Connection terminal, connector, distribution box and vehicle
By introducing a torsion portion and an adapter shell structure into the connection terminal, the problem of high-precision adaptation of the electric vehicle charging and distribution busbar is solved, the connection stability and contact effectiveness are improved, and it is adapted to more installation angles and usage scenarios.
Patent Information
- Application Number
- CN202422668769.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the existing technology, the rigid solid core busbar of the electric vehicle charging and distribution busbar is difficult to achieve high-precision adaptation, resulting in poor connection problems. In particular, when using conventional one-piece stamped terminals, after the bolts are locked, strong stress will be generated at the end position and the matching electrical connection locking copper busbar, resulting in incomplete engagement of the electrical connection end face.
A connecting terminal is designed. By setting a torsion portion between a first connecting portion and a second connecting portion to form a preset angle, combined with an adaptive shell structure, the flexible wrapping and structural strength of the connector are achieved, the connection stress is reduced, and the contact effectiveness is improved.
The angle formed by the torsion part and the adapted shell structure ensure that the connection is both effective and stress is reduced, adapting to more installation angles and improving connection stability and adaptability.
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Figure CN223451225U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electrical equipment, in particular to a connecting terminal, a connector, a distribution box and a vehicle. BACKGROUND
[0002] At present, in the electric vehicle industry, it is difficult to achieve high-precision adaptation of hard solid bus bars used in charging and distribution bus bars.
[0003] Especially in the process of using conventional integrated stamping terminals, after the bolt is completely locked, strong stress will be generated at the end position and the paired electric connection locking copper bar, which also causes incomplete joint connection of the electric connection end face, resulting in poor contact problems. SUMMARY
[0004] The embodiments of the present application provide a connecting terminal, a connector, a distribution box and a vehicle, which improve the adaptability of the connecting terminal or the connector to at least partially solve the above technical problems.
[0005] In order to achieve the above purpose, according to the first aspect of the present application, a connecting terminal is provided, comprising: a first connecting part, the first connecting part is formed with a first connecting surface;
[0006] a second connecting part, the second connecting part is formed with a second connecting surface;
[0007] a torsion part connected between the first connecting part and the second connecting part to form a preset included angle between the first connecting surface and the second connecting surface.
[0008] Optionally, in some embodiments of the present application, in the arrangement direction of the first connecting part, the torsion part and the second connecting part, the length of the first connecting part is greater than the length of the second connecting part.
[0009] Optionally, in some embodiments of the present application, in the arrangement direction of the first connecting part, the torsion part and the second connecting part, the length of the torsion part is greater than the length of the second connecting part.
[0010] Optionally, in some embodiments of the present application, the first connecting surface and the second connecting surface are both configured as a plane.
[0011] Optionally, in some embodiments of the present application, the torsion part is formed by stacking a plurality of metal layers.
[0012] Optionally, in some embodiments of the present application, the preset included angle is in the range of 1° to 20°.
[0013] According to a second aspect of the present application, a connector is provided, comprising the aforementioned connection terminal, and a first housing comprising a first limiting portion in limiting cooperation with a first connection surface of the connection terminal.
[0014] Optionally, in some embodiments of the present application, the connector further comprises a connection cable electrically connected to the second connection portion.
[0015] a second housing for covering at least part of the connection cable;
[0016] wherein the first housing is fixedly connected with the second housing so that the second housing is at least partially covered on the outside of the first housing.
[0017] Optionally, in some embodiments of the present application, the connection cable further comprises:
[0018] a shielding layer for forming electrical shielding on the outside of the connection cable;
[0019] a shielding ring for forming electrical connection between the shielding layer and the second housing;
[0020] wherein the shielding ring is sleeved on the outside of the connection cable.
[0021] Optionally, in some embodiments of the present application, the first connection portion is provided with a fixing hole for connecting the first connection portion with the first housing.
[0022] Optionally, in some embodiments of the present application, the first housing is formed with a positioning portion abutting against the torsion portion, the positioning portion being provided with a riveting hole.
[0023] the connector further comprises:
[0024] a fastener for penetrating through the riveting hole and the fixing hole to fixedly connect the connection terminal and the first housing.
[0025] According to a third aspect of the present application, a distribution box is provided, comprising the aforementioned connector or the aforementioned connection terminal.
[0026] According to a fourth aspect of the present application, a vehicle is provided, comprising the aforementioned connector or the aforementioned connection terminal or the aforementioned distribution box.
[0027] The present application has the beneficial effect of providing a connection terminal, a connector, a distribution box and a vehicle capable of expanding the connection range.
[0028] More specifically, some embodiments of the present application can have the following specific beneficial effects:
[0029] The first connecting part and the second connecting part are deflected by the included angle formed between the first connecting part and the second connecting part, so that the effectiveness of contact is ensured and the connecting stress is reduced.
[0030] The first shell matched with the connecting terminal enables the connector to be matched with more installation angles.
[0031] The combination of the first shell and the second shell effectively takes into account the flexible wrapping required by the deflection of the connecting terminal and the structural strength required during installation.
[0032] Other features and advantages of the present application will be described in detail in the following specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of these drawings.
[0034] In order to more completely understand the present application and its beneficial effects, the following will be described in conjunction with the drawings, wherein the same reference numerals in the following description represent the same parts.
