Visual automatic detection device for bottle body

Abstract

The utility model relates to the technical field of detection devices, and provides a bottle body visual automatic detection device aiming at the problem that the traditional packaging bottle body pattern detection efficiency is low, and the bottle body visual automatic detection device comprises a conveying mechanism and a detection mechanism; the conveying mechanism comprises a rack, a rotary disc is rotationally connected to the rack, and a plurality of pipe position jigs are rotationally connected to the periphery of the rotary disc in a surrounding mode. The rack is further provided with a first rotation driving piece used for driving the rotary disc to rotate. The detection mechanism comprises a detection station and a detection assembly; the detection station is located on a rotating path of the pipe position jig at the rotating disc; the detection assembly comprises a detection camera and a controller, and the detection camera is electrically connected with the controller; and the detection camera is arranged towards the detection station. The packaging bottle body pattern detection device has the effect of improving the packaging bottle body pattern detection efficiency conveniently.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of detection mechanism, and particularly to a bottle body visual automatic detection device. BACKGROUND

[0002] In the production and processing process of the packaging bottle, the specific pattern needs to be printed on the bottle body of the packaging bottle by the silk screen printing equipment.

[0003] In the process of printing the pattern on the bottle body by the silk screen printing equipment, the unqualified conditions such as partial pattern blur or position deviation are prone to occur. In order to ensure the overall printing quality, the pattern printed on the bottle body of the packaging bottle needs to be detected one by one after the pattern printing is completed, so as to timely screen out the substandard products with unqualified pattern printing.

[0004] At present, the detection method for the pattern of the bottle body of the packaging bottle is mainly the direct observation method by manual observation. The detection efficiency is low, and the missed detection phenomenon is prone to occur. Therefore, there is room for improvement. CONTENT OF THE INVENTION

[0005] In order to improve the detection efficiency of the pattern of the bottle body of the packaging bottle, the present application provides a bottle body visual automatic detection device.

[0006] The bottle body visual automatic detection device provided by the present application adopts the following technical scheme:

[0007] A bottle body visual automatic detection device, comprising a conveying mechanism and a detection mechanism;

[0008] The conveying mechanism comprises a rack, the rack is rotationally connected with a turntable, a plurality of tube position fixtures are rotationally connected around the outer periphery of the turntable, the tube position fixtures are used for sleeving the packaging bottles, and the rack is further provided with a first rotary drive member for driving the turntable to rotate;

[0009] The detection mechanism comprises a detection station and a detection assembly; the detection station is located on the rotation path of the tube position fixture at the turntable; the detection assembly comprises a detection camera and a controller, the detection camera is electrically connected with the controller; the detection camera is arranged towards the detection station, used for acquiring the pattern information of the bottle body of the packaging bottle located at the detection station and feeding back to the controller, and the controller is used for judging whether the pattern is qualified according to the pattern information fed back by the detection camera.

[0010] By adopting the technical scheme, the product to be detected is sleeved on each pipe position jig on the turntable, the first rotary driving element drives the turntable to rotate, when the pipe position jig sleeved with the product is moved to the detection station, the detection camera above the detection station acquires the pattern information of the bottle body of the packaging bottle located on the detection station at this time and feeds back to the controller, so that the controller judges whether the pattern of the bottle body of the packaging bottle is qualified according to the feedback pattern information, and automatic detection of the pattern of the bottle body of the packaging bottle is realized, and compared with the traditional manual visual detection method, the detection efficiency is effectively improved.

[0011] Preferably, the machine frame is further provided with a rotating assembly, the rotating assembly is arranged close to the detection station, and the rotating assembly is used to drive the pipe position jig on the detection station to rotate.

[0012] By adopting the technical scheme, when the pipe position jig is moved to the detection station by the turntable, the pipe position jig on the detection station is driven to rotate by the rotating assembly, so that the detection camera can more comprehensively acquire the pattern on the bottle body of the packaging bottle.

[0013] Preferably, the rotating assembly comprises a first support, a second support and a driving seat; the second support is arranged above the first support, the first support is provided with a sliding driving element for driving the second support to move towards or away from the detection station; the driving seat is rotationally connected to the second support, and the driving seat and the pipe position jig are arranged in parallel along the rotary shaft axis direction; one end of the driving seat close to the detection station is provided with a clamping part; the second support is provided with a second rotary driving element for driving the driving seat to rotate;

[0014] The pipe position jig is provided with a clamping part corresponding to the clamping part, and the clamping part is used for clamping cooperation with the clamping part.

