Dye vat

Abstract

The utility model relates to the technical field of textile printing and dyeing, in particular to a dye vat which comprises a dye vat body, a sealing door is hinged to the discharging end of the dye vat body, a conveying groove is formed in the bottom of the sealing door, a processing assembly is arranged on one side of the dye vat body, and the feeding end of the processing assembly is communicated with the conveying groove. An extrusion mechanism used for removing redundant dye in cloth is arranged in the processing assembly, a water collecting assembly is further arranged at the bottom of the processing assembly, and the processing assembly is communicated with the water collecting assembly through a discharging pipe. According to the device, through the arranged extrusion mechanism, when the device is used, cloth passes through the two extrusion rollers which rotate synchronously, uniform extrusion of the cloth is achieved, redundant dye in the cloth is effectively removed, and the step is beneficial for reducing waste of the dye; and the problem of non-uniform color or dye residue in the subsequent drying process of the cloth can be avoided.

Description

TECHNICAL FIELD

[0001] The utility model relates to textile printing and dyeing technical field, concretely is dye vat. BACKGROUND

[0002] Dye vat, as a kind of equipment widely used in textile industry, it is mainly used for the dyeing treatment of cloth, it is by being immersed into dye solution in dye vat Textile, make color uniform distribution, to achieve dyeing effect;

[0003] After traditional dye vat dyes, there are often a large number of excess dyes in cloth, these dyes not only cause the waste of resources, but also may cause cloth color uneven or dye residue in subsequent drying process, affect the overall quality of cloth. INVENTION CONTENTS

[0004] The utility model discloses dye vat to solve the problem raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] Dye vat, including dye vat main part, the discharge end of dye vat main part is hinged with closed door, the bottom of closed door is installed with conveying groove, one side of dye vat main part is provided with processing assembly, and the feed inlet of processing assembly is communicated with conveying groove, the processing assembly is provided with the extrusion mechanism for removing excess dye in cloth, the bottom of processing assembly is also provided with water collecting assembly, and processing assembly is communicated with water collecting assembly through discharge pipe;

[0007] The side, away from dye vat main part, of processing assembly is also provided with the material receiving box for receiving cloth.

[0008] Preferably, a plurality of drainage holes are arranged in the inner wall of the conveying groove, and a water collecting pipe is arranged at the bottom of the conveying groove and communicated with the plurality of drainage holes.

[0009] The other end of the water collecting pipe is communicated with the water collecting assembly.

[0010] Preferably, the processing assembly comprises a processing box, an inlet is arranged on the side of the processing box close to the conveying groove, the inlet is fixed with the conveying groove, an outlet is arranged on the side of the processing box away from the inlet, two guide rollers are rotatably connected in the processing box, one of the guide rollers is arranged on the side close to the inlet, the other guide roller is arranged on the side close to the outlet, and the extrusion mechanism is arranged between the two guide rollers.

[0011] A water collecting groove is further arranged in the processing box and communicated with the water collecting assembly through the discharge pipe.

[0012] Preferably: the extrusion mechanism comprises two extrusion rollers, both of which are rotationally connected in the treatment box, one end of both of the extrusion rollers is provided with a synchronous gear, and the two synchronous gears are meshed with each other, and a driving motor is further installed in the inner wall of the treatment box, and the output end of the driving motor is fixed with one of the synchronous gears.

[0013] Preferably: the inside of the treatment box is further provided with a steam box, a plurality of conveying pipes are communicated at the bottom of the steam box, a gas injection box is arranged at the bottom of the conveying pipe, the gas injection box is fixedly connected to the inside of the treatment box, and a plurality of gas injection ports are formed on the side of the gas injection box away from the conveying pipe.

[0014] Preferably: the water collecting assembly comprises a water collecting tank, a water inlet is formed at the top of the water collecting tank, the water inlet is communicated with the discharge pipe at the bottom of the treatment box, a first filter plate and a second filter plate are slidably connected in the water collecting tank, and two supporting plates for supporting the first filter plate and the second filter plate are further installed in the water collecting tank.