[0035] Figure 1 is a schematic view of the connecting terminal provided in the exemplary embodiments of the present application when viewed from one perspective;
[0036] Figure 2 is a schematic view of the connecting terminal provided in the exemplary embodiments of the present application when viewed from another perspective;
[0037] Figure 3 is a schematic view of the preset included angle a of the connecting terminal provided in the exemplary embodiments of the present application;
[0038] Figure 4 is a schematic view of the preset included angle β of the connecting terminal provided in the exemplary embodiments of the present application;
[0039] Figure 5 is a schematic view of the connector provided in the exemplary embodiments of the present application when viewed from one perspective;
[0040] Figure 6 is an exploded schematic view of the connector provided in the exemplary embodiments of the present application;
[0041] Figure 7 is a schematic view of the connector provided in the exemplary embodiments of the present application when viewed from another perspective;
[0042] Figure 8 is a cross-sectional structure diagram of a connector provided in the example embodiment of the present application;
[0043] Figure 9 is a diagram of a partial component of a connector provided in the example embodiment of the present application;
[0044] Figure 10 is a cross-sectional diagram of a partial component of a connector provided in the example embodiment of the present application;
[0045] Figure 11 is a diagram of a second housing provided in the example embodiment of the present application;
[0046] Figure 12 is a diagram of a first housing provided in the example embodiment of the present application;
[0047] Figure 13 is a diagram of a further partial component of a connector provided in the example embodiment of the present application;
[0048] Figure 14 is a diagram of a connection terminal and a connection cable connection method provided in the example embodiment of the present application;
[0049] Figure 15 is a diagram of a connection cable cross section provided in the example embodiment of the present application;
[0050] Figure 16 is a diagram of a connection cable provided in the example embodiment of the present application;
[0051] Figure 17 is a diagram of a connector provided in the example embodiment of the present application when viewed from one perspective when mounted to a case;
[0052] Figure 18 is a diagram of a connector provided in the example embodiment of the present application when viewed from another perspective when mounted to a case;
[0053] Figure 19 is a partial enlarged diagram of Figure 18 ;
[0054] Figure 20 is a diagram of a connector provided in the example embodiment of the present application when viewed from a further perspective when mounted to a case;
[0055] Figure 21 is a partial enlarged diagram of Figure 20 ;
[0056] Figure 22 is a diagram of a structure of a vehicle provided in the example embodiment of the present application.
[0057] BRIEF DESCRIPTION OF DRAWINGS
[0058] 1. vehicle
[0059] 10. connector
[0060] 100. connection terminal; 101. metal layer
[0061] 110. first connection part; 111. first connection surface; 112. connection hole; 113. fixing hole
[0062] 120. second connection part; 121. second connection surface
[0063] 130. torsion part
[0064] 200. first housing; 201. first body; 202. first accommodating cavity; 203. first limiting part
[0065] 210. insertion part; 211. clamping hook; 212. guide groove; 213. first limiting step
[0066] 220. transition part; 221. transition inclined surface; 222. guide rib
[0067] 230. positioning part; 231. riveting hole; 232. protruding hole
[0068] 300. connection cable; 301. knurling
[0069] 310. core; 311. third contact surface
[0070] 320. insulating layer
[0071] 330. shielding layer
[0072] 400. second housing; 401. flange gasket
[0073] 410. second body; 411. second accommodating cavity
[0074] 420. clamping block
[0075] 430. clamping groove
[0076] 440. guide block
[0077] 450. mounting flange; 451. mounting hole; 452. end face groove
[0078] 500. shielding ring
[0079] 510. clamping part; 511. clamping spring
[0080] 520, clamping portion; 521, clamping spring;
[0081] 530, stepped portion;
[0082] 600, buckle; 601, buckle through hole;
[0083] 610, buckle frame;
[0084] 700, sealing ring; 701, sealing through hole;
[0085] 800, limiting ring; 801, limiting through hole;
[0086] 900, fastener;
[0087] 20, box; 30, connecting bolt; 40, locking bolt. DETAILED DESCRIPTION
[0088] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person skilled in the art without creative labor are within the protection scope of the present application.
[0089] Referring to Figures 1 to 4 As a first aspect of the present application, the present application provides a connection terminal 100.
[0090] Referring to Figure 1 The connection terminal 100 mainly includes a first connection portion 110, a second connection portion 120 and a torsion portion 130.
[0091] The first connection portion 110 is formed with a first connection surface 111; the second connection portion 120 is formed with a second connection surface 121. The first connection surface 111 and the second connection surface 121 are both used to form electrical connection by contact. When the first connection surface 111 and the second connection surface 121 respectively form contact with different first and second components, the connection terminal 100 forms a current path between the first and second components through its electrical conductivity, thereby forming electrical connection between the first and second components.
[0092] That is, the first connection portion 110 provides the first connection surface 111 for connecting the first component; the second connection portion 120 provides the second connection surface 121 for connecting the second component.
[0093] The first connecting part 110 is generally connected by single-sided contact, i.e. only has one first connecting surface 111; in some application scenarios, the first connecting part 110 can also have two oppositely arranged or adjacently arranged first connecting surfaces 111. When oppositely arranged, the two first connecting surfaces 111 can be arranged in parallel; when adjacently arranged, the two first connecting surfaces 111 can be arranged perpendicularly to each other.
