Corrosion-resistant brake hose for brake system

The multi-layer structure and limited connection design solve the aging and corrosion problems of brake hoses in harsh environments, achieve the stability and safety of the braking system, prevent brake fluid leakage, and extend the service life.

CN223447876UActive Publication Date: 2025-10-17JIZHOU JINLONG RUBBER PROD CO LTD
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Patent Information

Application Number
CN202423022379.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-17
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Traditional brake hoses are prone to aging, cracking and corrosion in complex and harsh environments, causing brake fluid leakage and affecting braking performance and safety.

Method used

It adopts a multi-layer structure design of inner tube layer, reinforcement layer and outer tube layer. The inner tube layer is mixed with fluororubber, nano-ceramic particles and graphene powder, the reinforcement layer is woven with high-strength aramid fiber, and the outer tube layer is mixed with thermoplastic polyurethane and polyvinylidene fluoride. It is combined with limit components and connection components to prevent loosening and ensure stable connection.

Benefits of technology

Effectively prevent brake fluid leakage, extend the life of the brake hose, ensure the safe and reliable operation of the brake system, and avoid safety accidents caused by loose connections.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223447876U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of brake hoses, and discloses a corrosion-resistant brake hose for a brake system, which comprises a hose body, the hose body is sequentially divided into an inner pipe layer, a reinforcing layer and an outer pipe layer from inside to outside, pipe joints are fixedly connected to two ends of the hose body, and limiting components and connecting components are arranged on the outer walls of the pipe joints. The limiting assembly comprises a sliding sleeve, the inner wall of the sliding sleeve is slidably connected to the outer wall of the pipe joint, the inner wall of the sliding sleeve is fixedly connected with a spring, the end, away from the sliding sleeve, of the spring is fixedly connected to the inner wall of the pipe joint, and the side, away from the spring, of the sliding sleeve is fixedly connected with a first gear ring. The connecting assembly comprises a fixing nut, and the inner wall of the fixing nut is connected to the outer wall of the pipe joint in a sliding mode. According to the pipe joint, the limiting assembly in the first sliding groove arranged in the pipe joint is matched with the connecting assembly in the second sliding groove, so that the fixing nut can be prevented from being accidentally loosened due to vibration and the like through clamping of the first gear ring and the second gear ring.
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Description

TECHNICAL FIELD

[0001] The utility model relates to brake hose field especially relates to a kind of corrosion-resistant brake hose for braking system. BACKGROUND

[0002] In automobile braking system, brake hose plays the key connecting component of transmission brake fluid to realize braking effect.Brake hose needs to work long-term in various complex and adverse environmental conditions, for example, face wet, salt, road dust, chemical erosion etc.

[0003] Traditional brake hose is usually made of rubber material, although rubber has certain flexibility and sealing performance, but rubber material is prone to aging, cracking and corrosion problem when long-term exposed to above adverse environment.Once brake hose appears these damage conditions, brake fluid can produce leakage, leading to braking performance decline even failure, seriously threaten automobile driving safety, and therefore a kind of corrosion-resistant brake hose for braking system is proposed. SUMMARY

[0004] In order to make up for the above shortcomings, the utility model provides a kind of corrosion-resistant brake hose for braking system, to improve the problem that rubber material is prone to aging, cracking and corrosion in long-term exposed to above adverse environment in prior art.

[0005] In order to realize the above purpose, the utility model adopts the following technical scheme: a kind of corrosion-resistant brake hose for braking system, including hose body, the hose body is sequentially divided from inside to outside for inner tube layer, reinforcing layer and outer tube layer, both ends of the hose body are fixedly connected with pipe joint, the outer wall of pipe joint is provided with limiting component and connecting component;

[0006] The limiting component includes sliding sleeve, the inner wall of sliding sleeve is slidably connected to the outer wall of pipe joint, the inner wall of sliding sleeve is fixedly connected with spring, the end of spring away from sliding sleeve is fixedly connected to the inner wall of pipe joint, the side of sliding sleeve away from spring is fixedly connected with first gear ring.

