Double-contact rail bus jack box
By designing a double-contact rail busbar plug-in box, using parallel double-plate components and double-row sockets, large current output and flexible configuration are achieved, solving the problem of insufficient current carrying capacity of existing plug-in boxes and meeting the high load requirements of AI intelligent computing centers.
Patent Information
- Application Number
- CN202422399699.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing single-contact busbar plug-in box cannot meet the high current requirements of the AI intelligent computing center, and the structural design makes the plug-in board weak and unable to withstand high current.
A double-contact track busbar plug-in box is designed, which adopts parallel double-plate components and double-row sockets. High current output is achieved through jumper cables, and plug-in control is achieved through the combined operation of the plug-in shaft and the handle slider.
The current load capacity of the plug-in box has been increased to over 200A to meet the high load requirements of the AI computing center while ensuring internal space utilization and sealing effects.
Smart Images

Figure CN223451583U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of bus plug-in boxes, and particularly relates to a double-contact rail bus plug-in box. BACKGROUND
[0002] With the rapid popularization and iterative update of AI technology, the global AI wave has begun to surge, and more and more data centers have begun to transform into AI intelligent computing centers. The demand for electric energy of AI intelligent computing centers far exceeds that of general data centers. There are already high-current products of 1000A or more for rail buses dedicated to data centers, but there are few breakthroughs in plug-in boxes that can adapt to them. In order to adapt to the power distribution needs of large-load cabinets, high-current plug-in boxes are imperative.
[0003] In the prior art, the patent name is universal tap box, and the patent number is CN111386585B. The tap box includes a latch that automatically secures the tap box to the busway when the mast is inserted into the busway. The latch is in the form of a single spring-loaded member that locks onto the rail when the mast top is pushed into the busway. A button-actuated cam member pushes the latch off the rail to allow the mast top to be withdrawn from the busway. The button and cam member are independent of the mechanism that extends and retracts the contacts when the mast top is inserted into and locked to the busway. The tap box can also include a non-contact current monitoring sensor with a voltage-sensing insert that can assist circuit breakers in switching in applications other than the tap box, and can also include an infrared emission panel that can monitor various circuit breakers from outside the tap box.
[0004] However, the existing single-contact bus plug-in box only has one plug-in plate, and in order to facilitate installation and ensure stable connection, the thickness of the plug-in plate and the contact for connecting the bus are correspondingly thin, which greatly reduces the current that the single-contact bus plug-in box can withstand. CONTENT OF THE UTILITY MODEL
[0005] In order to solve the above problems, a double contact rail bus plug-in box is provided, the box body top of the bus plug-in box is provided with a plate rail plug-in assembly, the plate rail plug-in assembly is a parallel double plate assembly, the plate rail plug-in assembly includes a double row plug-in seat, a spring grounding pressing sheet, an operating handle and a plug-in plate, the double row plug-in seat is provided outside the top of the box body, two groups of plug-in plates are symmetrically provided on the top surface of the double row plug-in seat, operating handles are symmetrically provided on the outer surfaces of the two sides of the double row plug-in seat, a spring grounding pressing sheet is provided on one side of the bottom of the double row plug-in seat, the upper surface of the double row plug-in seat is longitudinally divided into two groups of plug-in grooves through plug-in, the plug-in grooves include assembly clamping edges and separation fixing edges, the assembly clamping edges are symmetrically provided on the outer sides of the upper surface of the double row plug-in seat, the separation fixing edges are longitudinally provided in the middle between the assembly clamping edges, plug-in plate through grooves are longitudinally provided in the middle between the adjacent assembly clamping edges, positioning convex edges are symmetrically provided on the two sides of the plug-in plate through grooves, based on the double channel rail bus and the single contact plug-in box expansion extension, the front and rear arranged contacts are installed in the same box, the two groups of contacts can be connected in series through the internal cross connection cable to realize large current output, or can be independently low current output, and a more flexible plug-in configuration is provided.