[0094] Similarly, the second connecting part 120 is generally connected by single-sided contact, i.e. only has one second connecting surface 121; in some application scenarios, the second connecting part 120 can also have two oppositely arranged or adjacently arranged second connecting surfaces 121. When oppositely arranged, the two second connecting surfaces 121 can be arranged in parallel; when adjacently arranged, the two second connecting surfaces 121 can be arranged perpendicularly to each other.
[0095] The torsion part 130 is arranged between the first connecting part 110 and the second connecting part 120, and mainly serves to connect, and the torsion part 130 is not used for contact conduction. The main role of the torsion part 130 is to relatively deflect the first connecting surface 111 and the second connecting surface 121 by a certain angle through its own shape, when there are multiple first connecting surfaces 111 and second connecting surfaces 121, a corresponding group of first connecting surfaces 111 and second connecting surfaces 121 can be relatively deflected by a certain angle; or all the first connecting surfaces 111 and the second connecting surfaces 121 do not coincide, so that any two first connecting surfaces 111 and second connecting surfaces 121 are relatively deflected by a certain angle.
[0096] That is, the torsion part 130 is connected between the first connecting part 110 and the second connecting part 120 and forms a preset included angle between the first connecting surface 111 and the second connecting surface 121.
[0097] Referring to FIG. 1, Figure 3 The first connecting surface 111 and the second connecting surface 121 can be planes, and a preset included angle a is formed between the first connecting surface 111 and the second connecting surface 121 at this time. As an optional solution, the first connecting surface 111 and the second connecting surface 121 can also be curved surfaces, which can be a single curved surface or a composite curved surface composed of multiple single curved surfaces.
[0098] If the first connecting surface 111 and the second connecting surface 121 are the same curved surface, the included angle formed by the tangent plane corresponding to a reference point of them is taken as the preset included angle defined in the present application; if the first connecting surface 111 and the second connecting surface 121 are different curved surfaces, the maximum one of multiple included angles formed by all tangent planes of them is taken as the preset included angle defined in the present application.
[0099] Referring to FIG. 1, Figure 4 The first connecting part 110 and the second connecting part 120 can be arranged in parallel. Figure 4 The angle between the extension direction in the preset plane represented by the paper plane (horizontal plane perpendicular to the front-rear direction) is also defined as the preset angle of the present application. As an example, in the specific embodiment shown in Figures 1 to 3 In the specific embodiment provided, in the preset plane constituted by the up-down direction and the left-right direction, the second connecting part 120 forms a preset angle with the first connecting part 110 through the torsion part 130.
[0100] The extension direction of the first connecting part 110 in the preset plane refers to the maximum dimension direction D1 of the projection outline of the first connecting part 110 in the preset plane. Similarly, the extension direction of the second connecting part 120 in the preset plane refers to the maximum dimension direction D2 of the projection outline of the second connecting part 120 in the preset plane.
[0101] When the torsion angle is measured as the angle of the extension direction in the preset plane, the volume properties of the first connecting part 110 and the second connecting part 120 can be better reflected, so that the flexible connection of the first connecting part 110 and the second connecting part 120 can be better achieved through the setting of the preset angle.
[0102] With the above scheme, compared with the common one-piece stamping terminal stamping process, the present application forms a torsion part 130 between the first connecting part 110 and the second connecting part 120, so that the first connecting part 110 and the second connecting part 120 can form a more flexible connection than the conventional one-piece stamping terminal through the torsion part 130. In the case of forming a preset angle between the first connecting surface 111 and the second connecting surface 121, when the end position of the first connecting part 110 or the second connecting part 120 is locked to the external conductive part such as copper bar, the first connecting part 110 and the second connecting part 120 can be relatively twisted, thereby reducing the strong stress of the locking position of the connecting terminal 100, making the electrical connection end surface of the connecting terminal 100 more closely combined, thereby ensuring the effectiveness of the contact and reducing the connection stress. And in the use scene where the assembly space is limited, this configuration can reduce the space size of the reserved space around the connecting terminal 100 for ensuring the assembly precision, thereby being applicable to more use scenes.
[0103] In some embodiments, in the arrangement direction of the first connecting part 110, the torsion part 130 and the second connecting part 120, the length of the first connecting part 110 is greater than the length of the second connecting part 120. As an example, referring to Figure 2 As shown, in the specific embodiment shown in Figure 2 In the specific embodiment shown, the front-rear direction is the arrangement direction of the first connecting part 110, the torsion part 130 and the second connecting part 120.
[0104] The different lengths of the first connecting portion 110 and the second connecting portion 120 can be adapted to connect different components. For example, the first connecting portion 110 can be connected to a conductive component such as an external copper bar, and the second connecting portion 120 can be connected to a hard solid busbar.
[0105] In the related art, the hard solid busbar is often combined with the connecting terminal 100 by welding or other combination methods before the copper bar is assembled to the connecting terminal 100, and then the corresponding connecting structure on the connecting terminal 100 is used to fix the copper bar and the connecting terminal 100. By making the length of the first connecting portion 110 greater than the length of the second connecting portion 120, the first type of connecting terminal 100 with a larger size can be used to configure the assembly structure connected to the copper bar.
[0106] That is, by using the above scheme, the use scenarios in which the first connecting portion 110 and the second connecting portion 120 are respectively connected to external structures of different structures can be adapted, the physical size of the connecting terminal 100 can be fully utilized, the assembly work can be facilitated, and the connection stability can be improved.
