Separator capable of controlling retention time of materials through blades
The blade controls the material residence time and the design of the auxiliary mechanism solves the problem of inconvenient material collection in the separator, realizes rapid container replacement and efficient separation, and improves work efficiency.
Patent Information
- Application Number
- CN202422864508.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-25
AI Technical Summary
The existing separator needs to stop working frequently to replace the collection box during the material collection process, which causes work inconvenience and affects the separation efficiency.
By designing a separator that can control the residence time of materials through blades, combined with auxiliary mechanisms, effective residence time control of materials on the screen can be achieved, and rapid container replacement can be achieved through alternating platform movement to avoid stopping the separator.
The collection container can be quickly replaced without stopping the separator, thereby improving the material collection efficiency and the working efficiency of the separator.
Smart Images

Figure CN223454397U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a separator technology field, concretely is a separator that can control material residence time through vane. BACKGROUND
[0002] The separator is a kind of mechanical equipment using centrifugal force to realize the separation of different substances, and can be divided into three types of disc type, pipe type and chamber type according to structure.Disc type separator is suitable for low solid content suspension and small specific gravity difference of mutually insoluble liquid separation;Pipe type separator is widely used, and can be used for the separation of suspension and emulsion;Chamber type separator is specially used for clarifying suspension containing a small amount of solid particles;And the separator is widely used in food, pharmaceutical, chemical, textile, machinery and other industrial departments.
[0003] In order to separate material, when auxiliary through separator is needed, first, the separator is placed in the designated position through the base, then the material is introduced into the separator body through the feed pipe, and then the driving motor is started to drive the rotating shaft to rotate through the transmission box, at this time the vane body rotates with the screen, and then the material is separated, and then the liquid is discharged through the liquid outlet pipe, and the waste residue is discharged through the residue outlet pipe;But in the process of using separator, usually, collecting box is arranged below liquid outlet pipe and residue outlet pipe to collect the separated material, however, with the continuous work of separator, when the collecting box is full of material, the work of separator needs to be temporarily stopped, the collecting box full of material is removed for replacement, and then the separated material can be collected again, this material collecting method is more complicated, not convenient, and can affect the normal work of separation, thereby affecting the use of separator. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a separator that can control material residence time through vane to solve the problems in the above background.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: a separator capable of controlling material residence time through blades, comprising a base, a driving motor and a separator main body, the base top side is provided with the driving motor, and the base top middle part is connected with the separator main body through a stand, one side of the separator main body outer wall is connected with a feeding pipe, the separator main body middle part is connected with a rotating shaft, the separator main body inside is provided with a screen body, and the screen body inside is provided with a blade main body, and the blade main body and the screen body are connected with the separator main body through the rotating shaft, one side of the separator main body bottom is connected with a liquid outlet pipe, and the other side of the separator main body bottom is connected with a slag outlet pipe, the separator main body lower part is provided with an auxiliary mechanism, and the auxiliary mechanism comprises a storage box, a waste slag collecting box, a first platform, a second platform, a fixing base, a limiting pin, a sliding seat, a fixing rod, a servo motor, a rotating column, a rotating rod, an electric push rod, a first gear, a second gear, a first toothed plate and a second toothed plate, the storage box bottom is connected with the first platform, the waste slag collecting box bottom is connected with the second platform.
[0006] Preferably, the first platform and the second platform top sides are welded with the fixing base, and the storage box and the waste slag collecting box outer walls are welded with the limiting pin.
[0007] Preferably, the fixing base inside is provided with the fixing hole corresponding with the limiting pin, and the first platform and the second platform are attached to the base top surface.
[0008] Preferably, the base inside is connected with the sliding seat through the storage cavity, and the sliding seat inside is slidably connected with the fixing rod.
[0009] Preferably, the sliding seat top is provided with the servo motor, and the servo motor output end is connected with the rotating column.
[0010] Preferably, the rotating column side away from the servo motor is welded with the rotating rod, and the rotating rod side away from the rotating column is connected with the electric push rod.
[0011] Preferably, the electric push rod outer wall side is connected with the base through the bearing seat, and the fixing rod outer wall sides are welded with the base.
[0012] Preferably, the rotating column outer wall sides are sleeved with the first gear, and the rotating rod outer wall sides are sleeved with the second gear.
[0013] Preferably, the first gear outer wall is meshingly connected with the first toothed plate, and the second gear outer wall is meshingly connected with the second toothed plate.
[0014] Preferably, the first toothed plate top end is welded with the first platform, the second toothed plate top end is welded with the second platform, and the base top end is provided with limiting grooves corresponding to the first toothed plate and the second toothed plate.