[0015] By adopting the technical scheme, when the pipe position jig is moved to the detection station, the second support drives the driving seat to move towards the detection station by the sliding driving element, until the clamping part on the pipe position jig is clamped and cooperated with the clamping part on the driving seat, the temporary connection between the driving seat and the pipe position jig is realized, then the pipe position jig is driven to rotate by the second rotary driving element, so that the detection camera more completely acquires the pattern information of the bottle body of the packaging bottle located on the detection station; after the detection camera acquires the pattern information, the second support drives the driving seat to move away from the detection station by the sliding driving element, so that the clamping part is separated from the clamping part, and the separation of the pipe position jig and the driving seat is realized.

[0016] Preferably, the rack is further provided with a pre-positioning assembly, the pre-positioning assembly comprising a positioning station and a positioning part, the positioning station is located on the rotating path of the tube fixture, and the positioning part is arranged close to the positioning station and used for aligning the tube fixture on the positioning station, so that the clamping part on the tube fixture is opposite to the clamping part on the driving seat after the tube fixture moves from the positioning station to the detection station.

[0017] By using the above technical scheme, the tube fixture is aligned by the pre-positioning assembly, so that the clamping part on the tube fixture can be opposite to the clamping part at the front end of the driving seat after the tube fixture moves to the detection station, which facilitates the clamping cooperation between the clamping part and the clamping part.

[0018] Preferably, the detection camera is arranged on the rack through a detection support, the detection support comprises two oppositely arranged support plates, and the detection camera is located between the two support plates; the detection camera is rotatably connected to the two support plates through connecting shafts on the two opposite sides, respectively, and the connecting shafts are in damping cooperation with the corresponding support plates.

[0019] By using the above technical scheme, the detection camera can swing to adjust its orientation according to actual use needs, which is beneficial to improve the applicability of the detection camera.

[0020] Preferably, the detection support is provided with an upper lamp holder arranged between the detection camera and the detection station, the upper lamp holder is provided with an observation hole opposite to the detection camera, and the upper lamp holder is provided with a plurality of lamp tubes.

[0021] By using the above technical scheme, the detection station can be illuminated by the lamp tubes on the upper lamp holder, so that the detection camera can clearly obtain the pattern information of the bottle body of the packaging bottle on the detection station.

[0022] Preferably, the upper lamp holder is further provided with a lateral lamp on one side, and the lateral lamp is arranged towards the detection station.

[0023] By using the above technical scheme, the detection station is illuminated by the lateral lamp and the lamp tubes on the bottom of the upper lamp holder, which is beneficial to the detection camera to more clearly obtain the pattern information of the bottle body of the packaging bottle on the detection station.

[0024] Preferably, the end of the tube fixture away from the rack is chamfered.

[0025] By using the above technical scheme, the packaging bottle is more easily sleeved on the tube fixture, which is beneficial to reduce the assembly difficulty of the packaging bottle.

[0026] To sum up, the present application includes at least one of the following beneficial technical effects:

[0027] 1. By setting the detection mechanism and the conveying mechanism, after the packaging bottle to be detected is sleeved on the corresponding pipe position jig, the first return driving element drives the rotating disc to rotate, and each pipe position jig is driven to the detection station in turn through the rotation of the rotating disc. After the detection camera on the detection station obtains the pattern product information of the packaging bottle on the detection station, the information is fed back to the controller, so that the controller can judge whether the pattern is qualified, thereby improving the detection efficiency of the pattern on the bottle body.

[0028] 2. By setting the rotating assembly, the pipe position jig on the detection station is driven to rotate by the rotating assembly, which is conducive to the detection camera to obtain more complete pattern information of the bottle body.

[0029] 3. By setting the pre-positioning assembly, the pipe position jig before moving to the detection station is adjusted by the pre-positioning assembly, so that the pipe position jig can be opposite to the clamping part of the rotating assembly after the group of pipe position jigs move to the detection station, thereby facilitating the temporary connection between the driving seat and the pipe position jig through the clamping and cooperation of the clamping part and the clamping part. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 is the overall structure schematic diagram of the bottle body visual automatic detection device.