[0107] In some embodiments, in the arrangement direction of the first connecting portion 110, the torsion portion 130, and the second connecting portion 120, the length of the torsion portion 130 is greater than the length of the second connecting portion 120, so that the torsion portion 130 has a considerable length, thereby enabling the connecting terminal 100 to have sufficient deformation ability when assembled to components such as copper bars, thereby improving the connection stability.
[0108] In some embodiments, the length of the torsion portion 130 ranges from 15 mm to 35 mm, and more specifically, the length of the torsion portion 130 ranges from 20 mm to 30 mm. In a limited space, reasonable design of the length of the torsion portion 130 is beneficial to improve its stress bearing capacity, and at the same time, the size of the torsion portion 130 is not too large, so that the connecting terminal 100 is relatively easy to deform under external force, thereby causing the connecting terminal 100 to be unstable in connection with the copper bar, the hard solid busbar, and the like.
[0109] When the relative length and size changes among the first connecting portion 110, the second connecting portion 120, and the torsion portion 130 are considered, the stability of the connection between the connecting terminal 100, the busbar, the copper bar, and the like, and the structural strength of the connecting terminal 100 itself will have a great influence, and therefore the size of the first connecting portion 110, the second connecting portion 120, and the torsion portion 130 can be controlled to ensure that the connecting terminal 100 meets the use requirements.
[0110] For example, in the arrangement direction of the first connecting portion 110, the torsion portion 130, and the second connecting portion 120, the ratio of the length of the first connecting portion 110 to the length of the second connecting portion 120 ranges from 1.5 to 3.5. More specifically, for example, the ratio of the length of the first connecting portion 110 to the length of the second connecting portion 120 can be 2.5. This ensures that the first connecting portion 110 has sufficient length to connect to conductive components such as a copper busbar, while not being too long to easily bend when subjected to pressure.
[0111] For another example, in the arrangement direction of the first connecting portion 110, the torsional portion 130, and the second connecting portion 120, the ratio of the length of the first connecting portion 110 to the length of the torsional portion 130 ranges from 1.2 to 3.2. More specifically, for example, the ratio of the length of the first connecting portion 110 to the length of the torsional portion 130 can be 2.2. This ensures that the torsional portion 130 has deformability while the connecting terminal 100 itself has sufficient rigidity to prevent excessive deformation of the connecting terminal 100 when subjected to external forces.
[0112] For another example, in a direction perpendicular to the arrangement direction of the first connecting portion 110, the torsion portion 130, and the second connecting portion 120, the ratio of the width of the first connecting portion 110 to the width of the second connecting portion 120 ranges from 0.5 to 1.5. More specifically, for example, the ratio of the width of the first connecting portion 110 to the width of the second connecting portion 120 can be set to 1 to avoid the problem of a large difference in width between the first connecting portion 110 and the second connecting portion 120 causing material waste on the larger of the two and insufficient connection strength on the smaller of the two.
[0113] As an example, see Figure 2 and Figure 3 As shown, in Figure 2 and Figure 3 In the illustrated embodiment, the left-right direction is a direction perpendicular to the arrangement direction of the first connecting portion 110 , the torsion portion 130 , and the second connecting portion 120 .
[0114] For another example, in a direction perpendicular to the arrangement direction of the first connecting portion 110, the torsional portion 130, and the second connecting portion 120, the ratio of the width of the first connecting portion 110 to the width of the torsional portion 130 ranges from 0.5 to 1.5. More specifically, for example, the ratio of the width of the first connecting portion 110 to the width of the torsional portion 130 can be 1, thereby avoiding material waste or insufficient connection strength caused by a large difference in the width of the first connecting portion 110 and the torsional portion 130.
[0115] In some embodiments, the first connection surface 111 and the second connection surface 121 are both configured as planes, that is, compared to the mating surface forming a curved surface, the first connection part 110 or the second connection part 120 and the connected copper busbar, hard solid busbar, etc. can more easily form surface contact, while meeting the connection strength while having lower requirements for assembly accuracy, thereby facilitating assembly.
[0116] In some embodiments, reference Figure 1 As shown, the first connecting portion 110 is provided with a connecting hole 112 , which can be used as the aforementioned connecting structure for connecting to a conductive component such as a copper busbar by means of threaded connection, pin fixation, etc.
[0117] In some embodiments, reference Figure 1 As shown, the first connecting portion 110 is provided with a fixing hole 113. The connecting hole 112 and the mounting hole 451 are positioned at different locations relative to the arrangement of the first connecting portion 110, the torsion portion 130, and the second connecting portion 120. In a specific embodiment, considering requirements for insulation or electromagnetic shielding of the connecting terminal 100 from the outside world, the connecting terminal 100 can be assembled to a connector 10 using threaded connections, pin fixation, or other methods at the fixing hole 113. This connector 10 can then be used to provide insulation or electromagnetic shielding for the connecting terminal 100, thereby meeting practical requirements.
[0118] In some embodiments, reference Figure 2 As shown, the aperture of the connection hole 112 is larger than the aperture of the fixing hole 113. By limiting the aperture of the connection hole 112, it is ensured that the size of the components such as the pins and screws configured at the connection hole 112 for connecting the copper busbar and the first connection part 110 meets the requirements, thereby ensuring the connection strength between the copper busbar and other conductive components and the first connection part 110.