[0015] Compared with the prior art, the utility model has the advantages that:

[0016] 1、The utility model discloses a dyeing and drying device, which comprises a treatment box, an extrusion mechanism is arranged in the treatment box, and a dyeing and drying device is arranged on the treatment box.

[0017] 2、The utility model discloses a dyeing and drying device, which comprises a treatment box, an extrusion mechanism is arranged in the treatment box, and a dyeing and drying device is arranged on the treatment box. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the first perspective schematic drawing of the utility model;

[0019] Figure 2 It is the structure schematic drawing on the dyeing vat main part in the utility model;

[0020] Figure 3It is the internal structure schematic view of the water collecting tank in the utility model;

[0021] Figure 4 It is the internal structure schematic view of the processing tank in the utility model;

[0022] Figure 5 It is the structure schematic view of the extruding mechanism in the utility model.

[0023] In the drawing: 1, dye vat main body;11, closing door;12, conveying groove;13, drain hole;14, water collecting pipe;2, processing assembly;21, processing tank;22, feeding port;23, discharging port;24, guide roller;25, extruding roller;26, water collecting groove;27, steam tank;28, conveying pipe;29, air injection tank;3, water collecting assembly;31, water collecting tank;32, water inlet;33, first filter plate;34, second filter plate;35, support plate;4, material collecting tank. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] Embodiment one, please refer to Figures 1-5 , dye vat, including dye vat main body 1, the discharging end of dye vat main body 1 is hinged with closing door 11, the bottom of closing door 11 is installed with conveying groove 12, one side of dye vat main body 1 is provided with processing assembly 2, and the feeding end of processing assembly 2 is communicated with conveying groove 12, and extruding mechanism for removing excess dye in cloth is arranged in processing assembly 2, and water collecting assembly 3 is further arranged at the bottom of processing assembly 2, and processing assembly 2 is communicated with water collecting assembly 3 through discharge pipe, and the side of processing assembly 2 away from dye vat main body 1 is further provided with material collecting tank 4 for receiving cloth, a plurality of uniformly distributed drain holes 13 are formed in the inner wall of conveying groove 12, water collecting pipe 14 is arranged at the bottom of conveying groove 12, one end of water collecting pipe 14 is communicated with a plurality of drain holes 13, and the other end of water collecting pipe 14 is communicated with water collecting assembly 3, and water collecting assembly 3 includes water collecting tank 31, water inlet 32 is formed at the top of water collecting tank 31, water inlet 32 is communicated with the discharge pipe at the bottom of processing tank 21, first filter plate 33 and second filter plate 34 are slidably connected in water collecting tank 31, and two support plates 35 for supporting first filter plate 33 and second filter plate 34 are further installed in water collecting tank 31;

[0026] In use, when the cloth dyeing in the dye vat body 1 is completed, the closing door 11 is opened, one end of the cloth is pulled out through the closing door 11, and the cloth is made to enter the processing assembly 2 through the conveying groove 12, under the action of the extrusion mechanism in the processing assembly 2, the excess dye in the cloth is extruded out;

[0027] When the cloth passes through the conveying groove 12, the excess dye in the cloth falls in the conveying groove 12 and is concentrated and discharged into the water collecting tank 31 through the water collecting pipe 14 under the action of the drain hole 13, is uniformly treated, and the dye extruded out through the processing assembly 2 is discharged into the water collecting tank 31 through the discharge pipe at the bottom of the processing assembly 2;

[0028] When the excess dye enters the water collecting tank 31, it first falls on the first filter plate 33 and is preliminarily filtered through the first filter plate 33, the filtered dye flows downward through the second filter plate 34 for further filtering, the impurities in the dye are filtered out, and the filtered dye is concentrated at the bottom of the water collecting tank 31 and can be used in the dye vat body 1 again;

[0029] Through the first filter plate 33 and the second filter plate 34, the extruded dye can be filtered and reused, the waste of the dye is reduced, and when the first filter plate 33 and the second filter plate 34 accumulate a certain amount of impurities, the first filter plate 33 and the second filter plate 34 can be taken out from the water collecting tank 31 in a pulling manner for cleaning or replacement, so as to ensure the filtering effect.

