Rope belt shaping device

By designing a rope shaping device and utilizing the combination of a rope fixing unit and a liftable heating template unit, the problems of low rope surface shaping efficiency and burn risks in the existing technology are solved, and the effect of simultaneous deburring of multiple ropes and improving work efficiency is achieved.

CN223445730UActive Publication Date: 2025-10-17FOSHAN SHENGBO ROPE ACCESSORIES CO LTD
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Patent Information

Application Number
CN202423032984.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-17
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

The existing round rope surface shaping process is inefficient and easily burns workers. The existing technology requires manual operation of each rope for thermal shaping.

Method used

A rope shaping device is designed, which includes a rope fixing unit and a liftable heating template unit. Multiple ropes are fixed by the rope fixing unit, and the heating template unit is used to perform thermal shaping simultaneously. The arc groove and the metal rope upper mold base are combined to improve the fixing stability and heat transfer efficiency.

Benefits of technology

It enables multiple ropes to be deburred simultaneously, improving work efficiency, reducing the risk of burns to workers, and ensuring the consistency of the effects of each batch of ropes.

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Abstract

The utility model relates to the technical field of rope belt production equipment, in particular to a rope belt shaping device which comprises a base, a rope belt fixing unit used for fixing a rope belt is installed on the base, the rope belt fixing unit can move in the length direction of the rope belt, and a heating template unit is arranged above the rope belt fixing unit in a liftable mode. According to the rope belt shaping device, after a plurality of rope belts are fixed to the rope belt fixing unit, the rope belts are pressed to the rope belt fixing unit through the heating template unit, the heating template unit makes contact with the rope belts, then the rope belt fixing unit is pushed to enable the rope belts to synchronously complete thermoplastic shaping, and the surface deburring operation of the rope belts is completed at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of rope production equipment, specifically speaking, it is a kind of equipment for shaping circular rope, especially a kind of rope shaping device. BACKGROUND

[0002] Circular rope is commonly used in label binding, shoelace and the like, and after the completion of the weaving, the whole circular rope needs to be dehaired, that is, the burrs on the surface of the rope are removed, so that the surface of the circular rope is more smooth, and the appearance of the product is more standard.

[0003] However, in the surface shaping process of the existing circular rope, the burrs on the surface of the rope are removed by manually pulling each rope into the hot template for hot shaping operation, but in this operation process, since each rope is only operated individually, the working efficiency is relatively low, and the operator is easily scalded by the hot plate. UTILITY MODEL CONTENT

[0004] In order to overcome the defects in the prior art, the utility model provides a rope shaping device to solve the problems in the prior art.

[0005] The technical scheme adopted by the utility model to solve its technical problems is: a rope shaping device, comprising a base, a rope fixing unit for fixing the rope is installed on the base, the rope fixing unit can move along the length direction of the rope, a heating template unit is movably arranged above the rope fixing unit. This technical scheme can fix multiple ropes behind the rope fixing unit, press the heating template unit to the rope fixing unit through the heating template unit, make the heating template unit contact with the rope, and then push the rope fixing unit to make multiple ropes complete hot shaping synchronously, so that multiple ropes complete surface deburring operation at the same time.

[0006] Further, the heating template unit comprises a top plate located above the base, the base and the top plate are connected by a guide rod, a sliding plate is slidably installed on the guide rod, and a heating template is installed at the lower end of the sliding plate.

[0007] After adopting the above further structure, the sliding plate can drive the heating template to ascend and descend on the guide rod, so as to press the heating template to the rope fixing unit for hot shaping, and after completing the operation, it can ascend to prevent scalding when taking the material.

[0008] Further, a push cylinder is installed at the upper end of the top plate, and the cylinder shaft of the push cylinder is connected with the upper end of the sliding plate.

[0009] Adopt the above further structure, the slide plate can be driven by pushing the cylinder, improve work efficiency, and the lifting stroke is consistent each time, to ensure that each batch of thermoplastic shape of the rope belt effect is the same.

[0010] Further, the heating template includes a heating plate, a plurality of metal rope belt upper dies are installed on one side of the heating plate close to the rope belt fixing unit, and a plurality of rope cavities corresponding to the rope belt are arranged in the plurality of metal rope belt upper dies.

[0011] After adopting the above further structure, the heat of the heating plate is transferred to the metal rope belt upper die, and after the heating plate is lowered, the heated rope cavity can be sleeved on the surface of the rope belt, so as to pull the rope belt fixing unit, so that the rope belt is heated to deburr in the rope cavity.

