Chicken gizzard cutting and separating machine

The multi-motor driven chicken gizzard cutting and separation machine uses an intestinal cutting disc and a proventriculus cutting disc to achieve automated separation and cutting of chicken gizzards, solving the problem that existing equipment cannot quickly remove the intestines and proventriculus, improving production efficiency and product quality, and reducing labor requirements and contamination risks.

CN223452742UActive Publication Date: 2025-10-21DALIAN XINYU MASCH PROCESSING FACTORY
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Patent Information

Application Number
CN202422807909.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-10-21
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing chicken gizzard cutting and separation equipment cannot automatically and quickly remove and separate the intestines and glandular stomach from the gizzards, resulting in low production efficiency, high dependence on manual labor, and high risk of contamination.

Method used

It adopts a multi-motor driven intestinal separation structure and glandular stomach separation structure, combined with a conveying screw rod and a feeding guide rod, and realizes automatic cutting through an intestinal cutting disc and a glandular stomach cutting disc, and is equipped with a discharge basket and a waste basket for classified collection.

Benefits of technology

The machine realizes the rapid and automatic separation and cutting of chicken gizzards, improves production efficiency, reduces manual intervention, ensures product quality and sanitary safety, and reduces labor intensity and costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chicken gizzard cutting and separating machine, relates to the technical field of chicken gizzard cutting, and solves the technical problem that intestinal tracts and glandular stomachs cannot be automatically and quickly cut and separated from chicken gizzards in the existing technical scheme. The gizzard intestinal tract and glandular stomach separating device comprises a mounting frame, a first conveying screw rod and a first feeding guide rod are rotatably mounted on the mounting frame, the first conveying screw rod and the first feeding guide rod are mounted side by side, and a second conveying screw rod and a second feeding guide rod are rotatably mounted on the mounting frame. The production efficiency is improved, the manual intervention is reduced, and the operation complexity is reduced; through the intestinal tract separation structure and the glandular stomach separation structure which are driven by multiple motors, the equipment can accurately complete separation and cutting of chicken gizzards, so that the consistency and quality of products are ensured; different motor and cutter head systems enable the equipment to effectively meet different cutting requirements, and the adaptability is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of chicken gizzard processing, specifically to a chicken gizzard cutting and separating machine. BACKGROUND

[0002] The chicken gizzard and gland stomach and intestine separating and cutting equipment plays a crucial role in poultry processing. Its main functions include precise separation and cutting of chicken gizzard, gland stomach, and intestine, while ensuring the integrity and quality of these parts. These devices are usually automated, greatly improving production efficiency, reducing labor costs, and effectively reducing the pollution risk caused by human operation. The design of the equipment allows for flexible adjustment to accommodate different sizes of poultry, achieving optimal separation and cutting results. In addition, these devices pay great attention to sanitary design, are easy to clean, meet food safety standards, and reduce the risk of bacterial growth. This series of functions makes these separating and cutting devices an indispensable part of the poultry processing industry, improving overall processing efficiency and product quality.

[0003] The chicken gizzard and gland stomach and intestine separating and cutting equipment plays a crucial role in the poultry processing industry; the automation function of the equipment can significantly speed up the processing and greatly improve the production efficiency. This means that more poultry can be processed in the same time to meet market demand; due to the high degree of automation of the equipment, the dependence on labor can be reduced, thereby reducing labor costs. In the case of rising labor costs, this has important economic benefits; precise separation and cutting technology can ensure the integrity and high quality of chicken gizzard, gland stomach, and intestine, which is crucial to meet the quality requirements of consumers; strict control of hygiene in the design of the equipment reduces the risk of pollution and bacterial growth, ensuring the hygiene and safety of the product, and meeting strict food safety standards; flexible cutting according to different market demands can produce diversified products to meet the diversified market demand and consumer habits; efficient separation and cutting not only can improve the yield of products, but also can reduce the generation of waste, save resources, and improve the overall sustainability of the processing process; in summary, the chicken gizzard and gland stomach and intestine separating and cutting equipment brings significant improvement and development to the poultry processing industry through the advantages of improving efficiency, reducing costs, ensuring quality and safety, etc.

[0004] The existing technical solution cannot automatically and quickly cut and separate the intestine and gland stomach from the chicken gizzard. UTILITY MODEL CONTENT

[0005] In view of the deficiencies of the prior art, the utility model provides a chicken gizzard cutting and separating machine, which solves the technical problem that the existing technical solution cannot automatically and quickly cut and separate the intestine and gland stomach from the chicken gizzard.