[0007] As further description of the above technical scheme:

[0008] The connecting component includes fixed nut, the inner wall of fixed nut is slidably connected to the outer wall of pipe joint, the side of fixed nut close to sliding sleeve is fixedly connected with second gear ring.

[0009] As further description of the above technical scheme:

[0010] The inner tube layer is made of fluorine rubber as base rubber, and adds nano ceramic particles and graphene powder to mix, and the mixing ratio is 5:3:2.

[0011] As a further description of the above technical solutions:

[0012] The reinforcing layer is knitted by high-strength aramid fibers and is uniformly distributed along the circumferential direction of the inner tube layer.

[0013] As a further description of the above technical solutions:

[0014] The outer tube layer is made of a mixture of thermoplastic polyurethane and polyvinylidene fluoride, and the mixing ratio is 7:3.

[0015] As a further description of the above technical solutions:

[0016] The pipe joint is fixedly connected with a thin pipe away from one end of the hose body, the pipe joint is provided with a first sliding groove and a second sliding groove, the inner wall of the sliding sleeve is slidably connected in the first sliding groove, and the inner wall of the fixed nut is slidably connected in the second sliding groove.

[0017] As a further description of the above technical solutions:

[0018] The inner wall of the fixed nut is provided with a threaded groove.

[0019] As a further description of the above technical solutions:

[0020] The first tooth ring and the second tooth ring are clamped.

[0021] The utility model has the advantages of the following beneficial effects:

[0022] 1、The utility model discloses a first sliding groove in the pipe joint is provided with a limiting assembly, and the connecting assembly in the second sliding groove is matched, so that the clamping of the first tooth ring and the second tooth ring can prevent the fixed nut from loosening due to vibration and other accidents, and the threaded groove ensures the close connection with other components, guarantees the firmness and stability of the pipe joint and the hose body and other components, avoids safety accidents such as brake fluid leakage and brake failure, and facilitates the fixed connection dismounting, maintenance and replacement.

[0023] 2、The utility model discloses an inner tube layer, a reinforcing layer and an outer tube layer, the inner tube layer ensures that the inner tube layer structure is stable and has no leakage during high-pressure braking, the reinforcing layer maintains the normal work of the braking system, effectively prevents the expansion and rupture of the hose under high-pressure brake fluid, the outer tube layer can be used for a long time in outdoor harsh environment without aging, fading and cracking problems, effectively protects the internal structure and prolongs the service life of the hose. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 A perspective view of a corrosion-resistant brake hose for a braking system is provided for the utility model;

[0025] Figure 2The utility model provides a kind of pipe joint sectional view of corrosion-resistant brake hose for brake system;

[0026] Figure 3 The utility model provides a kind of fixing nut sectional view of corrosion-resistant brake hose for brake system;

[0027] Figure 4 The utility model provides a kind of hose body sectional view of corrosion-resistant brake hose for brake system.

[0028] Legend:

[0029] 1, hose body;2, pipe joint;3, first sliding groove;4, sliding sleeve;5, spring;6, first tooth ring;7, second sliding groove;8, fixing nut;9, second tooth ring;10, thread groove;11, thin tube;12, outer tube layer;13, reinforcing layer;14, inner tube layer. Specific implementation

[0030] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.

[0031] Reference Figures 1-3 The utility model provides an embodiment: a kind of corrosion-resistant brake hose for brake system, including hose body 1, hose body 1 is sequentially divided into inner tube layer 14, reinforcing layer 13 and outer tube layer 12 from inside to outside, layered structure design, can integrate the advantage characteristics of each layer material, make brake hose have comprehensive and excellent performance, hose body 1 both ends are fixedly connected with pipe joint 2, pipe joint 2 is the key component of connection 1 and other components of brake system, pipe joint 2 outer wall is provided with limiting assembly and connecting assembly;

[0032] Reference Figures 1-3 Limiting assembly includes sliding sleeve 4, sliding sleeve 4 inner wall is slidably connected in pipe joint 2 outer wall, sliding sleeve 4 is flexibly slid in pipe joint 2 outer wall, to realize the dynamic adjustment of relevant function, sliding sleeve 4 inner wall is fixedly connected with spring 5, the end of spring 5 away from sliding sleeve 4 is fixedly connected in pipe joint 2 inner wall, spring 5 can be elastically deformed in the sliding process of sliding sleeve 4, play buffering and reset, sliding sleeve 4 side away from spring 5 is fixedly connected with first tooth ring 6, first tooth ring 6 is used to cooperate with connecting assembly, realizes specific connection locking function.

