Stranding device for steel strand machining

Abstract

The utility model discloses a stranding device for steel strand processing, which comprises a pay-off reel, a twisting device, a pressing device, a take-up device and a console, the pay-off reel, the twisting device, the pressing device and the take-up device are arranged in sequence, and mechanical production is realized through cooperative use of the pay-off reel, the twisting device, the pressing device, the take-up device and the console. And the labor cost is reduced, so that the problems of harming human health and seriously threatening the life of workers are greatly reduced. And the cylindrical roller is movably arranged under the through hole of the pay-off reel, so that direct friction between the single-strand steel strand and the pay-off reel can be reduced, and the possibility of breakage of the steel strand is further reduced. The optical grating arranged on the inner wall of the oil box can effectively detect the state of the steel strand in the oil box at present, if the steel strand is straightened, the optical grating can monitor the straightened steel strand, and then a control console is informed to adjust the straightened steel strand so as to enable the steel strand to be immersed in lubricating oil again, so that the operation requirements of enterprises are met.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel strand production technical field, especially a kind of stranding device for steel strand processing. BACKGROUND

[0002] Steel strand is the steel product by multiple steel wires, and carbon steel surface can increase zinc layer, zinc-aluminum alloy layer, aluminum coating, copper plating layer, epoxy resin coating according to needs.

[0003] The existing stranding machine cannot be moved when using, and people need to pull straight each strand of steel wire, and the fixation of steel wire is not firm, often appears steel wire drop during production, affects production, and often appears steel wire broken in the middle during steel strand manufacturing, easy to hurt operator, brings loss to people, harms human health, and seriously threatens the life of worker.

[0004] And in the utility model patent with application No.202022022626.6, the first motor is reversed to drive the turntable to move the steel strand, so as to straighten the steel strand, and then the two second motors are reversed to twist the steel strand into strands, which solves the problem that the existing stranding machine cannot be moved when using, and people need to pull straight each strand of steel wire, and the fixation of steel wire is not firm, often appears steel wire drop during production, affects production, and often appears steel wire broken in the middle during steel strand manufacturing, easy to hurt operator, brings loss to people, harms human health, and seriously threatens the life of worker. But its essence is to set workbench, which limits its only to small-scale production, and is out of touch with actual industrial production effect. UTILITY MODEL CONTENT

[0005] The utility model aims to provide a kind of stranding device for steel strand processing, to solve the problem that the above-mentioned is limited to small-scale production, and is out of touch with actual industrial production effect.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stranding device for processing steel strands, comprising a wire-twisting disc, a wire-twisting device, a wire-pressing device, a wire-receiving device and a control console, wherein the wire-twisting disc, the wire-twisting device, the wire-pressing device and the wire-receiving device are arranged in sequence; the wire-twisting disc is disc-shaped, and a through hole is provided on the wire-twisting disc; the wire-twisting device comprises a wire-twisting disc and a rotating motor, the wire-twisting disc is provided with a wire-twisting through hole, an external gear is provided on the outside of the wire-twisting disc, the rotating motor is arranged at the bottom of the wire-twisting disc, and the driving shaft of the rotating motor is arranged on the driving shaft of the rotating motor A rotating gear is provided, and the rotating gear matches the external gear; the wire pressing device includes a wire pressing box A, an oil box and a wire pressing box B, and the wire pressing box A and the wire pressing box B are respectively arranged at both ends of the oil box, and the central through holes of the wire pressing box A, the oil box and the wire pressing box B are on the same horizontal line; the wire taking-up device includes a wire taking-up spool, a coupling, a winch and a bracket, and the wire taking-up spool is added to the top of the bracket, and the wire taking-up spool is connected to the winch through a coupling; the console is electrically connected to the rotating motor, the coupling and the winch respectively.

[0007] Preferably, the through hole on the pay-off drum is a semi-arc structure, and a cylindrical roller is movably arranged directly below the through hole.

[0008] Preferably, multiple groups of mechanical telescopic devices corresponding to upper and lower positions are fixedly provided in the wire box A, and a space smaller than the diameter of the steel strand by 0.1 to 0.5 cm is left in the middle of each group of the mechanical telescopic devices.

[0009] Preferably, lubricating oil is stored inside the oil box, a grating is provided on the inner wall of the oil box, the height of the lubricating oil is lower than the height of the central through hole of the oil box, the height of the grating is consistent with the height of the central through hole of the oil box, and the grating is electrically connected to the console.

[0010] Preferably, multiple sets of electronic telescopic devices corresponding to upper and lower positions are fixedly arranged in the wire box B, and a space of 0.1 to 0.5 cm smaller than the diameter of the steel strand is left in the middle of each set of electronic telescopic devices. The electronic telescopic devices are all electrically connected to the console.

[0011] Preferably, the wire take-up device is further provided with a mole counter, the mole counter is provided on the coupling, and the mole counter is electrically connected to the console.

