Sensor shell defect detection device

By designing a sensor housing defect detection device, which combines a movable base and an arc-shaped slide rail with a limiting screw, the problems of incomplete coverage of sensor surface detection and inconvenient machine position adjustment are solved, achieving efficient and accurate detection results.

CN223449777UActive Publication Date: 2025-10-17WINCOME METAL MFR (SHENZHEN) LTD
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Patent Information

Application Number
CN202421597973.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-10-17
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

Existing methods for detecting defects in sensor housings cannot continuously inspect the entire surface, easily missing some areas, and the inspection position is inconvenient to adjust, resulting in insufficient inspection efficiency and accuracy.

Method used

A sensor housing defect detection device was designed, which uses a combination of a movable seat and an arc-shaped slide rail to drive the detection machine to move in an arc around the sensor. The detection machine can be fixed and replaced by the cooperation of the limit screw and the limit frame, so as to ensure full coverage inspection of the sensor surface.

Benefits of technology

This enables continuous inspection of the sensor surface, improving detection quality and efficiency, ensuring detection accuracy, and simplifying the adjustment process of the detection position.

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Abstract

The utility model relates to the technical field of optical detection, and discloses a sensor shell defect detection device, which comprises a base, a mounting seat and a mounting rod, the top of the base is fixedly provided with a shell, two sides of the shell are movably provided with dust shields, the front end of the shell is fixedly provided with the mounting seat, and the mounting seat is fixedly provided with the dust shields. An arc-shaped sliding rail is fixedly mounted in the mounting seat, a movable seat is movably mounted at the front end of the arc-shaped sliding rail, a detection lamp is movably mounted at the front end of the movable seat, and a detection table is movably mounted in the center of the front end of the mounting seat. According to the utility model, the movable seat can move on the surface of the arc-shaped slide rail through the electric drive of the movable seat, and the arc-shaped slide rail is arc-shaped, so that the detection machine can be driven to do arc motion by taking the sensor as the circle center, and the whole sensor can be continuously detected; and the detection table is fixed at the front end of the mounting rod, so that the replaced detection machine can conveniently perform better detection on the detection table.
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Description

TECHNICAL FIELD

[0001] The utility model relates to optical detection technical field especially relates to a sensor shell defect detection device. BACKGROUND

[0002] With the development of industrial production automation and intelligentization, the sensor shell defect detection method becomes particularly important when controlling the quality of products, especially in the fields of electronic product manufacturing, automobile part production, precision instrument processing, etc., strict defect detection needs to be carried out on the shell or other surfaces to ensure the quality and safety of products.

[0003] Among them, the "engine part shell defect detection device" disclosed in the publication number "CN220040237U" has solved the problem that the existing defect detection method may miss or misjudge some small degree of curvature, and the eye cannot judge the various disadvantages of the column, and further search finds that the "shell production defect detection mechanism" disclosed in the publication number "CN220508816U" sets up a fixed column, a light supplement lamp and a camera auxiliary detection technical structure on the outside of the conveyor, which effectively solves the technical defects of the cylindrical lithium battery surface captured by the camera's capture aperture, and renders the phenomenon of fuzzy image, but the similar structure xx still has many defects in actual use, such as: the existing shell defect detection method is not convenient for continuous inspection of the whole surface of the sensor, and some areas may be missed, and the detection machine needs to be replaced, so the detection area is not convenient to adjust according to the position of the detection machine, so a sensor shell defect detection device needs to be designed. UTILITY MODEL CONTENTS

[0004] To solve the above technical problems, the utility model provides a sensor shell defect detection device.

[0005] The utility model adopts the following technical scheme: a sensor shell defect detection device, including base, mounting seat and mounting rod, the top of base is fixedly installed with shell, the both sides of shell are movably installed with dust shield, the front end of shell is fixedly installed with mounting seat, the inside of mounting seat is fixedly installed with arc slide rail, the front end of arc slide rail is movably installed with moving seat, the front end of moving seat is movably installed with detection lamp, the central position department of mounting seat front end is movably installed with detection table.