[0033] Reference Figures 1-3The connecting assembly comprises a fixing nut 8, the inner wall of the fixing nut 8 is slidably connected to the outer wall of the pipe joint 2, the sliding of the fixing nut 8 on the pipe joint 2 facilitates the cooperation and operation of the fixing nut 8 with other components, and the side close to the sliding sleeve 4 of the fixing nut 8 is fixedly connected with a second tooth ring 9, the second tooth ring 9 interacts with the first tooth ring 6, so that the accidental loosening of the fixing nut 8 is effectively prevented, and the firmness of the connection between the pipe joint 2 and the related components is ensured.

[0034] With reference to Figure 4 The inner tube layer 14 is made of fluororubber as base rubber and mixed with nano ceramic particles and graphene powder at a mixing ratio of 5:3:2. The fluororubber as base rubber has excellent chemical corrosion resistance, high temperature resistance and oil resistance, which can effectively resist the erosion of brake fluid. The nano ceramic particles are uniformly dispersed in the fluororubber, which can significantly enhance the hardness and wear resistance of the rubber, so that the inner tube layer 14 can still maintain structural integrity under long-term erosion and friction of high-pressure brake fluid. The graphene powder is uniformly distributed in the fluororubber, which can greatly improve the tensile strength and gas barrier performance of the rubber, so that the inner tube layer 14 will not be broken or leaked when subjected to pressure impact during high-pressure braking, thereby ensuring the safe and reliable operation of the brake system.

[0035] With reference to Figure 4 The reinforcing layer 13 is woven with high-strength aramid fibers and uniformly distributed along the circumferential direction of the inner tube layer 14. The aramid fibers have ultra-high strength and modulus, and their woven structure enables the aramid fibers to be uniformly distributed in the circumferential direction of the hose, thereby enhancing the overall strength of the hose in all directions. Under the action of high-pressure brake fluid, it can effectively prevent the hose from expanding and rupturing, providing a stable support structure for the hose, ensuring smooth transmission of brake fluid in the hose and maintaining normal operation of the brake system.

[0036] With reference to Figure 4 The outer tube layer 12 is made of thermoplastic polyurethane and polyvinylidene fluoride mixed at a ratio of 7:3. The thermoplastic polyurethane gives the outer tube layer 12 excellent UV resistance, hydrolysis resistance and good flexibility, so that it can be used outdoors for a long time without aging, fading and cracking due to factors such as UV radiation and moisture erosion. The polyvinylidene fluoride provides excellent chemical corrosion resistance and weather resistance to the outer tube layer 12, further enhancing the resistance of the outer tube layer 12 to various complex and harsh environments, effectively protecting the internal reinforcing layer 13 and inner tube layer 14, and prolonging the service life of the hose.

[0037] With reference to Figures 1-3, the pipe joint 2 is fixedly connected with a thin tube 11 away from one end of the hose body 1, the thin tube 11 is convenient for precise butt joint with other pipelines or components in the brake system, ensures that the transmission path of the brake fluid in the entire brake system is smooth and has no risk of leakage, the pipe joint 2 is provided with a first sliding groove 3 and a second sliding groove 7, the inner wall of the sliding sleeve 4 is slidably connected inside the first sliding groove 3, the first sliding groove 3 provides a precise sliding track for the sliding sleeve 4, so that the sliding sleeve 4 can stably linearly move in a specific direction inside the pipe joint 2, the inner wall of the fixed nut 8 is slidably connected inside the second sliding groove 7, and the second sliding groove 7 provides a matching sliding path for the fixed nut 8, which can work cooperatively with the sliding sleeve 4 when the fixed nut 8 slides in the second sliding groove 7, thereby achieving effective fixing or loosening of the connecting components.

