, the end of the connecting hose away from the connecting pipe is fixedly installed with a welding head, the outside of the control box is provided with a wire trough, the top of the control box is fixedly installed with a handle, the support column is made of silicone material, and four identical support columns are provided.

[0010] Preferably, two identical connecting pipes and connecting hoses are provided, and the two connecting pipes and connecting hoses are in one-to-one correspondence.

[0011] Preferably, the connecting hose and the wire trough are simultaneously connected to the bottom of the welding head, and the connecting hose is adapted to the welding head.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the Permalloy wire reel break alarm trigger device, by setting a limit rod and a trigger rod, once the wire reel breaks during use or the wire reel is used up, the wire reel will hit the trigger rod and an alarm will be sounded, reminding the staff to connect the broken wire reel or continue the used wire reel. At the same time, a welding component is provided, so that the staff can find the broken wire reel or the used wire reel in time when seeing the alarm of the device, and continue the broken wire reel by spot welding, or manually spot welding the next reel after putting it up to complete the connection. It is easy to use and operate, which is convenient for the staff to find and weld in time, thereby improving work efficiency, reducing labor time, and greatly improving the practicality of the overall device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 For the three-dimensional structure of the utility model Figure 1 ;

[0014] Figure 2 For the three-dimensional structure of the utility model Figure 2 ;

[0015] Figure 3 For the three-dimensional structure of the utility model welding assembly structure diagram

[0016] Figure 4 For the three-dimensional structure of the utility model welding assembly side structure diagram.

[0017] In the figure: 1, operation platform;2, placed groove;3, T-shaped seat;4, mounting plate;5, fixed disc;6, rotating roller;7, the body of the permalloy;8, nut;9, the body of the permalloy wire coil;10, trigger lever;11, limit rod;12, electric box;13, air hole;14, welding assembly;1401, mounting base;1402, motor;1403, connecting column;1404, connecting wire;1405, support column;1406, control box;1407, switch;1408, display screen;1409, connecting pipe;1410, connecting hose;1411, welding head;1412, wire slot;1413, handle. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0019] Please refer to Figures 1-4 , the utility model provides a technical scheme: a kind of permalloy wire coil broken wire alarm trigger device, including operation platform 1, the top of operation platform 1 is equipped with placed groove 2, the top of operation platform 1 is fixedly installed with T-shaped seat 3, the top of T-shaped seat 3 is fixedly installed with mounting plate 4, the outside of mounting plate 4 is fixedly installed with fixed disc 5, the outside of fixed disc 5 is fixedly installed with rotating roller 6, the outside of rotating roller 6 is rotatably installed with the body of permalloy 7, the end of rotating roller 6 away from fixed disc 5 is fixedly installed with nut 8, the outside of the body of permalloy 7 is provided with the body of permalloy wire coil 9, the top of operation platform 1 is fixedly installed with trigger lever 10, the top of operation platform 1 is fixedly installed with limit rod 11, the top of operation platform 1 is fixedly installed with electric box 12, the outside of electric box 12 is equipped with air hole 13, the top of operation platform 1 is fixedly installed with welding assembly 14.

[0020] Furthermore, the rotating roller 6 passes through the T-shaped seat 3 and extends to the outside of the T-shaped seat 3. The rotating roller 6 is adapted to the nut 8. By setting the cooperation between the T-shaped seat 3 and the rotating roller 6 and the cooperation between the rotating roller 6 and the nut 8, the overall device is made more stable.

[0021] Furthermore, the permalloy wire coil body 9 is provided with multiple identical ones, and the multiple permalloy wire coil bodies 9 are equidistantly distributed on the outside of the permalloy body 7. The permalloy body 7 corresponds to the permalloy wire coil body 9 one by one. By using multiple permalloy wire coil bodies 9, the overall work efficiency can be accelerated and the labor intensity of the staff can be reduced.