[0119] In some embodiments, reference Figure 2 As shown, the fixing hole 113 is arranged between the connecting hole 112 and the torsion portion 130. This configuration allows at least a portion of the first connecting portion 110 to be conveniently arranged outside the connector 10 after the connecting terminal 100 is installed using the connector 10, while the second connecting portion 120 and the torsion portion 130 can be conveniently arranged inside the connector 10. While using the connector 10 to achieve functions such as insulation or electromagnetic shielding, it is convenient to assemble the first connecting portion 110 with conductive components such as copper busbars.
[0120] In some embodiments, considering that the torsion portion 130 is more prone to deformation during use than the first connection portion 110 and the second connection portion 120, the torsion portion 130 can be covered with an insulating layer 320. The insulating layer 320 can be made of PVC material, etc., and corresponding flame retardants can be added to enhance safety performance during use.
[0121] In some embodiments, the connection terminal 100 is made of a metal material containing copper, which has excellent electrical conductivity and can ensure the electrical conductivity of the connection terminal 100.
[0122] In some embodiments, referring to Figure 1 As shown, the torsion portion 130 is stacked by multiple metal layers 101, and in some examples, the metal layers 101 are made of copper-containing material, and the metal layers 101 can further be provided with a plating layer such as a Sn layer to improve the corrosion resistance of the metal layers 101. It should be noted that in some embodiments, the connection terminal 100 can be formed after the multiple metal layers are stacked and a hard contact layer is closed outside the first connection portion 110 and the second connection portion 120; in other embodiments, only the torsion portion 130 can be stacked by multiple metal layers, and the first connection portion 110 and the second connection portion 120 can be hard copper bars, and the first connection portion 110 and the second connection portion 120 are connected to the torsion portion 130 by welding to form the connection terminal 100.
[0123] For each metal layer 101, its thickness can be selected according to the corresponding design requirements. In some embodiments of the present application, the thickness of a single metal layer 101 can be between 0.2 mm and 0.3 mm. In a more specific solution, the thickness of a single metal layer 101 can be between 0.23 mm and 0.27 mm, so that the single layer thickness has the function of softening and absorbing the installation stress caused by rigid connection.
[0124] For the connection terminal 100 stacked by multiple metal layers 101, the number of stacked metal layers 101 can be controlled to be between 15 pcs and 17 pcs, and the two sides of the whole stacked by the metal layers 101 are segmented by welding process, so that the thickness of the torsion portion 130 is between 20 mm and 30 mm, which can twist a certain angle while adapting to the design space of the corresponding connector 10.
[0125] In some embodiments, the preset angle of the torsion between the first connection portion 110 and the second connection portion 120 is in the range of 1° to 20°, and more specifically, the preset angle is in the range of 1° to 15°. In a specific hard solid core conductive busbar connection solution, when the hard solid core conductive busbar and copper bar are connected using the above-mentioned connection terminal 100, the problem of incomplete joint of the electrical connection surface caused by stress relaxation of the rigid hard solid core conductive busbar in the connected state can be avoided.
[0126] According to the second aspect of the present application, referring to Figures 5 to 21As shown, the present application provides a connector 10 comprising the aforementioned connecting terminal 100, when the connecting terminal 100 is used to connect the conductive parts such as copper bars and bus bars, the connector 10 has all the beneficial effects of the aforementioned connecting terminal 100, which will not be repeated here.
[0127] In some embodiments, referring to Figure 6 and Figure 7 As shown, the connector 10 further comprises a first housing 200. The first housing 200 is used to cover at least a part of the connecting terminal 100, so as to realize the insulation or electromagnetic shielding function of at least a part of the connecting terminal 100 by using the first housing 200. The first housing 200 further comprises a first limiting portion, which is in limiting cooperation with the first connecting surface 111 of the connecting terminal.
[0128] The first housing 200 is composed of, for example, a flexible insulating material, and more specifically, it can be made of plastic material, so as to be used for isolating the connecting terminal 100 from other components in terms of electrical conduction, and to provide assembly guide and limiting functions for the connecting terminal 100.
[0129] Referring to Figure 5 and Figure 7 As shown in Figure 5 and Figure 7 In the specific scheme of the examples, in order to match the shape and structure of the connecting terminal 100, the wire outlet hole in the first housing 200 for mounting the connecting terminal 100 and exposing the first connecting portion 110 is arranged to have a certain angle in the left-right direction as shown in Figure 5 so that the first connector 10 can occupy a smaller width in the left-right direction as shown in Figure 5 and it is easy to install the connecting terminal 100 in a narrow space.
[0130] In some embodiments, referring to Figure 5 and Figure 6 As shown, the connector 10 further comprises a connecting cable 300 and a second housing 400.
[0131] The connecting cable 300 is connected to the second connecting portion 120, and the connecting cable 300 can be used as the aforementioned bus bar, and is combined with the connecting terminal 100, for example, by welding or the like, and more specifically, ultrasonic welding or the like can be used to realize the fixed connection of the connecting cable 300 and the second connecting portion 120. The present application does not make specific limitation on the outer diameter of the connecting cable 300 as a hard solid core bus bar, for example, the outer diameter of the connecting cable 300 can be φ16mm-φ28mm.
[0132] The second housing 400 is used to cover at least a portion of the connecting cable 300, thereby providing protection for at least a portion of the connecting cable 300. The first housing 200 and the second housing 400 are fixedly connected so that the second housing 400 at least partially covers the outside of the first housing 200. The first housing 200 and the second housing 400 overlap in space, facilitating the configuration of a corresponding structure to connect the first housing 200 and the second housing 400, thereby maintaining a stable relative position between the connecting cable 300 and the connecting terminal 100, thereby providing stable protection for the connecting cable 300 and the connecting terminal 100.