[0006] The box body is a folding plate type integrated box, the upper end of the box body is provided with an assembly seat in a shrinking manner, the front of the box body is provided with a door plate in an outside covering manner, the inside of the box body is provided with a box terminal element, and the bottom of the box body is provided with a plurality of industrial sockets in a conductive manner, the door plate is a bent plane door plate, the surface of the door plate is provided with an observation window, the upper edge of the door plate is recessed in the inner side of the upper end of the box body in a shrinking manner, the upper edge of the door plate is flush with the bottom edge of the double row plug-in seat, the box body is internally retracted in an upper end, so that enough space is ensured for placing the box terminal element in the inside of the box body, the upper end can be conveniently fixed and assembled with the plug-in seat, and the bent door plate arranged on the front can ensure the sealing effect of the door plate.
[0007] The surface of the double row plug-in seat is provided with a plug-in plate in a penetrating manner, and the inside of the bottom of the double row plug-in seat is provided with a dialing assembly, the dialing assembly includes a handle sliding block, a transmission rod and a plug-in rotating shaft, the handle sliding block is longitudinally provided on the bottom of the double row plug-in seat, the center of the handle sliding block is fixedly connected with the operating handle, and the inside of the handle sliding block is vertically connected with one end of the transmission rod, the transmission rod is in the shape of a T-shaped cylindrical rod, the other end of the transmission rod is connected with the bottom of the plug-in rotating shaft in a plug-in manner, the double row plug-in seat is provided with two rows of plug-in plates in a parallel manner on one plug-in seat, so that the plug-in box can load a large current.
[0008] The shape of the plug-in rotating shaft is a vertical cylindrical rotating rod, the plug-in rotating shaft is vertically inserted into the inside of the plug-in plate from the bottom of the plug-in plate, the outside of the plug-in rotating shaft is protrudingly provided with a wing-shaped ejector rod, the wing-shaped ejector rod is inlaidly arranged in the inside of the flap contact in the inside of the plug-in plate, the plug-in rotating shaft is operated by the handle to pull and displace, so that the plug-in rotating shaft is lifted to conduct the flap contact, and the plug-in box is controlled from the outside.
[0009] The bottom of the plug-in plate is vertically provided with a conductor copper rod and a plug-in rotating shaft, the upper end of the conductor copper rod is connected to one end of the flap contact in a rotating manner, the bottom end of the conductor copper rod is provided with a connecting guide hook, the connecting guide hook passes through the inside of the bottom of the double-row plug-in seat, the connecting guide hook is connected to the in-box terminal element in the inside of the box through a cable, the connecting guide hook of the conductor copper rod arranged at the bottom of the plug-in plate is connected to the inside of the box, so that the cable connection with the inside of the box is facilitated, and the conducting effect of the plug-in box is realized.
[0010] Advantages:
[0011] Based on the expansion and extension of the double-channel track bus and the single-contact plug-in box, the front and rear arranged contacts are installed in the same box, two groups of contacts can be connected in series through the internal cross connection cable to realize large current output, or can be independent low current output, and a more flexible plug-in configuration is provided.
[0012] The double-contact design concept, the double-group contacts are arranged in front and back, and do not occupy other plug-in positions in the horizontal direction, effectively improving the current of the track bus plug-in box to more than 200A, and better meeting the high load demand of the AI computing center.
[0013] The upper end of the box is inlaid, so that enough space is ensured for placing the in-box terminal element in the inside of the box, the upper end can be conveniently fixed and assembled with the plug-in seat, and the bending door plate arranged on the front can ensure the sealing effect of the door plate.
[0014] The double-row plug-in seat is arranged, so that two rows of plug-in plates are arranged in parallel on one plug-in seat, so that the plug-in box can load a large current.
[0015] The plug-in rotating shaft is operated by the handle to pull and displace, so that the plug-in rotating shaft is lifted to conduct the flap contact, and the plug-in box is controlled from the outside.