[0015] Compared with the prior art, the beneficial effects of the separation machine capable of controlling material residence time through blades are as follows: when the separation machine is used, different blades can be selected to control the residence time of the material in the screen cavity, thereby ensuring that the material is fully screened on the screen, and the first platform and the second platform are alternately moved through the auxiliary mechanism, so that the collecting container can be quickly replaced after the material is full, and the work of the separation machine does not need to be stopped due to the full material, thereby facilitating the staff to collect the separated material, saving time and improving work efficiency, so that when the separation machine is used, the material can be conveniently collected and the work efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;
[0017] Figure 2 It is a three-dimensional cut structure schematic diagram of the separation machine main body of the utility model;
[0018] Figure 3 It is a three-dimensional structure schematic diagram of the blade main body of the utility model;
[0019] Figure 4 It is a three-dimensional cut structure schematic diagram of the base of the utility model;
[0020] Figure 5 It is a three-dimensional structure schematic diagram of the auxiliary mechanism of the utility model;
[0021] Figure 6 It is a three-dimensional structure schematic diagram of the fixed seat of the utility model.
[0022] In the drawing: 1, base; 2, driving motor; 3, separation machine main body; 4, feeding pipe; 5, screen main body; 6, blade main body; 7, liquid outlet pipe; 8, slag outlet pipe; 9, auxiliary mechanism; 901, storage box; 902, waste slag collection box; 903, first platform; 904, second platform; 905, fixed seat; 906, limiting pin; 907, sliding seat; 908, fixed rod; 909, servo motor; 910, rotating column; 911, rotating rod; 912, electric push rod; 913, first gear; 914, second gear; 915, first toothed plate; 916, second toothed plate. DETAILED DESCRIPTION
[0023] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0024] Please refer to Figures 1-6The utility model provides a technical scheme: a separator capable of controlling material residence time through blades, comprising base 1, drive motor 2 and separator main body 3, the one side of base 1 top end is installed with drive motor 2, and the middle part of base 1 top end is connected with separator main body 3 through stand, the one side of separator main body 3 outer wall is connected with feed pipe 4, the middle part of separator main body 3 is connected with rotating shaft, the inside of separator main body 3 is provided with screen body 5, and the inside of screen body 5 is provided with blade body 6, and blade body 6 and screen body 5 are all connected with separator main body 3 through rotating shaft, and the one side of separator main body 3 bottom end is butt jointed with liquid outlet pipe 7, and the other side of separator main body 3 bottom end is butt jointed with slag outlet pipe 8, and the below of separator main body 3 is provided with auxiliary mechanism 9, and auxiliary mechanism 9 includes storage box 901, waste residue collection box 902, first platform 903, second platform 904, fixed seat 905, limiting pin 906, sliding seat 907, fixed rod 908, servo motor 909, rotating column 910, rotating rod 911, electric push rod 912, first gear 913, second gear 914, first toothed plate 915 and second toothed plate 916, and the below of liquid outlet pipe 7 is provided with storage box 901, and the bottom end of storage box 901 is connected with first platform 903, and the below of slag outlet pipe 8 is provided with waste residue collection box 902, and the bottom end of waste residue collection box 902 is connected with second platform 904, and the both sides of the top of first platform 903 and second platform 904 are all welded with fixed seat 905, and the one side of the outer wall of storage box 901 and waste residue collection box 902 is all welded with limiting pin 906, and the inside of fixed seat 905 is provided with fixed hole corresponding with limiting pin 906, and first platform 903 and second platform 904 are all attached with the top surface of base 1, and the inside of base 1 is connected with sliding seat 907 through storage cavity, and the inside of sliding seat 907 is slidably connected with fixed rod 908, and the top of sliding seat 907 is installed with servo motor 909, and the output end of servo motor 909 is butt jointed with rotating column 910, and the side, far away from servo motor 909 of rotating column 910 is welded with rotating rod 911, and the side, far away from rotating column 910 of rotating rod 911 is butt jointed with electric push rod 912, and the one side of the outer wall of electric push rod 912 is connected with base 1 through bearing seat, and the both sides of the outer wall of fixed rod 908 are welded with base 1, and the both sides of the outer wall of rotating column 910 are sleeved with first gear 913, and the both sides of the outer wall of rotating rod 911 are sleeved with second gear 914, and the outer wall of first gear 913 is meshingly connected with first toothed plate 915, and the outer wall of second gear 914 is meshingly connected with second toothed plate 916, and the top of first toothed plate 915 is welded with first platform 903, and the top of second toothed plate 916 is welded with second platform 904, and the top of base 1 is provided with limiting slot corresponding with first toothed plate 915 and second toothed plate 916, and the output end of electric push rod 912 is connected with rotating rod 911, and fixed rod 908 is distributed in sliding seat 907 at intervals.