[0133] In a specific embodiment, the second housing 400 includes a second body 410, which has a second accommodating cavity 411 formed therein. One end of the connecting cable 300 is inserted into the second accommodating cavity 411, and the second accommodating cavity 411 communicates with the first accommodating cavity 202. This allows at least a portion of the connecting cable 300 and at least a portion of the connecting terminal 100 to be disposed in the space formed by the first accommodating cavity 202 and the second accommodating cavity 411. Thus, the first housing 200 and the second housing 400 provide protection for the portion where the connecting cable 300 and the connecting terminal 100 are joined.
[0134] In some embodiments, reference Figure 8 , Figure 14 , Figure 15 and Figure 16 As shown, the connecting cable 300 includes a core 310 and an insulating layer 320. The core 310 is configured to contact the second connection surface 121. This contact ensures a stable connection between the connecting cable 300 and the connecting terminal 100. The insulating layer 320 is configured to cover the outer surface of the core 310 to provide insulation protection for the core 310.
[0135] For specific plans, refer to Figure 16 As shown, a third contact surface 311 that can be in contact with the second contact surface can be formed at the end of the wire core 310 to expand the contact area between the wire core 310 and the second connecting portion 120 and improve the connection stability between the two.
[0136] In some embodiments, reference Figure 15 and Figure 16 As shown, the connecting cable 300 further includes a shielding layer 330. The shielding layer 330 is used to cover the outer side of the insulating layer 320. In other words, in addition to providing insulation protection for the core 310, the shielding layer 330 also provides an additional electromagnetic shielding effect for the core 310, allowing the core 310 to transmit electrical signals more stably.
[0137] For the form of assembling the connection cable 300 and the connection terminal 100 by using the first shell 200 and the second shell 400, the present application does not make specific limitation. But for fully illustrating the inventive concept of the present application, the following specific forms of assembling the connection cable 300 and the connection terminal 100 by using the first shell 200 and the second shell 400 are provided illustratively, and it should be understood that these specific forms should not be regarded as the limitation for excluding other possibilities based on the inventive concept of the present application.
[0138] To realize the stable combination of the first shell 200 and the connection terminal 100, in some embodiments, referring to Figure 10 , the first shell 200 is formed with a positioning portion 230 which is fitted with the torsion portion 130, and the positioning portion 230 can be used to position the configuration of the torsion portion 130. The positioning portion 230 is provided with a riveting hole 231 which can be used for the fixed assembly of the connection terminal 100 and the first shell 200.
[0139] In a specific scheme, referring to Figure 6 , Figure 7 and Figure 8 , for example, it can be defined that the connector 10 further comprises a fastener 900. The fastener 900 is used to pass through the riveting hole 231 and the first connecting portion 110 to make the connection terminal 100 and the first shell 200 constitute a fixed connection. The fastener 900 can be a pin or a bolt, etc., by which the fixed hole 113 on the connection terminal 100 and the riveting hole 231 on the first shell 200 are passed through to realize the fixed connection of the connection terminal 100 and the first shell 200.
[0140] In a specific scheme, the first shell 200 comprises a first body 201, wherein the positioning portion 230 is formed on the first body 201. The first body 201 is provided with a first accommodating cavity 202 which accommodates at least a part of the connection terminal 100, and the first accommodating cavity 202 at least accommodates a part of the torsion portion 130 and the second connecting portion 120. The positioning portion 230 is provided with an extension hole 232 which is away from the end of the connection cable 300, and the extension hole 232 is the hole position of the first shell 200 for the first connecting portion 110 to pass out of the first accommodating cavity 202, so as to realize the protection of the torsion portion 130 and the second connecting portion 120 by using the first shell 200, and make the first connecting portion 110 exposed to the outside so as to be connected with the copper bar.
[0141] In some embodiments, the first shell 200 is provided with a transition portion 220 which is formed with a transition inclined surface 221 on the outer surface, so that the shape and size of the outer wall of the first shell 200 matches the outer shape of the connection terminal 100, and the space occupation of the first shell 200 is reduced.
[0142] In some embodiments, referring to Figure 10As shown, the transition portion 220 is provided with at least one guide rib 222 which is located in the first accommodating cavity 202 and protrudes from the inner wall forming the first accommodating cavity 202. The position of the guide rib 222 in the first accommodating cavity 202 is matched with the torsion portion 130, which can be used to limit the displacement of the torsion portion 130, thereby reducing the shaking of the connecting terminal 100 and the first shell 200.
[0143] To realize the stable combination of the first shell 200 and the second shell 400, in some embodiments, referring to Figure 10 , Figure 11 and Figure 12 As shown, the outer side of the first shell 200 is provided with a clamping hook 211 and a guide groove 212. Correspondingly, the inner side of the second shell 400 is provided with a plurality of clamping grooves 430 matched with the clamping hook 211 and a guide block 440 matched with the guide groove 212, specifically, the clamping grooves 430 and the guide block 440 are formed on the second body 410. The clamping hook 211 and the clamping groove 430 on the second shell 400 are matched and used in pairs, and the first shell 200 and the second shell 400 are limited and matched, so that after the connecting cable 300 is centrally limited, the connecting cable 300 is limited to be pulled out from between the first shell 200 and the second shell 400, and the anti-withdrawal limiting of the connecting cable 300 is realized. The limiting matching of the guide groove 212 and the guide block 440 limits the combination direction of the first shell 200 and the second shell 400, which facilitates the positioning assembly of the first shell 200 and the second shell 400, so that the clamping hook 211 can be smoothly embedded with the clamping groove 430.
