Cooling pipe arch curvature detection equipment

Abstract

The utility model belongs to the technical field of cooling pipes, and particularly discloses a cooling pipe arch curvature detection device which comprises a supporting rack and a plurality of arch curvature detection devices arranged on the top of the supporting rack in parallel. The arch curvature detection equipment comprises a bottom bracket arranged on the supporting rack and an arch curvature gauge arranged at the top of the bottom bracket; a mounting rack I is arranged at the near end of the bottom bracket, and a code scanning camera is arranged on the mounting rack I; a plurality of second mounting frames are further arranged on the edge of the top of the bottom support, the second mounting frames are arranged at intervals in the length direction of the bottom support, and a detection camera is arranged at the other end of each second mounting frame. The utility model provides cooling pipe arch curvature detection equipment, which realizes automatic detection of the arch curvature of a cooling pipe and solves the problems of low detection efficiency, low detection precision, high production cost and the like caused by a traditional manual method.

Description

TECHNICAL FIELD

[0001] The utility model belongs to cooling pipe technical field especially relates to a cooling pipe camber detection equipment. BACKGROUND

[0002] With the rapid development of new energy industry, the demand for new energy cooling pipe production is increasing, but the quality problem of cooling pipe is gradually highlighted, how to accurately and efficiently detect the camber quality of cooling pipe is an important issue in the field of new energy cooling pipe production.

[0003] To improve the cooling efficiency of cooling pipe, new energy cooling pipe is generally designed to be curved, more specifically, new energy cooling pipe is generally designed to be wavy, and the wavy cooling pipe has better heat dissipation due to the longer transmission path of the cooling medium.

[0004] The traditional new energy cooling pipe camber detection adopts physical limiting method, that is, the new energy cooling pipe is placed on the positioning mold by artificial, and then the artificial judges whether the camber of the cooling pipe is qualified according to the state of the cooling pipe on the positioning mold. This method not only has low detection efficiency, but also has low detection precision, and the wear of the positioning mold and the artificial judgment of the camber have the risk of misjudgment, which may even lead to the outflow of defective products, causing unnecessary material waste and property loss. UTILITY MODEL CONTENTS

[0005] The utility model aims at overcoming the above problems in the prior art, providing a cooling pipe camber detection equipment, realizing automatic detection of the camber of the cooling pipe, and solving the problems of low detection efficiency, low detection precision and high production cost caused by the traditional artificial method.

[0006] To achieve the above technical purposes and effects, the utility model realizes the following technical scheme:

[0007] A cooling pipe camber detection equipment, comprising a support rack and a plurality of parallel camber detection equipment arranged on the top of the support rack;

[0008] The camber detection equipment comprises a bottom support arranged on the support rack and a camber gauge arranged on the top of the bottom support;

[0009] The proximal end of the bottom support is provided with a mounting frame one, and a code scanning camera is arranged on the mounting frame one;

[0010] The edge of the top of the bottom support is further provided with a plurality of mounting frames two, and the plurality of mounting frames two are arranged along the length direction of the bottom support, and the other end of the mounting frame two is provided with a detection camera;

[0011] The side of the bottom support is provided with a plurality of positioning tools, the positioning tool comprises a mounting frame three, a driving mechanism arranged on the mounting frame three and a limiting piece arranged on the output end of the driving mechanism, and the driving mechanism is used for driving the opening and closing of the limiting piece.

[0012] Further, the bottom support is fixed to the support rack in a bolt connection mode and / or a welding connection mode.

[0013] Further, the bottom of the support rack is provided with moving wheels.

[0014] Further, the mounting frame two is fixed to the support rack in a bolt connection mode.

[0015] Further, the detection camera is opposite to the camber gauge.

[0016] Further, the mounting frame three is fixed to the support rack in a bolt connection mode.

[0017] Further, the number of the positioning tools is not less than 2.

[0018] Further, the positioning tool is located between two adjacent mounting frames two.

[0019] Further, the limiting piece is in a rectangular strip shape, and the limiting piece is located above the camber gauge.

[0020] Further, the length of the limiting piece is greater than the width of the camber gauge.

[0021] Compared with the prior art, the cooling pipe camber detection equipment has the advantages that:

[0022] 1. The cooling pipe camber detection equipment realizes automatic detection of the camber of the cooling pipe, and solves the problems of low detection efficiency, low detection precision and high production cost caused by the traditional manual method.