[0031] Figure 2 is Figure 1 the enlarged schematic diagram of A part in

[0032] Figure 3 is the structure schematic diagram of the rotating assembly.

[0033] Figure 4 is the structure schematic diagram of the conveying mechanism and the pre-positioning assembly.

[0034] BRIEF DESCRIPTION OF DRAWINGS:

[0035] 1, conveying mechanism; 11, rack; 12, rotating disc; 121, pipe position jig; 1211, clamping rod; 13, rotating assembly; 131, first support; 132, second support; 133, sliding driving element; 134, driving seat; 136, clamping plate; 137, clamping notch; 135, second return driving element; 14, pre-positioning assembly; 141, positioning rod; 142, support block; 143, first connecting shaft; 144, second connecting shaft; 145, driving wheel; 146, limiting air cylinder; 147, spring needle; 2, detection mechanism; 20, support plate; 21, detection camera; 22, upper lamp holder; 221, observation port; 23, lateral lamp holder; 231, lateral lamp. DETAILED DESCRIPTION

[0036] The application will be further described below in conjunction with the accompanying drawings. Figures 1-3 The application will be further described below in conjunction with the accompanying drawings.

[0037] The embodiments of the application disclose a bottle body visual automatic detection device, which refers to Figure 1 , comprising a conveying mechanism 1 and a detection mechanism 2; the conveying mechanism 1 comprises a rack 11, a rotating disc 12 and a first rotary driving member, the rotating disc 12 is rotationally connected to the rack 11, and the first rotary driving member is drivingly connected with the rotating disc 12 and used for driving the rotating disc 12 to rotate around the axis direction of the rotating disc 12; a plurality of pipe position fixtures 121 are uniformly arranged around the rotating disc 12 along the axis direction of the rotating disc 12, and the pipe position fixtures 121 are used for sleeving the packaging bottles; the detection mechanism 2 comprises a detection station and a detection assembly; the detection station is located on the rotating path of the pipe position fixtures 121; the detection assembly comprises a detection camera 21 and a controller, the detection camera 21 is arranged towards the detection station and used for acquiring the pattern information of the packaging bottles located at the detection station and feeding back to the controller, and the controller is used for judging whether the printing pattern of the packaging bottles is qualified according to the pattern information fed back by the detection camera 21.

[0038] When the printing pattern of the packaging bottles is detected, the packaging bottles to be detected are sleeved on the pipe position fixtures 121 on the rotating disc 12; the rotating disc 12 is driven to rotate by the first rotary driving member, so as to drive the pipe position fixtures 121 and the packaging bottles sleeved on the pipe position fixtures 121 to rotate to the detection station in sequence; when the pipe position fixtures 121 rotate to the detection station, the pattern information of the bottle body of the packaging bottles on the pipe position fixtures 121 is acquired by the detection camera 21 and fed back to the controller, and whether the packaging bottles are qualified is judged by the controller according to the fed-back pattern information, so as to realize the automatic detection of the printing pattern of the bottle body of the packaging bottles.

[0039] In the embodiment, the first rotary driving member is a cam divider, the output end of the cam divider is coaxially connected with the rotating disc 12, and in other embodiments, the first rotary driving member is also replaced by a speed reducer. The pipe position fixtures 121 are rotationally penetrated into the rotating disc 12 through bearings towards one end of the rack 11, and the axis directions of the pipe position fixtures 121 and the rotating disc 12 are parallelly arranged.

[0040] Referring to Figure 1 and Figure 2 , the rack 11 is further provided with a rotating assembly 13, the rotating assembly 13 is located at the top of the rack 11 and close to the detection station, and the rotating assembly 13 is used for driving the pipe position fixtures 121 located on the detection station to rotate.