[0006] In order to achieve the above object, the utility model discloses a kind of chicken gizzard cutting and separating machine, including mainframe, the installation frame is fixedly installed on the mainframe, first conveying screw rod and first feeding guide rod are rotatably installed on the installation frame, first conveying screw rod and first feeding guide rod are installed side by side, second conveying screw rod and second feeding guide rod are rotatably installed on the installation frame, second feeding guide rod and second conveying screw rod are installed side by side, second conveying screw rod and second feeding guide rod are installed in the oblique lower side of first conveying screw rod and first feeding guide rod, intestine separating structure is installed on the installation frame, gland separating structure is installed on the installation frame, supplementary cutting structure is installed on the installation frame, feeding drive structure is installed on the mainframe.

[0007] Preferably, the feeding drive structure includes a first motor and a second motor, the first motor and the second motor are fixedly installed on the upper wall of the mainframe, the driving end of the first motor is connected with the first conveying screw rod, and the second motor is connected with the second conveying screw rod.

[0008] Preferably, the intestine separating structure includes a third motor, the third motor is fixedly installed on the installation frame, a intestine cutting cutter is fixedly installed on the driving end of the third motor, and the intestine cutting cutter is installed at the lower end of the second feeding guide rod for cutting the intestine from the chicken gizzard.

[0009] Preferably, the gland separating structure includes a fourth motor, the fourth motor is fixedly installed on the upper wall of the mainframe, a gland cutting disc is fixedly installed on the driving end of the fourth motor, and the gland cutting disc is located at one side of one end of the first feeding guide rod for cutting the connected gland of the chicken gizzard.

[0010] Preferably, the supplementary cutting structure includes a fifth motor, the fifth motor is fixedly installed on the upper wall of the mainframe, a supplementary cutting cutter is fixedly installed on the driving end of the fifth motor, and the supplementary cutting cutter is installed below the second conveying screw rod and the second feeding guide rod for auxiliary cutting of the remaining tissue.

[0011] Preferably, the lower inner wall of the mainframe is fixedly installed with a discharge basket, a waste basket, a gland basket and an intestine basket.

[0012] Preferably, the driving end of the first motor is fixedly installed with a first driving sprocket, the first conveying screw rod is fixedly installed with a first driven sprocket, the first driving sprocket and the first driven sprocket are meshed and connected with a first transmission chain, the driving end of the second motor is fixedly installed with a second driving sprocket, the second conveying screw rod is fixedly installed with a second driven sprocket, and the second driving sprocket and the second driven sprocket are meshed and connected with a second transmission chain.

[0013] Beneficial effects

[0014] The utility model provides a kind of chicken gizzard cutting separator, the utility model can be automatically and quickly cut and separate from chicken gizzard on intestinal tract and gland stomach, improve production efficiency, reduce manual intervention, reduce the complexity of operation;Through the intestinal tract separation structure and gland stomach separation structure of multi-motor drive, equipment can accurately complete the separation and cutting of chicken gizzard, ensure the consistency and quality of product;Different motor and cutter disc system make equipment can effectively handle different cutting needs, strong adaptability;Equipment is equipped with multiple baskets, facilitate the quick classification of product and waste, reduce subsequent sorting work;By adopting mechanical automation separation and cutting process, reduce the input of manpower, reduce labor intensity;Efficient processing capacity and reduced labor demand bring significant economic advantage, it is particularly advantageous for large-scale production. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 It is the main view structural schematic drawing of the chicken gizzard cutting separator of the utility model.

[0016] Fig. 2 It is the main view structural schematic drawing of the chicken gizzard cutting separator of the utility model.

[0017] In the drawing: 1, mainframe; 2, mounting frame; 3, first conveying screw rod; 4, first feeding guide rod; 5, second conveying screw rod; 6, second feeding guide rod; 7, first motor; 8, second motor; 9, third motor; 10, intestinal tract cutter disc; 11, fourth motor; 12, gland stomach cutting disc; 13, fifth motor; 14, supplementary cutting cutter disc; 15, discharge basket; 16, waste basket; 17, gland stomach basket; 18, intestinal tract basket; 19, first driving sprocket; 20, first driven chain; 21, first transmission chain; 22, second driving sprocket; 23, second driven sprocket; 24, second transmission chain; DETAILED DESCRIPTION

[0018] To further illustrate the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the technical solutions in the embodiments of the utility model will be described clearly and completely in the following with reference to the drawings in the embodiments of the utility model, and obviously the described embodiments are only part of the embodiments of the utility model, not all the embodiments, as follows.