[0006] Through the power drive of the moving seat, it can be ensured that the moving seat can move on the surface of the arc-shaped slide rail, since the arc-shaped slide rail presents a circular arc shape, the detection machine can be driven to move in a circular arc with the sensor as the center, the whole surface of the sensor can be continuously checked, any area will not be missed, and the checking position of the sensor does not need to be frequently manually replaced by the staff, thereby the detection quality and efficiency are improved.

[0007] The limiting screw can fix the limiting frame on one side of the mounting rod, the limiting of the limiting frame is cancelled by rotating the limiting screw, the limiting rods on both sides of the detection table are inserted into the limiting holes in the limiting frame, and the detection table is fixed at the front end of the mounting rod by rotating the limiting screw again, since the detection machine can be replaced, the detection table can be better detected by the replaced detection machine, the detection lamp can be aligned with the detection area of the sensor, and therefore the detection accuracy is improved.

[0008] Preferably, a mounting disc is fixedly installed at the front end of the moving seat, a dismounting disc is movably installed at the front end of the mounting disc, and a detection machine is fixedly installed at the front end of the dismounting disc. The detection machine can be replaced by dismounting the dismounting seat from the surface of the mounting disc.

[0009] Preferably, the mounting disc is matched with the dismounting disc, and the mounting disc and the dismounting disc are movably installed through a mounting screw. When different detection machines need to be replaced, the dismounting disc can be separated from the surface of the mounting disc by unlocking the mounting screw.

[0010] Preferably, a detection lamp is fixedly installed at the front end of the detection machine, and the detection lamp corresponds to the detection table. The detection machine moves in a circular arc with the sensor as the center, and the whole surface of the sensor can be continuously checked by the detection lamp, and any area will not be missed.

[0011] Preferably, an installation rod is fixedly installed at the central position of the front end of the mounting seat through a tripod, and limiting frames are movably installed on both sides of the installation rod. The installation rod on the surface of the mounting seat can be supported through the tripod, and the limiting frames can be fixed on one side of the installation rod through the limiting screw.

[0012] Preferably, the limiting frames are movably installed through the limiting screw between the limiting frames and the installation rod, and a plurality of limiting holes are formed in the limiting frames. The limiting of the limiting frames is cancelled by rotating the limiting screw, and the limiting rods on both sides of the detection table are inserted into the limiting holes in the limiting frames.

[0013] Preferably, limiting rods are fixedly installed on both sides of the detection table, and the limiting rods are matched with the limiting holes. The detection table is fixed at the front end of the mounting rod by rotating the limiting screw again.

[0014] Compared with the prior art, the beneficial effects of the utility model lie in:

[0015]

[0015] The utility model discloses a mobile seat, the mutual cooperation between the arc slide rail and detection machine is set up, through the power drive of mobile seat, can ensure that mobile seat can be active on the surface of arc slide rail, because arc slide rail presents the circular arc, can drive detection machine to take sensor as the center, carries out the circular arc movement, can ensure that the whole surface of sensor is continuously checked, will not miss any area, does not need staff to frequently manually change the check position of sensor, improves the quality and efficiency of detection.

[0016] The utility model discloses a limit screw, limit frame, mounting bracket, detection platform, the mutual cooperation between the limit hole and detection machine is set up, and limit screw can fix limit frame on the one side of mounting rod, cancels the limit of limit frame through rotating limit screw, and the limit rod bolt of detection platform both sides is inserted in the limit hole in the limit frame, rotates limit screw again, and detection platform is fixed in the front end of mounting rod, because detection machine can be replaced, and the better detection of detection platform to the detection machine after replacement is convenient, ensures that detection lamp is aligned with the detection area of sensor, thereby improves the accuracy of detection. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is whole internal structure schematic diagram of the utility model;

[0018] Figure 2 It is mounting seat structure schematic diagram of the utility model;

[0019] Figure 3 It is mounting rod structure schematic diagram of the utility model;

[0020] Figure 4 It is base structure schematic diagram of the utility model;

[0021] Figure 5 It is whole structure schematic diagram of the utility model.