[0023] 2. The cooling pipe camber detection equipment provided by the present application can realize automatic pressing and fixing of the cooling pipe and data detection of the camber of the cooling pipe after manual feeding. BRIEF DESCRIPTION OF DRAWINGS

[0024] The accompanying drawings described herein are used to provide a further understanding of the present application, constitute a part of the present application, and the schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:

[0025] Figure 1 is a structural schematic view of the present application;

[0026] Figure 2 is a structural schematic diagram of the camber detection equipment of the utility model;

[0027] Figure 3 is a mounting structure schematic diagram of the camber detection equipment and the positioning tool of the utility model;

[0028] Figure 4 is a detection process schematic diagram of the cooling pipe camber detection equipment provided by the utility model.

[0029] Among them, the reference signs are: 1, support rack; 2, camber detection equipment; 3, moving wheel; 21, bottom support; 22, camber gauge; 23, mounting frame one; 24, code scanning camera; 11, mounting frame two; 12, detection camera; 13, positioning tool; 14, mounting frame three; 15, driving mechanism; 16, limiting piece; 100, support base; 101, mounting threaded pipe; 102, adjusting threaded rod; 103, anchor. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0031] In the description of the utility model, it is understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "periphery" and the like indicate the orientation or positional relationship, which are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the indicated components or elements must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model.

[0032] With the rapid development of new energy industry, the demand for the output of new energy cooling pipes is increasing, but the quality problem of cooling pipes is gradually highlighted, how to accurately and efficiently detect the camber quality of cooling pipes is an important issue in the field of new energy cooling pipe production at present. The traditional new energy cooling pipe camber detection method is to adopt the physical limiting mode, the new energy cooling pipe is placed on the positioning mold by manual, and then the state of the cooling pipe on the positioning mold is judged by manual to determine whether the camber of the cooling pipe is qualified, the detection method not only has low detection efficiency, but also has low detection precision, which is easy to cause misjudgment, and even leads to the outflow of defective products, causing unnecessary material waste and property loss.

[0033] Therefore, the utility model discloses the purpose is under the premise of maintaining lower production cost and guaranteeing production stability, realize the reduction of artificial intervention, the improvement of production efficiency and the promotion of detection accuracy.

[0034] As Figures 1 to 3 The utility model discloses a cooling pipe camber detection equipment, including support frame 1 and setting at the top of support frame 1 a plurality of parallel distribution camber detection equipment 2,

[0035] Camber detection equipment 2 includes the bottom support 21 for being arranged on support frame 1 and the camber gauge 22 for being arranged at the top of bottom support 21, wherein the camber gauge 22 is used for the placement of new energy cooling pipe, and the new energy cooling pipe is provided with a number or two-dimensional code, and the number or two-dimensional code is used to mark the new energy cooling pipe,

[0036] The proximal end of bottom support 21 is provided with mounting frame one 23, and the mounting frame one 23 is provided with a code scanning camera 24, and the code scanning camera 24 is used to scan the number or two-dimensional code on the new energy cooling pipe to mark the new energy cooling pipe,

[0037] The edge at the top of bottom support 21 is also provided with a plurality of mounting frames two 11, and the plurality of mounting frames two 11 are arranged along the length direction of bottom support 21, and the other end of mounting frame two 11 is provided with a detection camera 12, since the new energy cooling pipe is in a whole wave shape, a plurality of detection cameras 12 are arranged for detecting the camber of the wave-shaped new energy cooling pipe, which not only improves the detection efficiency, but also improves the detection accuracy,

[0038] The side surface of bottom support 21 is provided with a plurality of positioning tools 13, and the positioning tool 13 includes mounting frame three 14, driving mechanism 15 arranged on mounting frame three 14 and limiting piece 16 arranged on the output end of driving mechanism 15, and the driving mechanism 15 is used to drive the opening and closing of limiting piece 16, specifically, the driving mechanism 15 can adopt a pneumatic cylinder or an electric cylinder, more specifically, the driving mechanism 15 can be a pneumatic clamp jaw or an electric clamp jaw, so as to realize the opening and closing of limiting piece 16, in order to save cost, preferably a pneumatic clamp jaw, in the actual use process, since the new energy cooling pipe is placed in the camber gauge 22, after placing, in order to ensure the stability of the new energy cooling pipe, prevent it from shaking during the detection process and affect the detection accuracy, therefore, the limiting piece 16 is used to clamp the new energy cooling pipe, and then the new energy cooling pipe is fixed, that is, the new energy cooling pipe is stably placed in the camber gauge 22, effectively avoiding the shaking or deviation of the new energy cooling pipe,

[0039] The limiting piece 16 is controlled to open and close by the driving mechanism 15 (for example, pneumatic clamping jaw), when it is needed to clamp the new energy cooling pipe, the limiting piece 16 is controlled to close by the pneumatic clamping jaw, so that the new energy cooling pipe is clamped; when it is needed to move out or place the new energy cooling pipe, the limiting piece 16 is controlled to open by the pneumatic clamping jaw, so that the new energy cooling pipe is moved out or placed.