[0016] The main structure is composed of a box body part, a plug-in profile, and a contact system, and a complete plug-in box is formed through professional installation before leaving the factory, the plug-in box is directly inserted into the double-channel bus during on-site installation, the front and rear star-shaped handles are pulled respectively, and the plug-in box is quickly plugged in. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1It is a schematic view of a double contact rail bus plug-in box;
[0018] Figure 2 It is a schematic view of the inside of the box of a double contact rail bus plug-in box;
[0019] Figure 3 It is a schematic view of the plug-in part of a double contact rail bus plug-in box;
[0020] Figure 4 It is an exploded view of the plug-in part of a double contact rail bus plug-in box;
[0021] In the figure; 1, box, 2, door panel, 3, observation window, 4, industrial socket, 5, in-box terminal element, 6, double-row plug-in seat, 7, spring grounding tablet, 8, operating handle, 9, plug-in plate, 10, handle sliding block, 11, transmission rod, 12, conductor copper bar, 13, plug-in rotating shaft, 14, flap contact. DETAILED DESCRIPTION
[0022] In order to deepen the understanding of the present application, the present application will be further described below in combination with examples and drawings, which are only used to explain the present application and do not constitute a limitation on the protection scope of the present application.
[0023] Box 1, door panel 2, observation window 3, industrial socket 4, in-box terminal element 5, double-row plug-in seat 6, spring grounding tablet 7, operating handle 8, plug-in plate 9, handle sliding block 10, transmission rod 11, conductor copper bar 12, plug-in rotating shaft 13, flap contact 14.
[0024] As Figure 1 , 2 , 3, 4 are shown;
[0025] The utility model provides a double contact rail bus plug-in box, the box body top of bus plug-in box is equipped with the plate rail plug-in assembly, plate rail plug-in assembly is parallel double plate type assembly, and plate rail plug-in assembly includes double row plug-in seat 6, spring ground pressing flake 7, operating handle 8 and plug-in plate 9, double row plug-in seat 6 is provided outside the top of box body, and double row plug-in seat 6 is provided with two groups of plug-in plate 9 on both sides of top surface symmetry, and operating handle 8 is provided on both sides of double row plug-in seat 6 symmetry, and spring ground pressing flake 7 is provided on the bottom of one side of double row plug-in seat 6, and the upper surface of double row plug-in seat 6 is longitudinally divided into two groups of plug-in grooves through plug-in, and the plug-in includes assembly clamping edge and separation fixed edge, and assembly clamping edge is provided on both sides of the upper surface of double row plug-in seat 6 symmetry, and separation fixed edge is longitudinally provided in the middle between assembly clamping edge, and the middle between separation fixed edge and adjacent assembly clamping edge is longitudinally provided with plug-in plate through groove, and the both sides of plug-in plate through groove are longitudinally provided with positioning convex edge, and box body 1 is the integrated box of folding plate type, and the upper end of box body 1 is provided with assembly seat shrinkage, and the front of box body 1 is provided with door plate 2 outside covering, and the inside of box body 1 is provided with box terminal element 5, and the bottom of box body 1 is provided with several industrial sockets 4, and the door plate 2 is the plane door plate 2 of bending type, and the surface of door plate 2 is provided with observation window 3, and the upper edge of door plate 2 is recessed in the inside of the upper end of box body 1 shrinkage surface and is mutually attached, and the upper edge of door plate 2 is mutually attached flush with the bottom edge of double row plug-in seat 6, and the surface of double row plug-in seat 6 is provided with plug-in plate 9 through, and the inside of the bottom of double row plug-in seat 6 is provided with the component of jigger, and the component includes handle sliding block 10, transmission rod 11 and plug-in rotating shaft 13, and handle sliding block is longitudinally provided at the bottom of double row plug-in seat 6, and the center of handle sliding block is fixedly connected with operating handle 8, and the inside of handle sliding block is vertically connected with one end of transmission rod 11, and the shape of transmission rod 11 is T-shaped cylindrical rod, and the other end of transmission rod 11 is connected with the bottom of plug-in rotating shaft 13 through plug-in, and the shape of plug-in rotating shaft 13 is vertical cylindrical rotating rod, and plug-in rotating shaft 13 is vertically inserted in the inside of plug-in plate 9 from the bottom of plug-in plate 9 through plug-in, and the outside of plug-in rotating shaft 13 is provided with wing-shaped top rod protruding, and the wing-shaped top rod is embedded in the inside of flap contact 14 of plug-in plate 9, and the bottom of plug-in plate 9 is vertically provided with conductor copper bar 12 and plug-in rotating shaft 13, and the upper end of conductor copper bar 12 is axially rotatably connected with one end of flap contact 14, and the bottom end of conductor copper bar 12 is provided with connecting guide hook, and the connecting guide hook passes through the inside of the bottom of double row plug-in seat 6, and the connecting guide hook is connected with box terminal element 5 in the inside of box body 1 through cable.