[0019] Please refer to Figs. 1-2The utility model provides a technical scheme: a chicken gizzard cutting and separating machine, including host frame 1, install the mounting bracket 2 on host frame 1, first conveying screw rod 3 and first feeding guide rod 4 are rotatably installed on the mounting bracket 2, first conveying screw rod 3 and first feeding guide rod 4 are installed side by side, second conveying screw rod 5 and second feeding guide rod 6 are rotatably installed on the mounting bracket 2, second feeding guide rod 6 and second conveying screw rod 5 are installed side by side, second conveying screw rod 5 and second feeding guide rod 6 are installed in the oblique below of first conveying screw rod 3 and first feeding guide rod 4, install the intestinal tract separating structure on the mounting bracket 2, install the gland stomach separating structure on the mounting bracket 2, install the make up cutting structure on the mounting bracket 2, install the feeding drive structure on host frame 1.

[0020] The utility model further provides that the feeding drive structure includes first motor 7 and second motor 8, first motor 7 and second motor 8 are fixedly installed on the wall surface of host frame 1, the drive end of first motor 7 is connected with first conveying screw rod 3, and second motor 8 is connected with second conveying screw rod 5.

[0021] The utility model further provides that the intestinal tract separating structure includes third motor 9, third motor 9 is fixedly installed on the mounting bracket 2, and a cut intestine cutter disc 10 is fixedly installed at the drive end of third motor 9, the cut intestine cutter disc 10 is installed at the lower end of second feeding guide rod 6 and is used to cut the intestinal tract from the chicken gizzard.

[0022] The utility model further provides that the gland stomach separating structure includes fourth motor 11, fourth motor 11 is fixedly installed on the wall surface of host frame 1, and a gland stomach cutter disc 12 is fixedly installed at the drive end of fourth motor 11, the gland stomach cutter disc 12 is located at one side of the one end of first feeding guide rod 4 and is used to cut the gland stomach connected to the chicken gizzard.

[0023] The utility model further provides that the make up cutting structure includes fifth motor 13, fifth motor 13 is fixedly installed on the wall surface of host frame 1, and a make up cutter disc 14 is fixedly installed at the drive end of fifth motor 13, the make up cutter disc 14 is installed below second conveying screw rod 5 and second feeding guide rod 6 and is used to assist cutting the remaining tissue.

[0024] The utility model further provides that the lower wall surface in host frame 1 is fixedly installed with discharge basket 15, waste basket 16, gland stomach basket 17 and intestinal tract basket 18.

[0025] The first motor 7 drive end is fixedly installed with a first driving sprocket 19, the first conveying screw rod 3 is fixedly installed with a first driven sprocket 20, the first driving sprocket 19 and the first driven sprocket 20 are meshed and connected with a first transmission chain 21, the second motor 8 drive end is fixedly installed with a second driving sprocket 22, the second conveying screw rod 5 is fixedly installed with a second driven sprocket 23, the second driving sprocket 22 and the second driven sprocket 23 are meshed and connected with a second transmission chain 24.

[0026] The detailed connection means is a technology known in the art; for example Figs. 1-2 As shown, ensure that the equipment is installed on a stable surface, and all components are properly connected.

[0027] Check whether all motors and cutter discs are working normally, and perform necessary lubrication.

[0028] Ensure that the discharge basket 15, the waste basket 16, the gland basket 17 and the intestinal basket 18 are in the correct position, and are clean without residues.

[0029] Place the chicken gizzards to be processed according to the specified quantity at the feeding port of the equipment.

[0030] Ensure that the chicken gizzards are evenly distributed on the conveying screw rod to ensure smooth conveying and processing.

[0031] Start the equipment, so that the first motor 7 and the second motor 8 start working to drive the first conveying screw rod 3 and the second conveying screw rod 5 to send the chicken gizzards into the cutting area. If a sprocket transmission structure is used, the first driving sprocket 19 drives the first driven sprocket 20 to rotate the first conveying screw rod 3, and the second driving sprocket 22 drives the second driven sprocket 23 to rotate the second conveying screw rod 5.

[0032] The third motor 9 is started, and the intestinal cutter disc 10 cuts and separates the intestinal part of the chicken gizzards.