[0041] Referring to Figure 2 and Figure 3, the rotating assembly 13 comprises a first support 131, a second support 132 and a driving seat 134; the second support 132 is slidingly connected to the first support 131 through a sliding block sliding rail structure; the first support 131 is provided with a sliding driving part 133 for driving the second support 132 to slide towards or away from the detection station, specifically, the sliding driving part 133 is a motor cam mechanism, and in other embodiments, the sliding driving part 133 can also be replaced by a gas cylinder. The driving seat 134 is rotationally connected to the second support 132 and is arranged towards the detection station, and the rotation axis direction of the driving seat 134 coincides with the axis direction of the tube jig 121 located at the detection station; the end of the driving seat 134 close to the detection station is provided with a clamping part, and the clamping part comprises a clamping plate 136 connected perpendicularly to the end face of the driving seat 134 close to the detection station, and the clamping plate 136 is provided with a clamping notch 137; the second support 132 is further provided with a second rotary driving part 135 for driving the driving seat 134 to rotate around the rotation axis direction thereof, specifically, the second rotary driving part 135 is a speed reducer motor.

[0042] The tube jig 121 is provided with a clamping part corresponding to the clamping part at one end of the rack 11; the clamping part comprises a clamping rod 1211 connected to the outer periphery of the tube jig 121; the axis direction of the clamping rod 1211 is perpendicular to the axis direction of the tube jig 121. The clamping notch 137 is used for embedding the clamping rod 1211.

[0043] Through the arrangement of the rotating assembly 13, after the tube jig 121 is rotated to the detection station by the rotating disc 12, the first sliding driving part 133 drives the second support 132 to drive the driving seat 134 to move towards the detection station until the clamping rod 1211 on the tube jig 121 is embedded into the clamping notch 137 on the clamping plate 136, realizing the clamping cooperation between the clamping part and the clamping part, so as to realize the temporary connection between the driving seat 134 and the tube jig 121 by the clamping cooperation between the clamping part and the clamping part; then the second rotary driving part 135 drives the driving seat 134 to drive the tube jig 121 located at the detection station and the packaging bottle sleeved on the tube jig 121 to rotate, which is conducive to the detection camera 21 to capture and obtain the pattern information of the packaging bottle body more comprehensively, reducing the generation of detection dead angles.

[0044] In actual use, the tube jig 121 can be adjusted according to the specifications of the packaging bottle, so that the packaging bottle is sleeved on the tube jig 121 with proper interference fit, so that the tube jig 121 can better drive the packaging bottle to rotate when rotating. The end of the tube jig 121 away from the rack 11 is chamfered, which facilitates the packaging bottle to be easily sleeved on the tube jig 121, thereby reducing the installation difficulty of the packaging bottle.

[0045] Referring to Figure 2 andFigure 4 The rack 11 is further provided with a pre-positioning assembly 14, which comprises a positioning station and a positioning part. The positioning station is located on the rotating path of the pipe-positioning jig 121 and is arranged before the detection station. The positioning part is arranged close to the positioning station and is used to align the pipe-positioning jig 121, so that the clamping rod 1211 on the pipe-positioning jig 121 is arranged opposite the clamping notch 137 on the rotating assembly 13 after the pipe-positioning jig 121 moves from the positioning station to the detection station. In this embodiment, the clamping rod 1211 on the pipe-positioning jig 121 that rotates to the detection station is arranged opposite the clamping notch 137 on the rotating assembly 13 when the axis direction of the clamping rod 1211 is perpendicular to the axis direction of the rotating disc 12.

[0046] The positioning part comprises a positioning rod 141 and a positioning driving member. The positioning rod 141 is located on the rotating path of the clamping rod 1211 of the pipe-positioning jig 121 at the positioning station. When the pipe-positioning jig at the detection station rotates around its axis direction to the clamping rod 1211 on its end portion, the clamping rod 1211 is arranged opposite the clamping notch 137 on the rotating assembly 13.

[0047] The positioning driving member is used to drive the pipe-positioning jig 121 at the positioning station to rotate. The positioning driving member comprises a support block 142, which is located on the side of the positioning rod 141 away from the positioning station. The support block 142 is obliquely supported on the rack 11 by a limiting member. The oblique upper end of the support block 142 is arranged close to the positioning station, and the oblique lower end of the support block 142 is arranged away from the positioning station. The support block 142 is further provided with a first connecting shaft 143 and a second connecting shaft 144. The first connecting shaft 143 is located between the oblique upper end and the oblique lower end of the support block 142 and is rotatably connected to the support block 142 and the rack 11 by a bearing. The second connecting shaft 144 is located on the oblique upper end of the support block 142 and is rotatably connected to the support block 142 by a bearing. The axis directions of the first connecting shaft 143 and the second connecting shaft 144 are both arranged parallel to the axis direction of the pipe-positioning jig 121. The rack 11 is further provided with a third rotary driving member for driving the first connecting shaft 143 to rotate. Specifically, the third rotary driving member is a speed reducer. The first connecting shaft 143 and the second connecting shaft 144 are connected by a synchronous belt. The second connecting shaft 144 is coaxially connected with a driving wheel 145.