[0144] To realize the stable combination of the first shell 200 and the second shell 400, in some embodiments, referring to Figure 6 , Figure 10 and Figure 13 As shown, the connector 10 further comprises a shielding ring 500 for clamping the connecting cable 300; wherein the shielding ring 500 is sleeved on the outer side of the connecting cable 300.
[0145] The shielding ring 500 can be composed of metal material and connected with the second shell 400 and the shielding layer 330, so that the second shell 400, the shielding ring 500 and the shielding layer 330 are conductive to form electromagnetic shielding for the connecting cable 300, and the spatial range of the electromagnetic shielding effect is expanded.
[0146] In some embodiments, referring to Figure 10 and 13 As shown, the shielding ring 500 comprises a clamping portion 510, a clamping portion 520 and a step portion 530; wherein the clamping portion 510 is formed with a clamping structure; the clamping portion 520 is formed with a clamping structure; the step portion 530 is used to form a step between the clamping portion 510 and the clamping portion 520; wherein the clamping portion 510 is inserted between the first shell 200 and the second shell 400.
[0147] In specific embodiments, referring to Figure 10 and Figure 13 , to meet the requirement of electromagnetic shielding effect, the clamping structure can be a clamping spring 511 made on the shielding ring 500 by a stamping process, and the clamping spring 511 is formed with a protruding contact on the outside, and the clamping spring 511 and the surface of the second shell 400 made of metal are in EMC shielding conduction through interference fit, and the interference amount between the contact and the surface of the second shell 400 is, for example, 0.3±0.05mm. For example, the clamping structure can be a clamping spring 521 made on the shielding ring 500 by a stamping process, and the clamping spring 521 is formed with a protruding contact on the inside, and the clamping spring 521 and the shielding layer 330 on the outside of the connecting cable 300 are in contact to realize shielding conduction, and the overall shielding conductor resistance is ≤3mΩ.
[0148] In some embodiments, referring to ,
[0149] and Figure 6 , the first shell 200 is formed with a first limiting step 213, and the end of the clamping part 520 abuts against the first limiting step 213, so as to realize the positioning and installation of the shielding ring 500 between the first shell 200 and the second shell 400 by the cooperation of the first limiting step 213 and the clamping part 520. Figure 10 Figure 13 In some embodiments, referring to and
[0150] , the connector 10 further comprises a limiting ring 800. The limiting ring 800 is used to limit the position of the shielding ring 500. The limiting ring 800 is sleeved on the outside of the clamping part 510, so as to limit the shaking of the shielding ring 500. The limiting ring 800 is provided with a limiting through hole 801, so that the connecting cable 300 passes through the limiting through hole 801, and the wall surface forming the limiting through hole 801 is used to limit the shaking of the connecting cable 300. Figure 8 Figure 14 In specific embodiments, referring to and
[0151] , the surface of the connecting cable 300 can be formed with knurls 301, which are, for example, in contact with the surface of the limiting ring 800 forming the limiting through hole 801, or in contact with the inner wall of the hole position formed on the shielding ring 500 for the connecting cable 300 to pass through, so as to improve the connection stability of the cable on the connector 10. Figure 13As shown, the connector 10 further comprises a sealing ring 700. The sealing ring 700 is used to achieve sealing. Specifically, the sealing ring 700 is sleeved on the outer side of the connecting cable 300 and is arranged on the opposite outer side of the limiting ring 800. More specifically, a sealing through hole 701 can be formed on the sealing ring 700, and the connecting cable 300 passes through the sealing through hole 701 to form a seal on the part of the connecting cable 300 inserted between the first housing 200 and the second housing 400.
[0152] In some embodiments, referring to Figure 7 and Figure 13 As shown, the connector 10 further comprises a buckle member 600. The buckle member 600 is fixedly connected to the second housing 400 and can be arranged between the connecting cable 300 and the second housing 400. The buckle member 600 is provided with a buckle through hole 601 through which the connecting cable 300 passes, so as to center the connecting cable 300 and reduce the shaking of the connecting cable 300. As shown in Figures 5 to 8 , the limiting of the parts such as the limiting ring 800, the clamping member, and the sealing ring 700 can be achieved by arranging these parts between the second housing 400 and the buckle member 600 along the front-rear direction as shown in Figure 5 , so as to stably connect the connecting cable 300 and the connecting terminal 100.
[0153] In some embodiments, referring to Figure 11 and Figure 13 As shown, the outer side of the second housing 400 is provided with a plurality of clamping blocks 420, and the buckle member 600 is provided with a plurality of buckle frames 610 capable of cooperating with the clamping blocks 420. The positioning and installation of the second housing 400 and the buckle member 600 are achieved by the buckling of the buckle and the buckle frame 610, and the assembly and fixing are convenient and fast.
[0154] It is considered that the connector 10 provided by the present application can be arranged on a distribution box or the like for use, so as to form an electrical connection between the distribution box or the like and other devices by using the connecting terminal 100 and the connecting cable 300 on the connector 10. In some embodiments, referring to Figure 10 As shown, the second housing 400 is further provided with a flange gasket 401, which is sleeved on the surface of the second housing 400 and is used to be assembled with the metal step surface on the outer side of the hole of the box body 20 of the distribution box to achieve the water and gas sealing between the whole connector 10 and the hole part of the box body 20.