[0012] The technical effects and advantages of this utility model are:

[0013] 1. The utility model realizes mechanical production through the coordinated use of the pay-off drum, the twisting device, the pressing device, the take-up device and the control console, which reduces the labor cost and thus greatly reduces the problem of harming human health and causing serious threats to workers' lives.

[0014] 2、The utility model discloses a through -hole of the wire -drum is movably provided with the cylindrical roller directly below, can reduce the direct friction of single steel strand in the wire -drum, further reduce the possibility of steel strand fracture.

[0015] 3、The utility model discloses a grating is arranged on the inner wall of the oil box, which can effectively detect the state of the steel strand in the oil box. If the steel strand is straightened, it will be monitored by the grating, and then the control console is notified to adjust and immerse the steel strand in the lubricating oil again to meet the operation requirements of the enterprise.

[0016] 4、The utility model discloses a plurality of electronic telescopic devices are fixedly arranged in the pressing wire box B in correspondence with the upper and lower positions, which can be directly controlled by the control console to adjust the tension of the steel strand and immerse it in the lubricating oil.

[0017] 5、The utility model discloses a Moore counter, which can directly count the number of rotations of the take-up spool. When the preset value is reached, the equipment can be directly controlled to stop, increasing the accuracy of product packaging and reducing the error caused by manual verification. DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the utility model, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0019] Figure 1 It is a structural schematic diagram of the twisting device for steel strand processing.

[0020] Figure 2 It is a structural schematic diagram of the wire -drum.

[0021] Figure 3 It is a structural schematic diagram of the twisting disc.

[0022] Figure 4 It is a structural schematic diagram of the pressing wire box A.

[0023] Figure 5 It is a sectional structural schematic diagram of the oil box.

[0024] Figure 6 It is a structural schematic diagram of the pressing wire box B.

[0025] In the figure: 1, pay-off reel; 2, twisting device; 3, pressing device; 4, take-up device; 5, control console; 6, through hole; 7, twisting reel; 8, rotating motor; 9, twisting through hole; 10, outer gear; 11, rotating gear; 12, pressing box A; 13, oil box; 14, pressing box B; 15, take-up spool; 16, shaft coupling; 17, winch; 18, support; 19, roller; 20, mechanical telescoping device; 21, lubricating oil; 22, grating; 23, electronic telescoping device; 24, Moore counter. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the claimed utility model, but only represents selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the utility model protection.

[0027] The utility model provides a kind of twisting device for steel strand processing as Figures 1-6 It is shown in the figure, and it includes pay-off reel 1, twisting device 2, pressing device 3, take-up device 4 and control console 5, the pay-off reel 1, twisting device 2, pressing device 3 and take-up device 4 are sequentially arranged. By the cooperation of pay-off reel 1, twisting device 2, pressing device 3, take-up device 4 and control console 5, mechanical production is realized, and the labor cost is reduced, thereby greatly reducing the problem of harm to human health and serious threat to the life of workers.

[0028] The pay-off reel 1 is disc-shaped, and through hole 6 is provided on the pay-off reel 1. Twisting device 2 includes twisting reel 7 and rotating motor 8, as shown in the figure, twisting through hole 9 is provided on the twisting reel 7, outer gear 10 is provided on the outer side of the twisting reel 7, the rotating motor 8 is arranged at the bottom of the twisting reel 7, rotating gear 11 is arranged on the driving shaft of the rotating motor 8, and the rotating gear 11 is matched with the outer gear 10. Figure 3

[0029] Pressing device 3 includes pressing box A 12, oil box 13 and pressing box B 14, the pressing box A 12 and the pressing box B 14 are respectively arranged at both ends of the oil box 13, and the center through holes of the pressing box A 12, the oil box 13 and the pressing box B 14 are on the same horizontal straight line.

[0030] ​The take-up device 4 comprises a take-up I-beam 15, a coupling 16, a winch 17 and a support 18, the take-up I-beam 15 is arranged on the top of the support 18, and the winch 17 is connected to the take-up I-beam 15 through the coupling 16;

[0031] The control console 5 is electrically connected to the rotating motor 8 and the winch 17 respectively.

[0032] Meanwhile, the through hole 6 on the pay-off disc 1 is in a semi-arc structure, and a cylindrical roller 19 is movably arranged below the through hole 6. The direct friction of the single steel strand on the pay-off disc can be reduced, and the possibility of the steel strand breaking can be further reduced.

[0033] In Figure 4 It can be seen in the figure that a plurality of mechanical telescopic devices 20 corresponding to the upper and lower positions are fixedly arranged in the wire pressing box A12, and a space smaller than 0.1-0.5 cm than the diameter of the steel strand is left in the middle of each mechanical telescopic device 20, which is beneficial to the smooth passing of the steel strand while being pressed.