[0048] The limiting piece is located on the side of the supporting block 142 away from the positioning rod 141; the limiting piece includes a spring ejector pin 147 supported on the rack 11 and a limiting air cylinder 146; the spring ejector pin 147 and the limiting air cylinder 146 are respectively towards the inclined upper end and the inclined lower end of the supporting block 142, the end of the spring ejector pin 147 is in abutting arrangement with the inclined upper end of the supporting block 142, and the end of the piston rod of the limiting air cylinder 146 is in abutting arrangement with the inclined lower end of the supporting block 142. The supporting block 142 is obliquely supported on the rack 11 by the cooperation of the limiting air cylinder 146 and the spring ejector pin 147.

[0049] When the pipe position jig 121 is positioned by the positioning assembly, the piston rod of the limiting air cylinder 146 is driven to retract, so that the inclined upper end of the supporting block 142 drives the driving wheel 145 to swing towards the positioning station under the action of the spring ejector pin 147, until the driving wheel 145 at the inclined upper end of the supporting block 142 abuts against the end of the pipe position jig 121 on the detection station; the first connecting shaft 143 drives the driving wheel 145 on the second connecting shaft 144 to rotate by the third rotary drive, and the pipe position jig 121 is driven to rotate by the rotating driving wheel 145, until the clamping rod 1211 on the pipe position jig 121 overlaps the upper part of the positioning rod 141, completing the positioning of the pipe position jig 121. Then the piston rod of the limiting air cylinder 146 is driven to extend, so as to drive the supporting block 142 to swing and drive the driving wheel 145 away from the pipe position jig 121, so as to facilitate the subsequent rotation of the turntable 12 to transfer the positioned pipe position jig 121 from the detection station to the detection station.

[0050] Referring to Figure 1 The detection camera 21 is installed on the top of the rack 11 through a detection support, the detection support includes two oppositely arranged support plates 20; the detection camera 21 is located between the two support plates 20; the detection camera 21 is horizontally connected with support shafts on the two opposite sides, and the support shafts on the two sides of the detection camera 21 are respectively rotationally connected to the two support plates 20, and the support shafts are in damping cooperation with the corresponding support plates 20. Through the above arrangement, in the subsequent use process, the detection camera 21 can be swung to adjust the orientation angle of the detection camera 21.

[0051] The detection support is connected with an upper lamp holder 22, and the upper lamp holder 22 is located between the detection station and the detection camera 21. The upper lamp holder 22 is provided with an observation port 221, and the observation port 221 is oppositely arranged with the detection camera 21, so that the detection camera 21 can obtain the pattern of the bottle body on the detection station through the observation port 221. A plurality of lamp tubes are installed on the bottom of the upper lamp holder 22, and in the subsequent detection process, the detection station can be illuminated by the plurality of lamp tubes on the upper lamp holder 22, so that the detection camera 21 can more clearly obtain the pattern information.

[0052] The detection support bottom is further connected with a lateral lamp holder 23, and a lateral lamp 231 is installed on the lateral lamp holder 23. The lateral lamp 231 is arranged towards the detection station, and the lateral lamp 231 cooperates with the lamp tube on the upper lamp holder 22 to illuminate the detection station, which is beneficial to further improve the illumination effect of the detection station.

[0053] The implementation principle of the embodiment of the present application is that: after the to-be-detected packaging bottles are sequentially sleeved on the plurality of pipe site jigs 121 of the turntable 12, the first rotary driving member drives the turntable 12 to drive the pipe site jigs 121 to rotate. During the rotation of the pipe site jigs 121 with the turntable 12, the pipe site jigs 121 first enter the positioning station and are positioned by the positioning part of the pre-positioning assembly 14, and then enter the detection station. While the pipe site jigs 121 are driven to rotate by the rotating assembly 13, the detection camera 21 on the detection station acquires the pattern information on the packaging bottles sleeved on the pipe site jigs 121 and feeds back to the controller. The controller judges whether the printing pattern of the packaging bottle is qualified, realizes the automatic detection of the printing pattern of the packaging bottle body, and is beneficial to improve the detection efficiency of the printing pattern of the packaging bottle body.