[0033] The fourth motor 11 is started, and the gland cutter disc 12 cuts the gland connected to the chicken gizzards.

[0034] If there is remaining tissue that has not been completely cut, the fifth motor 13 uses the trimming cutter disc 14 for secondary trimming cutting.

[0035] The cut and separated finished chicken gizzards will be conveyed into the discharge basket 15, while the separated waste, glands and intestines will enter the dedicated baskets respectively.

[0036] Periodically check and empty the various baskets to maintain the continuity of the equipment operation.

[0037] After the processing is completed, gradually turn off the various motors and the total power supply of the equipment.

[0038] The equipment is thoroughly cleaned, especially the knife disc and the conveying structure, to prevent bacterial breeding.

[0039] The sharpness of the knife disc and the working state of the motor of the equipment are regularly checked, and necessary maintenance and care are performed.

[0040] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions.

[0041] The above is only the preferred embodiment of the present application, and is not intended to limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content to obtain equivalent embodiments with equivalent changes, without departing from the technical solution of the present application. Any modification, equivalent change and modification of the above embodiments made according to the technical essence of the present application still belong to the scope of the technical solution of the present application.

Claims

1. A gizzard cutting and separating machine comprising a main frame (1), characterized in that, The main frame (1) is fixedly installed with a mounting frame (2), the first conveying screw rod (3) and the first feeding guide rod (4) are rotatably installed on the mounting frame (2), the first conveying screw rod (3) and the first feeding guide rod (4) are installed side by side, the second conveying screw rod (5) and the second feeding guide rod (6) are rotatably installed on the mounting frame (2), the second feeding guide rod (6) and the second conveying screw rod (5) are installed side by side, the second conveying screw rod (5) and the second feeding guide rod (6) are installed obliquely below the first conveying screw rod (3) and the first feeding guide rod (4), the mounting frame (2) is installed with an intestinal separation structure, the mounting frame (2) is installed with a gland stomach separation structure, the mounting frame (2) is installed with a supplementary cutting structure, and the main frame (1) is installed with a feeding driving structure.

2. The gizzard cutting and separating machine according to claim 1, characterized in that The feeding driving structure comprises a first motor (7) and a second motor (8), the first motor (7) and the second motor (8) are fixedly installed on the upper wall surface of the main frame (1), the driving end of the first motor (7) is connected with the first conveying screw rod (3), and the second motor (8) is connected with the second conveying screw rod (5).

3. The gizzard cutting and separating machine according to claim 1, characterized in that The intestinal separation structure comprises a third motor (9), the third motor (9) is fixedly installed on the mounting frame (2), the driving end of the third motor (9) is fixedly installed with an intestinal cutting cutter (10), and the intestinal cutting cutter (10) is installed at the lower end of the second feeding guide rod (6).

4. The gizzard cutting and separating machine according to claim 1, wherein The gland stomach separation structure comprises a fourth motor (11), the fourth motor (11) is fixedly installed on the upper wall surface of the main frame (1), the driving end of the fourth motor (11) is fixedly installed with a gland stomach cutting disc (12), and the gland stomach cutting disc (12) is located at one side of one end of the first feeding guide rod (4).

5. The gizzard cutting and separating machine according to claim 1, wherein The supplementary cutting structure comprises a fifth motor (13), the fifth motor (13) is fixedly installed on the upper wall surface of the main frame (1), the driving end of the fifth motor (13) is fixedly installed with a supplementary cutting cutter (14), and the supplementary cutting cutter (14) is installed below the second conveying screw rod (5) and the second feeding guide rod (6).

6. The chicken gizzard cutting and separating machine according to claim 1, wherein The lower wall surface in the main frame (1) is fixedly installed with a discharge basket (15), a waste basket (16), a gland stomach basket (17) and an intestinal basket (18).

7. The gizzard cutting and separating machine according to claim 2, wherein The driving end of the first motor (7) is fixedly installed with a first driving sprocket (19), the first conveying screw rod (3) is fixedly installed with a first driven chain wheel (20), the first driving sprocket (19) and the first driven chain wheel (20) are meshed and connected with a first transmission chain (21), the driving end of the second motor (8) is fixedly installed with a second driving sprocket (22), the second conveying screw rod (5) is fixedly installed with a second driven chain wheel (23), and the second driving sprocket (22) and the second driven chain wheel (23) are meshed and connected with a second transmission chain (24).