[0022] Furthermore, the trigger rod 10 is located below the permalloy wire coil body 9, and the limit rod 11 is located below the permalloy wire coil body 9. The permalloy wire coil body 9 does not contact the trigger rod 10 and the limit rod 11. By setting the limit rod 11 and the trigger rod 10, once the wire coil breaks during use or the wire coil is used up, the wire coil will hit the trigger rod 10, and an alarm will be issued to remind the staff to connect the disconnected wire coil or continue the used wire coil.

[0023] Furthermore, the welding assembly 14 includes a mounting base 1401, a motor 1402, a connecting column 1403, a connecting line 1404, a support column 1405, a control box 1406, a switch 1407, a display screen 1408, a connecting pipe 1409, a connecting hose 1410, a welding head 1411, a wire trough 1412 and a handle 1413. The mounting base 1401 is fixedly mounted on the top of the operating table 1, the motor 1402 is fixedly mounted on the top of the mounting base 1401, the connecting column 1403 is fixedly mounted on the top of the operating table 1, the connecting line 1404 is fixedly mounted on the top of the connecting column 1403, the support column 1405 is fixedly mounted on the top of the operating table 1, the control box 1406 is fixedly mounted on the top of the support column 1405, the switch 1407 is fixedly mounted on the outside of the control box 1406, and the control box 14 06 is provided with a display screen 1408 on the outside, a connecting pipe 1409 is fixedly installed on the outside of the control box 1406, a connecting hose 1410 is fixedly installed on the outside of the connecting pipe 1409, a welding head 1411 is fixedly installed on the end of the connecting hose 1410 away from the connecting pipe 1409, a wire groove 1412 is provided on the outside of the control box 1406, a handle 1413 is fixedly installed on the top of the control box 1406, and the support column 1405 is made of silicone material. The support column 1405 is provided with four identical ones. By setting up a welding assembly 14, the staff can find the broken wire coil or the used wire coil in time when seeing the alarm of the device, and the broken wire coil can be spot welded to continue, or the next coil can be put up and manually spot welded to complete the connection. It is easy to use and operate, which is convenient for the staff to find and weld in time.

[0024] Further, the connecting pipes 1409 and the connecting hoses 1410 are provided with the same two, two connecting pipes 1409 and connecting hoses 1410 are one-to-one corresponding, through the cooperation between the connecting pipe 1409 and the connecting hose 1410, so that the connecting hose 1410 can move in any direction, expand the use range, improve the overall practicability.

[0025] Further, the connecting hose 1410 and the wire groove 1412 are simultaneously connected to the bottom of the welding head 1411, and the connecting hose 1410 is matched with the welding head 1411, through the cooperation between the connecting hose 1410 and the wire groove 1412, so that the welding head 1411 can normally work, ensure the use of the whole device, convenient and simple to use, high practicability.

[0026] Working principle: when in use, the staff fixes and installs the trigger rod 10 and the limiting rod 11 on the top of the operation table 1, at this time, the staff places the permalloy wire roll body 9 above the trigger rod 10 and the limiting rod 11, at the same time, the staff starts the electric box 12, so that the permalloy body 7 starts to rotate, at the same time, the staff starts the motor 1402, at this time, the device starts to normally operate, if the permalloy wire roll body 9 is disconnected, at this time, the permalloy wire roll body 9 touches the trigger rod 10 due to gravity, at this time, the device alarms, at this time, the staff rushes to the scene and opens the switch 1407, so that the welding head 1411 preheats through the connecting hose 1410 and the wire groove 1412, at the same time, the display screen 1408 displays, at this time, the staff connects the disconnected permalloy wire roll body 9 by using the preheated welding head 1411, if the permalloy wire roll body 9 is used up, the permalloy wire roll body 9 will also touch the trigger rod 10 due to gravity, at this time, the device alarms, at this time, the staff also rushes to the scene, at this time, the staff takes out the next permalloy body 7 and connects it through the welding head 1411, at this time, the whole connection work is completed, at this time, only the above process needs to be repeated, so that all the permalloy wire roll bodies 9 can be connected, which is simple and convenient to operate and convenient for the staff to use.