[0054] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application. Therefore, equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.

Claims

1. A bottle body automatic visual inspection device, characterized by: It comprises a conveying mechanism (1) and a detecting mechanism (2); The conveying mechanism (1) comprises a frame (11), a turntable (12) is rotatably connected to the frame (11), a plurality of pipe positioning jigs (121) are rotatably connected around the outer circumference of the turntable (12), and the pipe positioning jigs (121) are used for inserting packaging bottles. The frame (11) is also provided with a first rotary driving member for driving the turntable (12) to rotate; The detection mechanism (2) includes a detection station and a detection component; the detection station is located on the rotation path of the tube position fixture (121) at the turntable (12); the detection component includes a detection camera (21) and a controller, and the detection camera (21) is electrically connected to the controller; the detection camera (21) is set toward the detection station and is used to obtain pattern information of the bottle body of the packaging bottle located at the detection station and feed it back to the controller, and the controller is used to judge whether the pattern is qualified based on the pattern information fed back by the detection camera (21).

2. The automatic visual inspection device for bottle bodies according to claim 1, characterized in that: The frame (11) is further provided with a rotating assembly (13), which is arranged close to the inspection station and is used to drive the pipe position fixture (121) on the inspection station to rotate.

3. The automatic visual inspection device for bottle bodies according to claim 2, characterized in that: The rotating assembly (13) includes a first bracket (131), a second bracket (132) and a driving seat (134); the second bracket (132) is supported above the first bracket (131), and the first bracket (131) is provided with a sliding driving member (133) for driving the second bracket (132) to move toward or away from the detection station; the driving seat (134) is rotatably connected to the second bracket (132), and the driving seat (134) and the pipe position fixture (121) are arranged in parallel with the axis direction of the rotating shaft; the driving seat (134) is provided with a clamping portion at one end close to the detection station; the second bracket (132) is provided with a second rotary driving member (135) for driving the driving seat (134) to rotate; The pipe positioning fixture (121) is provided with a clamping piece corresponding to the clamping portion, and the clamping piece is used for clamping and cooperating with the clamping portion.

4. The automatic visual inspection device for bottle bodies according to claim 3, characterized in that: The frame (11) is also provided with a pre-positioning assembly (14), and the pre-positioning assembly (14) includes a positioning station and a positioning portion. The positioning station is located on the rotation path of the pipe positioning fixture (121), and the positioning portion is arranged close to the positioning station. The positioning portion is used to align the pipe positioning fixture (121) located on the positioning station, so that after the pipe positioning fixture (121) moves from the positioning station to the detection station, the clamping piece on the pipe positioning fixture (121) and the clamping portion on the drive seat (134) are arranged relative to each other.

5. The automatic visual inspection device for bottle bodies according to claim 1, characterized in that: The detection camera (21) is supported on the frame (11) through a detection bracket, and the detection bracket includes two support plates (20) arranged opposite to each other, and the detection camera (21) is located between the two support plates (20); the detection camera (21) is rotatably connected to the two support plates (20) at opposite sides through connecting shafts, and the connecting shafts are damped with the corresponding support plates (20).

6. The automatic visual inspection device for bottle bodies according to claim 5, characterized in that: An upper light rack (22) is provided at the bottom of the detection bracket, and the upper light rack (22) is supported between the detection camera (21) and the detection station. An observation port (221) is provided on the upper light rack (22), and the observation port (221) is arranged opposite to the detection camera (21). A plurality of light tubes are installed at the bottom of the upper light rack (22).

7. The automatic visual inspection device for bottle bodies according to claim 6, characterized in that: A lateral lamp (231) is also supported on one side of the upper lamp frame (22), and the lateral lamp (231) is arranged toward the detection station.

8. The automatic visual inspection device for bottles according to claim 1, characterized in that: The pipe positioning fixture (121) is chamfered at one end away from the frame (11).

Images