[0022] Main symbol explanation:

[0023] 1, base; 101, shell; 102, dust shield; 2, mounting seat; 201, arc slide rail; 202, mobile seat; 203, mounting disc; 204, dismounting disc; 205, mounting screw; 206, detection machine; 207, detection lamp; 3, mounting rod; 301, tripod; 302, limit frame; 303, limit screw; 304, limit hole; 305, detection platform; 306, limit rod. DETAILED DESCRIPTION

[0024] Below, combining the drawings and specific implementation, the utility model is further described, need to explain, under the premise of not conflicting, the following description of each embodiment or each technical feature between can be any combination and form new embodiment.

[0025] Embodiment:

[0026] Please combine Figures 1-5 The sensor shell defect detection device of the embodiment comprises a base 1, a mounting seat 2 and a mounting rod 3, the top of the base 1 is fixedly provided with a shell 101, both sides of the shell 101 are movably provided with dustproof plates 102, the front end of the shell 101 is fixedly provided with the mounting seat 2, the inside of the mounting seat 2 is fixedly provided with an arc-shaped sliding rail 201, the front end of the arc-shaped sliding rail 201 is movably provided with a moving seat 202, the front end of the moving seat 202 is movably provided with a detection lamp 207, and the central position of the front end of the mounting seat 2 is movably provided with a detection table 305.

[0027] Through the power driving of the moving seat 202, it can be ensured that the moving seat 202 can move on the surface of the arc-shaped sliding rail 201. Since the arc-shaped sliding rail 201 is in the shape of a circular arc, it can drive the detection machine 206 to move in a circular arc around the sensor, so that the detection lamp 207 can continuously and continuously check the entire surface of the sensor without missing any area, and the staff does not need to frequently manually change the detection position of the sensor, thereby improving the detection quality and efficiency.

[0028] The limiting screw 303 can fix the limiting frame 302 on one side of the mounting rod 3. By rotating the limiting screw 303 to cancel the limiting of the limiting frame 302, the limiting rods 306 on both sides of the detection table 305 are inserted into the limiting holes 304 in the limiting frame 302. By rotating the limiting screw 303 again, the detection table 305 is fixed on the front end of the mounting rod 3. Since the detection machine 206 can be replaced, the detection table 305 can be better detected by the replaced detection machine 206, so that the detection lamp is aligned with the to-be-detected area of the sensor, thereby improving the detection accuracy.

[0029] The front end of the moving seat 202 is fixedly provided with a mounting disc 203, the front end of the mounting disc 203 is movably provided with a dismounting disc 204, and the front end of the dismounting disc 204 is fixedly provided with a detection machine 206. By dismounting the dismounting disc 204 from the surface of the mounting disc 203, the detection machine 206 can be replaced.

[0030] The mounting disc 203 and the dismounting disc 204 are matched, and the mounting disc 203 and the dismounting disc 204 are movably installed through the mounting screw 205. When it is necessary to replace different detection machines 206, the dismounting disc 204 can be separated from the surface of the mounting disc 203 by unlocking the mounting screw 205.

[0031] The front end of the detection machine 206 is fixedly provided with a detection lamp 207, and the detection lamp 207 corresponds to the detection table 305. The detection machine 206 moves in a circular arc around the sensor, so that the detection lamp 207 can continuously and continuously check the entire surface of the sensor without missing any area.

[0032] The mounting rod 3 is fixedly installed at the central position of the front end of the mounting base 2 through the tripod 301, and the limiting frame 302 is movably installed on both sides of the mounting rod 3. The mounting rod 3 on the surface of the mounting base 2 can be supported through the tripod 301, and the limiting frame 302 can be fixed on one side of the mounting rod 3 through the limiting screw 303.

[0033] The limiting frame 302 is movably installed between the limiting screw 303 and the mounting rod 3, and a plurality of limiting holes 304 are formed in the limiting frame 302. The limiting of the limiting frame 302 is cancelled by rotating the limiting screw 303, and the limiting rod 306 on both sides of the detection table 305 is inserted into the limiting hole 304 in the limiting frame 302.

[0034] The limiting rod 306 is fixedly installed on both sides of the detection table 305 and matched with the limiting hole 304. The detection table 305 is fixed at the front end of the mounting rod 3 by rotating the limiting screw 303 again.