[0027] The above shows and describes the basic principle, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A permalloy wire coil break alarm triggering device, comprising an operating table (1), characterized in that: The top of the operating table (1) is provided with a placement groove (2), the top of the operating table (1) is fixedly installed with a T-shaped seat (3), the top of the T-shaped seat (3) is fixedly installed with a mounting plate (4), the outer side of the mounting plate (4) is fixedly installed with a fixed disc (5), the outer side of the fixed disc (5) is fixedly installed with a rotating roller (6), the outer side of the rotating roller (6) is rotatably installed with a Permalloy body (7), the end of the rotating roller (6) away from the fixed disc (5) is fixedly installed with a nut (8), the outer side of the Permalloy body (7) is provided with a Permalloy wire coil body (9), the top of the operating table (1) is fixedly installed with a trigger rod (10), the top of the operating table (1) is fixedly installed with a limit rod (11), the top of the operating table (1) is fixedly installed with an electric box (12), the outer side of the electric box (12) is provided with a vent hole (13), and the top of the operating table (1) is fixedly installed with a welding assembly (14).

2. The permalloy wire coil break alarm triggering device according to claim 1, characterized in that: The rotating roller (6) passes through the T-shaped seat (3) and extends to the outside of the T-shaped seat (3), and the rotating roller (6) is adapted to the nut (8).

3. The permalloy wire coil break alarm triggering device according to claim 1, characterized in that: The permalloy wire coil bodies (9) are provided in a plurality of the same types, and the plurality of permalloy wire coil bodies (9) are equidistantly distributed outside the permalloy body (7), and the permalloy body (7) corresponds to the permalloy wire coil bodies (9) one by one.

4. The permalloy wire break alarm triggering device according to claim 1, characterized in that: The trigger rod (10) is located below the Permalloy wire coil body (9), the limit rod (11) is located below the Permalloy wire coil body (9), and the Permalloy wire coil body (9) and the trigger rod (10) and the limit rod (11) do not contact each other.

5. The permalloy wire break alarm triggering device according to claim 1, characterized in that: The welding assembly (14) comprises a mounting base (1401), a motor (1402), a connecting column (1403), a connecting line (1404), a support column (1405), a control box (1406), a switch (1407), a display screen (1408), a connecting pipe (1409), a connecting hose (1410), a welding head (1411), a wire trough (1412) and a handle (1413). The mounting base (1401) is fixedly mounted on the top of the operating table (1), the motor (1402) is fixedly mounted on the top of the mounting base (1401), the connecting column (1403) is fixedly mounted on the top of the operating table (1), the connecting line (1404) is fixedly mounted on the top of the connecting column (1403), and the support column (1405) is fixedly mounted on the top of the operating table (1). A control box (1406) is fixedly installed on the top of the support column (1405), a switch (1407) is fixedly installed on the outside of the control box (1406), a display screen (1408) is provided on the outside of the control box (1406), a connecting pipe (1409) is fixedly installed on the outside of the connecting pipe (1409), a connecting hose (1410) is fixedly installed on the outside of the connecting pipe (1409), a welding head (1411) is fixedly installed on the end of the connecting hose (1410) away from the connecting pipe (1409), a wire groove (1412) is provided on the outside of the control box (1406), a handle (1413) is fixedly installed on the top of the control box (1406), the support column (1405) is made of silicone, and the support column (1405) is provided with four identical ones.

6. The permalloy wire break alarm triggering device according to claim 5, characterized in that: Two identical connecting pipes (1409) and connecting hoses (1410) are provided, and the two connecting pipes (1409) and connecting hoses (1410) correspond to each other one by one.

7. The permalloy wire break alarm triggering device according to claim 5, characterized in that: The connecting hose (1410) and the wire trough (1412) are simultaneously connected to the bottom of the welding head (1411), and the connecting hose (1410) is adapted to the welding head (1411).

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