[0038] Referring to Figure 1 and Figure 2 , the inner wall of the fixed nut 8 is provided with a threaded groove 10, so that the fixed nut 8 can be tightly connected with other components having matching threads, and through the biting effect of the threads, the firmness and stability of the connection are further enhanced, and the fixed connection and disassembly are facilitated, thereby facilitating the maintenance and replacement of the hose body 1 and related components.

[0039] Referring to Figures 1-3 , the first tooth ring 6 and the second tooth ring 9 are engaged, which can effectively prevent the fixed nut 8 from loosening or rotating due to vibration, impact and other factors during vehicle operation, and ensure that the connection between the pipe joint 2 and the hose body 1 and other connecting components is always stable, thereby ensuring the safe and stable operation of the brake system and avoiding serious safety accidents such as brake fluid leakage or brake failure caused by loose connection.

[0040] Working principle: when fixing and connecting the hose body 1, align the two ends of the hose body 1 with the connection parts of the automobile respectively, then slide the sliding sleeve 4, extrude the spring 5, and simultaneously make the first tooth ring 6 slide and disengage from the meshing state with the second tooth ring 9, then rotate the fixed nut 8 and threadedly fix it with the connection parts of the automobile, when the connection is completed, loosen the sliding sleeve 4, and reset the sliding sleeve 4 by the elastic force generated by the extrusion of the spring 5, further push the first tooth ring 6 to slide, so that the first tooth ring 6 and the second tooth ring 9 are engaged, and the fixed nut 8 is fixed, preventing the fixed nut 8 from sliding due to bumps during vehicle driving.

[0041] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A corrosion-resistant brake hose for a brake system, comprising a hose body (1), characterized in that: The hose body (1) is divided into an inner tube layer (14), a reinforcement layer (13) and an outer tube layer (12) from the inside to the outside. Both ends of the hose body (1) are fixedly connected to a pipe joint (2). The outer wall of the pipe joint (2) is provided with a limit assembly and a connection assembly. The limiting assembly comprises a sliding sleeve (4), the inner wall of the sliding sleeve (4) is slidably connected to the outer wall of the pipe joint (2), the inner wall of the sliding sleeve (4) is fixedly connected to a spring (5), one end of the spring (5) away from the sliding sleeve (4) is fixedly connected to the inner wall of the pipe joint (2), and the side of the sliding sleeve (4) away from the spring (5) is fixedly connected to a first gear ring (6).

2. The corrosion-resistant brake hose for a brake system according to claim 1, characterized in that: The connecting assembly comprises a fixing nut (8), the inner wall of the fixing nut (8) being slidably connected to the outer wall of the pipe joint (2), and a second gear ring (9) being fixedly connected to a side of the fixing nut (8) close to the sliding sleeve (4).

3. The corrosion-resistant brake hose for a brake system according to claim 1, characterized in that: The reinforcement layer (13) is woven from high-strength aramid fibers and is evenly distributed along the circumferential direction of the inner tube layer (14).

4. The corrosion-resistant brake hose for a brake system according to claim 2, characterized in that: The end of the pipe joint (2) away from the hose body (1) is fixedly connected to a thin tube (11), and the pipe joint (2) is provided with a first slide groove (3) and a second slide groove (7). The inner wall of the sliding sleeve (4) is slidably connected to the inside of the first slide groove (3), and the inner wall of the fixing nut (8) is slidably connected to the inside of the second slide groove (7).

5. The corrosion-resistant brake hose for a brake system according to claim 2, characterized in that: A thread groove (10) is provided on the inner wall of the fixing nut (8).

6. The corrosion-resistant brake hose for a brake system according to claim 2, characterized in that: The first gear ring (6) and the second gear ring (9) are engaged with each other.