[0035] The implementation principle of the sensor shell defect detection device in the embodiment is that: through the sliding groove on the surface of the base 1, the dustproof plate 102 can be moved, the sensor to be detected is placed on the surface of the detection table 305, the power drive of the moving seat 202 can ensure that the moving seat 202 can move on the surface of the arc-shaped sliding rail 201, since the arc-shaped sliding rail 201 is in the shape of a circular arc, the detection machine 206 can be driven to perform circular arc motion with the sensor as the center, the detection lamp 207 can continuously check the entire surface of the sensor without missing any area, and the working staff does not need to frequently manually change the checking position of the sensor, thereby improving the detection quality and efficiency. The limiting frame 302, the detection table 305 and the limiting rod 306 are all made of transparent acrylic material, and dust can be prevented from entering the detection area through the dustproof plate 102 and the shell 101, so that dust does not fall on the surface of the sensor, and the detection effect is not poor.

[0036] The mounting rod 3 on the surface of the mounting base 2 can be supported through the tripod 301, the limiting frame 302 can be fixed on one side of the mounting rod 3 through the limiting screw 303, the limiting of the limiting frame 302 is cancelled by rotating the limiting screw 303, the limiting rod 306 on both sides of the detection table 305 is inserted into the limiting hole 304 in the limiting frame 302, the detection table 305 is fixed at the front end of the mounting rod 3 by rotating the limiting screw 303 again, when different detection machines 206 need to be replaced, the dismounting disc 204 can be separated from the surface of the mounting disc 203 by unlocking the mounting screw 205, since the detection machine 206 can be replaced, the detection machine 206 after replacement can better detect the detection table 305, the detection lamp 207 can be aligned with the to-be-detected area of the sensor, and thus the detection accuracy is improved.

[0037] The above embodiments are only preferred embodiments of the present application, and cannot be used to limit the scope of protection of the present application. Any non-essential changes and substitutions made by those skilled in the art on the basis of the present application belong to the scope of protection of the present application.

Claims

1. A sensor housing defect detection device, characterized in that: The invention comprises a base (1), a mounting seat (2) and a mounting rod (3); a shell (101) is fixedly mounted on the top of the base (1); dust shielding plates (102) are movably mounted on both sides of the shell (101); a mounting seat (2) is fixedly mounted on the front end of the shell (101); an arc-shaped slide rail (201) is fixedly mounted inside the mounting seat (2); a movable seat (202) is movably mounted on the front end of the arc-shaped slide rail (201); a detection lamp (207) is movably mounted on the front end of the movable seat (202); and a detection table (305) is movably mounted at the central position of the front end of the mounting seat (2).

2. A sensor housing defect detection device according to claim 1, characterized in that: A mounting plate (203) is fixedly mounted on the front end of the movable seat (202), a disassembly plate (204) is movably mounted on the front end of the mounting plate (203), and a detection machine (206) is fixedly mounted on the front end of the disassembly plate (204).

3. The sensor housing defect detection device according to claim 2, characterized in that: The installation disk (203) matches the disassembly disk (204), and the installation disk (203) and the disassembly disk (204) are movably installed via an installation screw (205).

4. The sensor housing defect detection device according to claim 2, characterized in that: A detection lamp (207) is fixedly mounted on the front end of the detection machine (206), and the detection lamp (207) corresponds to the detection platform (305).

5. The sensor housing defect detection device according to claim 1, characterized in that: A mounting rod (3) is fixedly mounted at the center of the front end of the mounting seat (2) via a tripod (301), and limiting frames (302) are movably mounted on both sides of the mounting rod (3).

6. The sensor housing defect detection device according to claim 5, characterized in that: The limiting frame (302) and the mounting rod (3) are movably mounted via a limiting screw (303), and a plurality of groups of limiting holes (304) are provided inside the limiting frame (302).

7. The sensor housing defect detection device according to claim 1, characterized in that: Limiting rods (306) are fixedly installed on both sides of the detection platform (305), and the limiting rods (306) match the limiting holes (304).

Citation Information

Patent Citations

  • Engine part shell defect detection device

    CN220040237U

  • Shell production defect detection mechanism

    CN220508816U