[0030] Embodiment two, please refer to Figures 1-5 The processing assembly 2 comprises a processing tank 21, the processing tank 21 is provided with an inlet 22 on one side close to the conveying groove 12, the inlet 22 is fixed with the conveying groove 12, the processing tank 21 is provided with an outlet 23 on the side away from the inlet 22, two guide rollers 24 are rotationally connected in the processing tank 21, one of the guide rollers 24 is arranged on the side close to the inlet 22, and the other guide roller 24 is arranged on the side close to the outlet 23, the extrusion mechanism is arranged between the two guide rollers 24, a water collecting groove 26 is further installed in the processing tank 21, the bottom of the water collecting groove 26 is connected with the water collecting assembly 3 through a discharge pipe, the extrusion mechanism comprises two extrusion rollers 25, the two extrusion rollers 25 are rotationally connected in the processing tank 21, one end of each of the two extrusion rollers 25 is provided with a synchronous gear, the two synchronous gears are meshed with each other, a driving motor is further installed in the inner wall of the processing tank 21, and the output end of the driving motor is fixed with one of the synchronous gears, a steam tank 27 is further installed in the processing tank 21, a plurality of conveying pipes 28 are communicated at the bottom of the steam tank 27, a jet box 29 is arranged at the bottom of the conveying pipe 28, the jet box 29 is fixedly connected to the inside of the processing tank 21, and a plurality of jet ports are formed on the side of the jet box 29 away from the conveying pipe 28;

[0031] When the cloth is processed, firstly, the cloth enters the processing box 21 through the conveying groove 12 and the feeding port 22, and is supported by the guide roller 24 to enter between the two extrusion rollers 25. The driving motor is started to drive one of the synchronous gears to rotate, and the two extrusion rollers 25 are driven to rotate simultaneously through the meshing of the two synchronous gears. The cloth is extruded by the rotation of the two extrusion rollers 25 to extrude the excess dye in the cloth, and the cloth is conveyed forward by the rotation of the two extrusion rollers 25.

[0032] The dye extruded by the extrusion roller 25 falls on the water collecting groove 26, which is collected by the water collecting groove 26 and falls in the water collecting tank 31 through the discharge pipe for further processing.

[0033] When the cloth is extruded by the two extrusion rollers 25, it continues to move along the direction of the discharge port 23. At this time, the steam in the steam tank 27 passes through the conveying pipe 28 into the air jet tank 29, and is sprayed on the surface of the cloth through the air jet port on the air jet tank 29 to preliminarily dry the cloth. The dried cloth falls in the collecting tank 4 through the discharge port 23 for unified collection.

[0034] Working principle: when the cloth in the dye vat main body 1 is dyed, the closing door 11 is opened, one end of the cloth is pulled out through the closing door 11, and the cloth enters the processing assembly 2 through the conveying groove 12 and is supported by the guide roller 24 to enter between the two extrusion rollers 25. The driving motor is started to drive one of the synchronous gears to rotate, and the two extrusion rollers 25 are driven to rotate simultaneously through the meshing of the two synchronous gears. The cloth is extruded by the rotation of the two extrusion rollers 25 to extrude the excess dye in the cloth, and the cloth is conveyed forward by the rotation of the two extrusion rollers 25.

[0035] When the cloth is extruded by the two extrusion rollers 25, it continues to move along the direction of the discharge port 23. At this time, the steam in the steam tank 27 passes through the conveying pipe 28 into the air jet tank 29, and is sprayed on the surface of the cloth through the air jet port on the air jet tank 29 to preliminarily dry the cloth. The dried cloth falls in the collecting tank 4 through the discharge port 23 for unified collection.

[0036] The dye extruded by the extrusion roller 25 falls on the water collecting groove 26, which is collected by the water collecting groove 26 and falls in the water collecting tank 31 through the discharge pipe for further processing. At the same time, when the cloth passes through the conveying groove 12, the excess dye in the cloth falls in the conveying groove 12 and is concentrated and discharged to the water collecting tank 31 through the water collecting pipe 14 under the action of the drain hole 13.