[0012] Further, the rope belt fixing unit includes a rope belt moving plate, a plurality of arc-shaped grooves corresponding to the metal rope belt upper die are formed on one side of the rope belt moving plate close to the heating plate, and the rope belt is fixed in the arc-shaped groove.

[0013] After adopting the above further structure, the arc-shaped groove is matched with the surface of the rope belt, so that the rope belt can be stably fixed in the arc-shaped groove, and compared with the square groove, the area of the surface of the rope belt in contact with the arc-shaped groove is smaller, so that the area of the surface of the rope belt in contact with the inner wall of the rope cavity is increased, and the deburring effect is better.

[0014] Further, a glue layer is arranged in the arc-shaped groove.

[0015] After adopting the above further structure, the rope belt can be conveniently fixed in the arc-shaped groove.

[0016] Further, the other side of the rope belt moving plate is provided with a sliding block at both ends, the sliding block is slidingly installed on a linear guide rail, and the linear guide rail is fixedly installed on the base.

[0017] After adopting the above further structure, a plurality of rope belts can pass through the corresponding rope cavities by pushing the rope belt moving plate, so that the plurality of rope belts can be deburred and shaped at the same time.

[0018] Further, a handle is installed at the front end of the rope belt moving plate, and the sliding block is fixed to the rope belt moving plate close to the handle.

[0019] After adopting the above further structure, the rope belt moving plate can be pushed by the handle, so that the scalding phenomenon can be further reduced

[0020] The beneficial effects of the utility model are that a plurality of rope belts can be thermally plastic at a time, the surfaces of the plurality of rope belts can be rapidly deburred, the surface of the rope belt is smoother, the whole work efficiency is high, and the phenomenon of workers being scalded can be reduced. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is one of the three-dimensional structure schematic view of the rope shaping device of the embodiment.

[0022] Figure 2 It is the second three-dimensional structure schematic view of the rope shaping device of the embodiment.

[0023] Figure 3 It is the three-dimensional structure schematic view of the heating template of the embodiment.

[0024] Figure 4 It is the three-dimensional structure schematic view of the rope moving plate of the embodiment.

[0025] Figure 5 It is the connection structure schematic view of the rope moving plate and the heating plate.

[0026] In the figure: base 1, top plate 2, guide rod 3, sliding plate 4, heating template 5, push cylinder 6, rope moving plate 7, handle 8, linear guide rail 9, sliding block 10, heating plate 11, metal rope upper die base 12, arc-shaped groove 13, rope 14. DETAILED DESCRIPTION

[0027] The specific embodiments of the utility model will be further described below in combination with the drawings. It should be noted that the description of these embodiments is used to help understand the utility model, but does not constitute a limitation on the utility model. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other.

[0028] In combination Figures 1 to 5 The rope shaping device shown in the figure comprises a base 1, the base 1 is provided with a rope fixing unit for fixing the rope 14, the rope fixing unit can move along the length direction of the rope 14, and a heating template unit is arranged above the rope fixing unit and can be lifted. The technical scheme can fix multiple ropes 14 behind the rope fixing unit, press the heating template unit to the rope fixing unit, make the heating template unit contact the rope 14, and then push the rope fixing unit to make multiple ropes 14 complete hot shaping synchronously, so that multiple ropes 14 complete surface deburring operation at the same time.

[0029] The embodiment can heat multiple ropes 14 at a time, deburr the surface of multiple ropes 14 quickly, make the surface of the rope 14 more round, the whole working efficiency is high, and the phenomenon of workers being scalded can be reduced.

[0030] The heating template unit of the embodiment comprises a top plate 2 above a base 1, the base 1 and the top plate 2 are connected through a guide rod 3, a sliding plate 4 is slidingly installed on the guide rod 3, and a heating template 5 is installed at the lower end of the sliding plate 4. The sliding plate 4 can drive the heating template 5 to ascend and descend on the guide rod 3, so as to press the heating template 5 to the rope fixing unit for heat shaping, and after the operation is completed, the heating template 5 can be lifted to prevent scalding when taking the material.

[0031] It is worth noting that, in order to improve the degree of automation, in some embodiments, a push cylinder 6 is installed at the upper end of the top plate 2, and the cylinder shaft of the push cylinder 6 is connected with the upper end of the sliding plate 4. The sliding plate 4 can be driven by the push cylinder 6 to improve work efficiency, and the lifting stroke is consistent each time to ensure that the effect of heat shaping of each batch of rope 14 is the same.