[0040] As Figures 1 to 3 shown in an embodiment of the utility model, the bottom support 21 can be fixed on the support rack 1 by bolt connection and / or welding connection;

[0041] The bottom support 21 can be fixed on the support rack 1 by bolt connection or welding connection; specifically, when the bottom support 21 is fixed on the support rack 1 by bolt connection, the position of the bottom support 21 on the support rack 1 can be adjusted conveniently, and the bottom support 21 can be disassembled and assembled conveniently; when the bottom support 21 is fixed on the support rack 1 by welding connection, the bottom support 21 can be installed quickly and stably;

[0042] Meanwhile, the bottom support 21 can be fixed on the support rack 1 by bolt connection and welding connection, so that the stability of the installation of the bottom support 21 and the support rack 1 is further enhanced.

[0043] As Figures 1 to 3 shown in an embodiment of the utility model, the bottom of the support rack 1 is provided with the moving wheel 3 around; the moving wheel 3 is used for moving the support rack 1;

[0044] In addition, the support base 100 is arranged on the side of the bottom of the support rack 1 close to the moving wheel 3; the support base 100 comprises the mounting threaded pipe 101, the adjusting threaded rod 102 screwed in the mounting threaded pipe 101 and the foot 103 fixedly installed at the bottom of the adjusting threaded rod 102; the mounting threaded pipe 101 is fixedly installed at the bottom of the support rack 1; after the support rack 1 is moved to the specified position by the moving wheel 3, the position of the adjusting threaded rod 102 in the mounting threaded pipe 101 can be changed by rotating the adjusting threaded rod 102, so that the moving wheel 3 is suspended, the foot 103 contacts the ground, and the support rack 1 is placed stably at the specified position.

[0045] As Figures 1 to 3As shown, in one embodiment of the present invention, the second mounting frame 11 is fixed to the support frame 1 by bolt connection. Since multiple second mounting frames 11 are provided, and the other end of the second mounting frame 11 is provided with a detection camera 12, the number of second mounting frames 11 can be determined according to the number of wave segments on the wave-shaped new energy cooling pipe, so as to achieve comprehensive and efficient detection of the new energy cooling pipe;

[0046] Therefore, the mounting frame 2 11 is fixed to the supporting frame 1 by means of bolt connection. The number of mounting frames 2 11 can be increased or decreased according to the specifications of the new energy cooling pipe, and the number of detection cameras 12 can be increased or decreased to meet actual detection needs; the disassembly and assembly are simple and convenient, so it can be suitable for actual use.

[0047] like Figures 1 to 3 As shown, in one embodiment of the present invention, the detection camera 12 is facing the curvature gauge 22 , which can facilitate the detection of the curvature of the new energy cooling pipe in the curvature gauge 22 .

[0048] like Figures 1 to 3 As shown, in one embodiment of the present invention, the detection camera 12 is detachably arranged on the mounting frame 11. Specifically, the mounting portion of the detection camera 12 (generally the external shell) can be fixed to the mounting frame 11 by bolt connection. This installation method is convenient for disassembly and assembly of the detection camera 12, and can also facilitate adjustment of the position of the detection camera 12, making it more flexible to use.

[0049] like Figures 1 to 3 As shown, in one embodiment of the present invention, the mounting bracket 3 14 is fixed to the supporting frame 1 by bolt connection;

[0050] Since the positioning fixture 13 includes a mounting frame 14, a driving mechanism 15 provided on the mounting frame 14, and a limiting member 16 provided at the output end of the driving mechanism 15, that is, the driving mechanism 15 is provided on the mounting frame 14, and the limiting member 16 is provided at the output end of the driving mechanism 15;

[0051] Since the number of positioning tools 13 is set to be multiple, the number of mounting frames 3 14 is also multiple. The mounting frames 3 14 are fixed to the support frame 1 by bolt connection. The number of limit members 16 can be changed by adding or removing the mounting frames 3 14, and the number of limit members 16 can be set according to the actual specifications of the new energy cooling pipe. The disassembly and assembly are more convenient and reliable.

[0052] like Figures 1 to 3 As shown, in one embodiment of the present invention, the number of the positioning fixtures 13 is not less than 2. Specifically, the number of the positioning fixtures 13 can be 2, so as to fix the new energy cooling pipe.

[0053] likeFigures 1 to 3 As shown, in one embodiment of the present invention, the positioning tool 13 is located between two adjacent mounting frames 11 to prevent mutual interference during installation.

[0054] like Figures 1 to 3 As shown, in one embodiment of the present invention, the limiting member 16 is in the shape of a rectangular strip, and the limiting member 16 is located above the arch curvature gauge 22; the length of the limiting member 16 is greater than the width of the arch curvature gauge 22;

[0055] Through this arrangement, the limiting member 16 can better fix the new energy cooling pipe.