[0034] The oil box 13 on one side stores lubricating oil 21, and a grating 22 is arranged on the inner wall of the oil box 13. The height of the lubricating oil 21 is lower than the height of the center through hole of the oil box 13, the height of the grating 22 is arranged to be consistent with the height of the center through hole of the oil box 13, and the grating 22 is electrically connected to the control console 5. The grating 22 arranged on the inner wall of the oil box 13 can effectively detect the current state of the steel strand in the oil box 13. If the steel strand is straightened, it will be monitored by the grating 22, and then the control console 5 will be notified to adjust and re-submerge the steel strand in the lubricating oil 21, so as to meet the operation requirements of the enterprise.

[0035] Especially, a plurality of electronic telescopic devices 23 corresponding to the upper and lower positions are fixedly arranged in the wire pressing box B14, and a space smaller than 0.1-0.5 cm than the diameter of the steel strand is left in the middle of each electronic telescopic device 23. The electronic telescopic devices 23 are electrically connected to the control console 5. The force can be directly controlled by the control console 5, so as to directly adjust the tightness of the current steel strand and meet the purpose of submerging in the lubricating oil 21.

[0036] The take-up device 4 is also provided with a meter counter 24, the meter counter 24 is arranged on the coupling 16, and the meter counter 24 is electrically connected to the control console 5. The number of revolutions of the take-up I-beam 15 can be counted directly through the meter counter 24, and the equipment can be directly controlled to stop when the preset value is reached, so as to increase the accuracy of product packaging and reduce the error existing in manual approval.

[0037] Working principle: single steel strand from the pay-off reel 1 to the twisting reel 7, under the rotation of twisting reel 7 makes the steel strand preliminary forming, then compacts in the pressure line box A12, and slowly releases from the pressure line box A12, makes the length of the steel strand in the oil box 13 greater than the length of the oil box 13, under the gravity in the steel strand can be completely immersed in the lubricating oil 21, finally under the cooperation of the traction of the take-up I-beam 15 and the winch 17, the wire is taken up, and the current first number of turns can be known in time through the Moore counter 24 arranged on the shaft coupling 16, when the preset value of the operator is met, the equipment stops, and the energy consumption is reduced.

[0038] The preferred embodiments of the utility model are merely used for limiting the utility model, and the utility model can be changed and varied for the person skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A stranding device for processing steel strands, characterized in that: The invention comprises a wire-paying drum (1), a wire-twisting device (2), a wire-pressing device (3), a wire-taking device (4) and a control console (5), wherein the wire-paying drum (1), the wire-twisting device (2), the wire-pressing device (3) and the wire-taking device (4) are arranged in sequence; The pay-off drum (1) is disc-shaped and is provided with a through hole (6); The twisting device (2) comprises a twisting disc (7) and a rotating motor (8); the twisting disc (7) is provided with a twisting through hole (9); an external gear (10) is provided on the outer side of the twisting disc (7); the rotating motor (8) is arranged at the bottom of the twisting disc (7); a rotating gear (11) is provided on the driving shaft of the rotating motor (8); and the rotating gear (11) matches the external gear (10); The wire pressing device (3) comprises a wire pressing box A (12), an oil box (13) and a wire pressing box B (14), wherein the wire pressing box A (12) and the wire pressing box B (14) are respectively arranged at two ends of the oil box (13), and the central through holes of the wire pressing box A (12), the oil box (13) and the wire pressing box B (14) are on the same horizontal straight line; The wire-taking device (4) comprises a wire-taking spool (15), a coupling (16), a winch (17) and a bracket (18); the wire-taking spool (15) is attached to the top of the bracket (18); and the wire-taking spool (15) is connected to the winch (17) via the coupling (16); The control console (5) is electrically connected to the rotating motor (8) and the hoist (17) respectively.

2. A stranding device for processing steel strands according to claim 1, characterized in that: The through hole (6) on the pay-off drum (1) is a semi-arc structure, and a cylindrical roller (19) is movably arranged directly below the through hole (6).

3. The stranding device for processing steel strands according to claim 1, characterized in that: Multiple groups of mechanical telescopic devices (20) corresponding to upper and lower positions are fixedly arranged in the wire pressing box A (12), and a space of 0.1 to 0.5 cm less than the diameter of the steel strand is left in the middle of each group of the mechanical telescopic devices (20).

4. The stranding device for processing steel strands according to claim 1, characterized in that: Lubricating oil (21) is stored inside the oil box (13), and a grating (22) is provided on the inner wall of the oil box (13). The height of the lubricating oil (21) is lower than the height of the central through hole of the oil box (13), and the height of the grating (22) is consistent with the height of the central through hole of the oil box (13). The grating (22) is electrically connected to the console (5).

5. The stranding device for processing steel strands according to claim 1, characterized in that: Multiple groups of electronic telescopic devices (23) corresponding to upper and lower positions are fixedly arranged in the wire pressing box B (14), and a space of 0.1 to 0.5 cm less than the diameter of the steel strand is left in the middle of each group of electronic telescopic devices (23). The electronic telescopic devices (23) are all electrically connected to the console (5).

6. The stranding device for processing steel strands according to claim 1, characterized in that: The wire take-up device (4) is also provided with a mole counter (24), which is provided on the coupling (16) and is electrically connected to the console (5).

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