[0155] For the specific implementation of the assembly of the connector 10 to the box body 20 such as the distribution box, the following also provides a specific and feasible implementation scheme. It can be understood that the specific assembly mode of the box body 20 and the connector 10 described below is an exemplary elaboration of the inventive concept of the present application, and is not the only limitation on the specific assembly mode of the box body 20 and the connector 10.
[0156] Specifically, referring to Figures 17 to 21 When the connector 10 is assembled to a box 20, the first shell 200 of the box 20 and the first connecting part 110 exposed outside the first shell 200 can be inserted into the box 20 from the corresponding hole part of the box 20, and the first connecting part 110 is fixedly connected to the conductive part such as the copper bar arranged in the box 20 through the connecting bolt 30.
[0157] The second shell 400 is located outside the box 20 and is fixedly connected to the box 20 in the form of threaded connection through the locking bolt 40. The flange gasket 401 is arranged between the outer wall of the box 20 and the second shell 400.
[0158] Specifically, referring to Figure 10 As shown in the figure, the mounting flange 450 is arranged on the second body 410, and the mounting hole 451 and the end face groove 452 are formed on the mounting flange 450. The mounting hole 451 is used to connect the locking bolt 40, that is, the second shell 400 is connected to the box 20 at the mounting hole 451 through the locking bolt 40. The end face groove 452 is used to position the gasket 401 of the mounting flange 450, that is, the wall surface of the end face groove 452 formed on the mounting flange 450 is embedded with the flange gasket 401, so that the flange gasket 401 is positioned and assembled on the second body 410, and the flange gasket 401 is further located between the box 20 and the mounting flange 450.
[0159] According to a third aspect of the present application, referring to Figures 17 to 21 As shown in the figure, a distribution box is provided, which comprises the aforementioned connecting terminal 100 or connector 10, and can realize all the effects of the aforementioned connecting terminal 100 or connector 10, which will not be described here.
[0160] According to a fourth aspect of the present application, referring to Figure 22 As shown in the figure, a vehicle 1 is provided, which comprises the aforementioned connecting terminal 100 or connector 10 or distribution box, and can realize all the effects of the aforementioned connecting terminal 100 or connector 10 or distribution box, which will not be described here.
[0161] In the description of the present application, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0162] In the above embodiments, the description of each embodiment has its own emphasis, and the parts not described in detail in a certain embodiment can be referred to the related description of other embodiments.
[0163] The embodiments, implementation manners and related technical features of the present application can be combined with each other without conflict.
[0164] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present application without departing from the technical solution content of the present application still falls within the scope of the technical solution of the present application.
Claims
1. A connecting terminal, characterized in that: include: a first connecting portion, wherein the first connecting portion is formed with a first connecting surface; a second connecting portion, the second connecting portion being formed with a second connecting surface; The torsion portion is connected between the first connection portion and the second connection portion so that a preset angle is formed between the first connection surface and the second connection surface.
2. The connecting terminal according to claim 1, wherein: In an arrangement direction of the first connecting portion, the torsion portion, and the second connecting portion, a length of the first connecting portion is greater than a length of the second connecting portion.
3. The connecting terminal according to claim 2, wherein: In an arrangement direction of the first connecting portion, the torsion portion, and the second connecting portion, a length of the torsion portion is greater than a length of the second connecting portion.
4. The connecting terminal according to claim 1, wherein: The first connecting surface and the second connecting surface are both configured as planes.
5. The connecting terminal according to any one of claims 1 to 4, characterized in that: The torsion portion is formed by stacking a plurality of metal layers.
6. The connecting terminal according to any one of claims 1 to 4, characterized in that: The preset angle ranges from 1° to 20°.
7. A connector, characterized in that: include: The connecting terminal according to any one of claims 1 to 6; and a first housing, wherein the first housing includes a first limiting portion, and the first limiting portion is in limiting cooperation with the first connecting surface of the connecting terminal.
8. The connector according to claim 7, wherein: The connector further comprises: a connecting cable, electrically connected to the second connecting portion; a second housing, configured to cover at least a portion of the connecting cable; The first shell is fixedly connected to the second shell so that the second shell at least partially covers the outside of the first shell.
9. The connector according to claim 8, wherein: The connecting cable further comprises: a shielding layer, used for forming an electrical shield on the outer side of the connecting cable; a shielding ring, configured to form an electrical connection between the shielding layer and the second shell; Wherein, the shielding ring is sleeved on the outside of the connecting cable.
10. The connector according to any one of claims 7 to 9, characterized in that: The first connecting portion is provided with a fixing hole for connecting the first connecting portion and the first shell.
11. The connector according to claim 10, wherein: The first shell is formed with a positioning portion that fits the torsion portion, and the positioning portion is provided with a rivet hole; The connector further comprises: A fastener is used to pass through the rivet hole and the fixing hole to form a fixed connection between the connecting terminal and the first housing.
12. A distribution box, characterized in that: The invention comprises the connecting terminal according to any one of claims 1 to 6 or the connector according to any one of claims 7 to 11.
13. A vehicle, characterized in that: It comprises the connecting terminal according to any one of claims 1 to 6, the connector according to any one of claims 7 to 11, or the distribution box according to claim 12.