[0032] Referring to Figure 3 , the heating template 5 of the embodiment comprises a heating plate 11, a plurality of metal rope upper molds 12 are installed on the side of the heating plate 11 close to the rope fixing unit, and the metal rope upper molds 12 have rope cavities 15 corresponding to the rope 14. The heat of the heating plate 11 is transferred to the metal rope upper mold 12, and after the heating plate 11 is lowered, the heated rope cavity 15 can be sleeved on the surface of the rope 14 to pull the rope fixing unit and heat the rope 14 in the rope cavity 15 to deburr.

[0033] Referring to Figure 4 , the rope fixing unit of the embodiment comprises a rope moving plate 7, a plurality of arc-shaped grooves 13 corresponding to the metal rope upper molds 12 are formed on the side of the rope moving plate 7 close to the heating plate 11, and the rope 14 is fixed in the arc-shaped grooves 13. The arc-shaped groove 13 matches the surface of the rope 14, so that the rope 14 can be more stably fixed in the arc-shaped groove 13, and compared with a square groove, the area of the surface of the rope 14 in contact with the arc-shaped groove 13 is smaller, so that the area of the surface of the rope 14 in contact with the inner wall of the rope cavity 15 is increased, and the deburring effect is better.

[0034] It is worth noting that, the arc-shaped groove 13 is provided with a glue layer. The arc-shaped groove 13 can conveniently fix the rope 14; the other side of the rope moving plate 7 is provided with sliding blocks 10, the sliding blocks 10 are slidingly installed on linear guides 9, and the linear guides 9 are fixedly installed on the base 1; by pushing the rope moving plate 7, a plurality of ropes 14 can pass through corresponding rope cavities 15, so that a plurality of ropes 14 can be deburred and shaped at the same time.

[0035] It is worth mentioning that the front end of the rope belt moving plate 7 is provided with a handle 8, and the sliding block 10 is fixed on the rope belt moving plate 7 close to the handle 8, and the rope belt moving plate 7 can be further pushed by the handle 8 to reduce the situation of being scalded, and the sliding block 10 is not located at the middle position of the rope belt moving plate 7, and when the rope belt moving plate 7 is pushed to the front end, the position of the metal rope belt upper die seat 12 is located above the rear end of the rope belt moving plate 7, so that when the rope belt moving plate 7 is pushed, the whole length of the rope belt 14 can be in contact with the metal rope belt upper die seat 12.

[0036] The embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited to the described embodiments. For those skilled in the art, various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and still fall within the protection scope of the present application.

Claims

1. A rope shaping device, comprising a base (1), characterized in that: A rope fixing unit for fixing the rope (14) is installed on the base (1); the rope fixing unit is movable along the length direction of the rope (14); and a heating template unit is provided above the rope fixing unit in a manner that can be raised and lowered.

2. A rope shaping device according to claim 1, characterized in that: The heating template unit comprises a top plate (2) located above a base (1); the base (1) and the top plate (2) are connected via a guide rod (3); a slide plate (4) is slidably mounted on the guide rod (3); and a heating template (5) is mounted on the lower end of the slide plate (4).

3. A rope shaping device according to claim 2, characterized in that: A pushing cylinder (6) is installed at the upper end of the top plate (2), and the cylinder shaft of the pushing cylinder (6) is connected to the upper end of the slide plate (4).

4. The rope shaping device according to claim 2, characterized in that: The heating template (5) comprises a heating plate (11), and a plurality of metal rope upper die seats (12) are installed on one side of the heating plate (11) close to the rope fixing unit. The plurality of metal rope upper die seats (12) each have a rope cavity (15) corresponding to the rope (14).

5. A rope shaping device according to claim 1 or 4, characterized in that: The rope fixing unit comprises a rope moving plate (7), and a plurality of arcuate grooves (13) corresponding to the metal rope upper die base (12) are provided on a side of the rope moving plate (7) close to the heating plate (11), and the rope (14) is fixed in the arcuate grooves (13).

6. The rope shaping device according to claim 5, characterized in that: An adhesive layer is provided in the arc-shaped groove (13).

7. The rope shaping device according to claim 5, characterized in that: Slide blocks (10) are installed at both ends of the other side of the rope moving plate (7), and the slide blocks (10) are slidably installed on linear guide rails (9), and the linear guide rails (9) are fixedly installed on the base (1).

8. The rope shaping device according to claim 7, characterized in that: A handlebar (8) is installed at the front end of the rope moving plate (7), and the slider (10) is fixed on the rope moving plate (7) on a side close to the handlebar (8).