[0037] When the excess dye enters the collecting tank 31 through the collecting pipe 14 and the discharge pipe on the processing tank 21, it first falls on the first filter plate 33 and is preliminarily filtered by the first filter plate 33, and then flows downward through the second filter plate 34 for further filtering, so that impurities in the dye are filtered out, and the filtered dye is collected at the bottom of the collecting tank 31 and can be used in the dye vat body 1 again.

[0038] It should be noted that each device in the present application is a common market device, which can be selected according to the needs during specific use, and the circuit connection relationship of each device is a simple series and parallel connection circuit, and there is no innovation point in the circuit connection part, which can be easily realized by the person skilled in the art, belongs to the prior art, and will not be described in detail.

[0039] Although the embodiments of the present application have been shown and described, it can be understood by those of ordinary skill in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A dye vat, comprising a dye vat body (1), characterized in that: The discharge end of the dye vat body (1) is hingedly connected to a closed door (11), and a conveying trough (12) is installed at the bottom of the closed door (11). A processing component (2) is provided on one side of the dye vat body (1), and the feed end of the processing component (2) is connected to the conveying trough (12). The processing component (2) is provided with an extrusion mechanism for removing excess dye from the cloth. A water collection component (3) is also provided at the bottom of the processing component (2), and the processing component (2) is connected to the water collection component (3) through a discharge pipe. A material receiving box (4) for receiving fabrics is also provided on the side of the processing component (2) away from the dye vat body (1).

2. The dye vat according to claim 1, characterized in that: A plurality of evenly distributed drainage holes (13) are provided in the inner wall of the conveying trough (12), a water collecting pipe (14) is provided at the bottom of the conveying trough (12), and one end of the water collecting pipe (14) is connected to the plurality of drainage holes (13); The other end of the water collecting pipe (14) is connected to the water collecting assembly (3).

3. The dye vat according to claim 1, characterized in that: The processing assembly (2) includes a processing box (21), a feeding port (22) is provided on a side of the processing box (21) close to the conveying trough (12), the feeding port (22) is fixed to the conveying trough (12), a discharging port (23) is provided on a side of the processing box (21) away from the feeding port (22), two guide rollers (24) are rotatably connected in the processing box (21), one of the guide rollers (24) is provided on a side close to the feeding port (22), and the other guide roller (24) is provided on a side close to the discharging port (23), and the extrusion mechanism is provided between the two guide rollers (24); A water collecting tank (26) is also installed inside the processing box (21), and the bottom of the water collecting tank (26) is connected to the water collecting assembly (3) through a discharge pipe.

4. The dyeing vat according to claim 3, characterized in that: The extrusion mechanism includes two extrusion rollers (25), both of which are rotatably connected to the processing box (21), and one end of each of the two extrusion rollers (25) is equipped with a synchronous gear, and the two synchronous gears are meshed with each other. A driving motor is also installed in the inner wall of the processing box (21), and the output end of the driving motor is fixed to one of the synchronous gears.

5. The dyeing vat according to claim 3, characterized in that: A steam box (27) is further installed inside the processing box (21), and the bottom of the steam box (27) is connected to a plurality of delivery pipes (28). A jet box (29) is provided at the bottom of the delivery pipes (28). The jet box (29) is fixedly connected to the inside of the processing box (21), and a plurality of jet ports are provided on a side of the jet box (29) away from the delivery pipes (28).

6. The dye vat according to claim 3, characterized in that: The water collecting assembly (3) comprises a water collecting box (31), a water inlet (32) is provided at the top of the water collecting box (31), the water inlet (32) is connected to the discharge pipe at the bottom of the processing box (21), a first filter plate (33) and a second filter plate (34) are slidably connected in the water collecting box (31), and two support plates (35) for supporting the first filter plate (33) and the second filter plate (34) are also installed in the water collecting box (31).

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