[0026] Implementation example;
[0027] The main body structure is composed of a box part, a plug-in section bar and a contact system, and is formed into a complete plug-in box through professional installation before leaving factory. When installed on site, the plug-in box is directly inserted into the double-channel bus, and the left and right star-shaped operation handles 8 are pulled respectively to realize the quick plug-in of the plug-in box.
[0028] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A double-contact track busbar plug-in box, the top of the busbar plug-in box is provided with a plate-type track plug-in assembly, characterized in that: The plate-type track plug-in assembly is a parallel double-plate assembly, and the plate-type track plug-in assembly includes a double-row plug-in seat, a spring grounding pressure piece, an operating handle and a plug-in plate. The double-row plug-in seat is outsourced and arranged on the top outside of the box body, and two groups of plug-in plates are symmetrically provided on both sides of the top surface of the double-row plug-in seat. The outer surfaces of both sides of the double-row plug-in seat are symmetrically provided with operating handles, and a spring grounding pressure piece is provided on one side of the double-row plug-in seat. The upper surface of the double-row plug-in seat is longitudinally divided into two groups of plug-in slots in parallel through the plug-in edge, and the plug-in edge includes an assembly card edge and a separation fixed edge. The assembly card edge is symmetrically arranged on both sides of the outer side of the upper surface of the double-row plug-in seat, and the separation fixed edge is longitudinally arranged in the middle between the assembly card edges. Both sides of the separation fixed edge and the middle between the adjacent assembly card edges are longitudinally provided with plug-in plate grooves, and both sides of the plug-in plate groove are longitudinally symmetrically provided with positioning protrusions.
2. A double-contact track busbar plug-in box according to claim 1, characterized in that: The box body is a folding plate-type integrated box, the upper end of the box body is retracted and provided with an assembly seat, the front of the box body is provided with an outer covering door panel, the interior of the box body is provided with in-box terminal components, and the bottom of the box body is conductively provided with a number of industrial sockets. The door panel is a bent flat door panel, the surface of the door panel is provided with an observation window, the upper edge of the door panel is concavely folded and fits together with the retracted surface of the upper end of the box body, and the upper edge of the door panel is flush with the bottom edge of the double-row socket.
3. A double-contact track busbar plug-in box according to claim 1, characterized in that: The surface of the double-row socket is provided with a plug-in plate, and the bottom inner side of the double-row socket is provided with a toggle assembly. The toggle assembly includes a handle slider, a transmission rod and a plug-in shaft. The handle slider is longitudinally translated and arranged at the bottom of the double-row socket. The center of the handle slider is fixedly connected to the operating handle. The inner vertical axis of the handle slider is connected to one end of the transmission rod. The transmission rod is in the shape of a T-shaped cylindrical rod, and the other end of the transmission rod is connected to the bottom of the plug-in shaft in a plug-in manner.
4. A double-contact track busbar plug-in box according to claim 3, characterized in that: The plug-in shaft is shaped like a vertical cylindrical rotating rod. The plug-in shaft is vertically plugged into the inside of the plug-in board from the bottom of the plug-in board. A wing-shaped top rod is protruding from the outside of the plug-in shaft. The wing-shaped top rod is embedded in the inside of the flip contact inside the plug-in board.
5. The double-contact track busbar plug-in box according to claim 1, characterized in that: The bottom of the plug board is vertically plugged with a conductor copper rod and a plug-in shaft. The outer side of the upper end of the conductor copper rod is axially rotatably connected to one end of the flip contact. The bottom end of the conductor copper rod is provided with a connecting guide hook. The connecting guide hook passes through the inner side of the bottom of the double-row socket, and the connecting guide hook is connected to the terminal element inside the box through a cable.