[0056] like Figures 1 to 3 Figures 1 to 3 Figures 1 to 4 As shown, in one embodiment of the present invention, the cooling tube arch curvature detection device further includes a control system, which uses a known conventional programmable controller for controlling various circuit components in the cooling tube arch curvature detection device to achieve automatic detection. Specifically, the control system is also used to receive data from the code scanning camera 24 and the detection camera 12, and to correspond the number or QR code data of the new energy cooling tube on the code scanning camera 24 with the arch curvature detection data from the detection camera 12. It is also used to compare the arch curvature detection data from the detection camera 12 with a preset arch curvature reference value, and determine whether the product is qualified based on the comparison result. More specifically, the detection process of the cooling tube arch curvature detection device is as follows:

[0057] S1: Loading

[0058] Manually place the new energy cooling pipe within the arch gauge 22;

[0059] S2: Button start, positioning tool presses the product

[0060] Press the equipment start button on the control system, and the positioning tool 13 on the side of the arch gauge 22, and the driving mechanism 15 thereon drive the limiter 16 to move, clamping the product (i.e., the new energy cooling pipe);

[0061] S3: Camera detection and result judgment

[0062] After the product (i.e., the new energy cooling pipe) is located, the code scanning camera 24 starts to scan the number or QR code on the product (i.e., the new energy cooling pipe) to record the product information, and the detection camera 12 starts to detect the arch curvature data of the product (i.e., the new energy cooling pipe), and compares the detected data with the preset arch curvature reference value. According to the comparison result, it is determined whether the product (i.e., the new energy cooling pipe) is qualified, and the detected data result and the corresponding number or QR code data are saved;

[0063] S3: Cutting

[0064] After the detection is completed, the positioning tool is opened, that is, the limiting piece 16 is opened through the driving mechanism 15, the limitation on the product (that is, the new energy cooling pipe) is released, the product (that is, the new energy cooling pipe) is manually taken out, and the detection is completed.

[0065] The utility model provides a kind of cooling pipe camber detection equipment, realize the automatic detection of cooling pipe camber, solve the detection efficiency low, detection precision low and the risk of higher production cost caused by traditional manual method.

[0066] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0067] The basic principles, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model.

Claims

1. A cooling tube arch curvature detection device, characterized in that: It comprises a support frame (1) and a plurality of arch curvature detection devices (2) arranged on the top of the support frame (1) and distributed in parallel; The arch curvature detection device (2) comprises a bottom bracket (21) arranged on the support stand (1) and a arch curvature gauge (22) arranged on the top of the bottom bracket (21); A mounting frame (23) is provided at the proximal end of the bottom bracket (21), and a code scanning camera (24) is provided on the mounting frame (23); The edge of the top of the bottom bracket (21) is also provided with a plurality of mounting frames (11), and the plurality of mounting frames (11) are arranged at intervals along the length direction of the bottom bracket (21), and the other end of the mounting frame (11) is provided with a detection camera (12); A plurality of positioning fixtures (13) are provided on the side of the bottom bracket (21). The positioning fixtures (13) include a mounting frame (14), a driving mechanism (15) provided on the mounting frame (14), and a limiting member (16) provided at the output end of the driving mechanism (15). The driving mechanism (15) is used to drive the limiting member (16) to open or close.

2. The cooling tube arch curvature detection device according to claim 1, characterized in that: The bottom bracket (21) is fixed to the supporting platform (1) by means of bolt connection and / or welding connection.

3. The cooling tube arch curvature detection device according to claim 1, characterized in that: Moving wheels (3) are provided around the bottom of the supporting stand (1).

4. The cooling tube arch curvature detection device according to claim 1, characterized in that: The second mounting frame (11) is fixed to the supporting frame (1) by means of bolt connection.

5. The cooling tube arch curvature detection device according to claim 1, characterized in that: The detection camera (12) faces the curvature gauge (22).

6. The cooling tube arch curvature detection device according to claim 1, characterized in that: The third mounting frame (14) is fixed to the supporting frame (1) by means of bolt connection.

7. The cooling tube arch curvature detection device according to claim 1, characterized in that: The number of the positioning tools (13) is no less than 2.

8. The cooling tube arch curvature detection device according to claim 1, characterized in that: The positioning tool (13) is located between two adjacent mounting frames (11).

9. The cooling tube arch curvature detection device according to claim 1, characterized in that: The limiting member (16) is in the shape of a rectangular strip, and the limiting member (16) is located above the arch gauge (22).

10. The cooling tube arch curvature detection device according to claim 9, characterized in that: The length of the limiting member (16) is greater than the width of the arch gauge (22).

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