[0025] In the implementation, during the use of the separator, after the material enters the inside of the screen body 5, the blade body 6 is divided into two types, one is four leaves distributed at 90 degrees, which can make the material stay for a longer time, and the other is three leaves distributed at 120 degrees, which has a shorter material staying time than the four leaves, and then by selecting different blades, the staying time of the material in the screen cavity is controlled, and this control mode can make the material form effective jumping motion on the screen, thereby ensuring that the material is fully screened on the screen;
[0026] Because the outer walls of the storage box 901 and the waste residue collection box 902 are connected with the limiting pins 906, the storage box 901 and the waste residue collection box 902 are moved in sequence first, so that the limiting pins 906 are inserted into the fixed seats 905, and then the storage box 901 is fixed on the top of the first platform 903, and the waste residue collection box 902 is fixed on the top of the second platform 904, and then the liquid discharged by the liquid outlet pipe 7 is collected through the storage box 901, and the waste residue discharged by the residue outlet pipe 8 is collected through the waste residue collection box 902;
[0027] When the storage box 901 is full, the servo motor 909 is started first to drive the rotating column 910 to rotate, because the rotating column 910 is connected with the rotating rod 911, the rotating column 910 rotates to drive the rotating rod 911 to rotate together, then the rotating rod 911 rotates to drive the electric push rod 912 to rotate together, after that, the rotating column 910 rotates to drive the first gear 913 to rotate, the rotating rod 911 rotates to drive the second gear 914 to rotate, and at this time, the first gear 913 and the first toothed plate 915 are in meshing connection, the second gear 914 and the second toothed plate 916 are in a separated state, then only the rotation of the first gear 913 drives the first toothed plate 915 to move, the second toothed plate 916 is stationary, after that, the movement of the first toothed plate 915 drives the first platform 903 to move, the movement of the first platform 903 drives the storage box 901 to move, thereby making the full liquid storage box 901 move away from below the liquid outlet pipe 7, allowing the empty storage box 901 to move into below the liquid outlet pipe 7, and then the full liquid storage box 901 can be removed from the first platform 903;
[0028] When it is necessary to remove the waste residue collection box 902, the electric push rod 912 is started, because the output end of the electric push rod 912 is connected with the rotating rod 911, the extension of the electric push rod 912 drives the rotating rod 911 to move, the movement of the rotating rod 911 drives the rotating column 910 to move, and because the bottom end of the servo motor 909 is connected with the sliding seat 907, at this time the sliding seat 907 slides along the fixed rod 908, thereby guiding the movement of the servo motor 909, until the first gear 913 and the first toothed plate 915 are disconnected, and the second gear 914 and the second toothed plate 916 are meshed;
[0029] Then the servo motor 909 is started to drive the rotating rod 911 to rotate, at this time the first toothed plate 915 is stationary, the second gear 914 rotates to drive the second toothed plate 916 to move, then the second toothed plate 916 moves to drive the waste residue collection box 902 to move, so that the waste residue collection box 902 filled with residues is moved away from below the residue discharge pipe 8, the empty waste residue collection box 902 is moved into below the residue discharge pipe 8, then the waste residue collection box 902 filled with residues is taken off from the second platform 904, and the above steps are repeated, so that the collection container can be quickly replaced after the material is filled, and the separator does not need to be stopped due to the material being filled, thereby facilitating the staff to collect the separated material, saving time and improving work efficiency, and finally playing a role of facilitating the collection of the material and improving the work efficiency when the separator is used.
[0030] In summary, the separator capable of controlling the residence time of the material through the blades is used, the separator is placed at a designated position through the base 1, then the material is introduced into the separator body 3 through the feeding pipe 4, the driving motor 2 is started to drive the rotating shaft to rotate through the transmission box, at this time the blade body 6 rotates together with the screen body 5, thereby separating the material, then the liquid is discharged through the liquid outlet pipe 7, and the waste residue is discharged through the residue discharge pipe 8, which is the prior art and will not be described in detail, the first platform 903 and the second platform 904 are alternately moved through the auxiliary mechanism 9, thereby the collection container can be quickly replaced after the material is filled, and the separator does not need to be stopped due to the material being filled, thereby facilitating the staff to collect the separated material, saving time and improving work efficiency, and the residence time of the material in the screen cavity can be controlled through the selection of different blades, thereby ensuring that the material is fully screened on the screen, improving the screening speed and efficiency, and the contents not described in detail in the description belong to the prior art known to those skilled in the art.
[0031] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.
Claims
1. A separator capable of controlling material residence time through blades, comprising a base (1), a drive motor (2) and a separator body (3), characterized in that: one side of the top end of the base (1) is provided with the drive motor (2), and the middle of the top end of the base (1) is connected with the separator body (3) through a stand, one side of the outer wall of the separator body (3) is connected with a feeding pipe (4), the middle of the separator body (3) is connected with a rotating shaft, the inside of the separator body (3) is provided with a screen body (5), the inside of the screen body (5) is provided with a blade body (6), and the blade body (6) and the screen body (5) are connected with the separator body (3) through the rotating shaft, one side of the bottom end of the separator body (3) is butt-jointed with a liquid outlet pipe (7), the other side of the bottom end of the separator body (3) is butt-jointed with a slag outlet pipe (8), an auxiliary mechanism (9) is arranged below the separator body (3), and the auxiliary mechanism (9) comprises a storage box (901), a waste slag collecting box (902), a first platform (903), a second platform (904), a fixed seat (905), a limiting pin (906), a sliding seat (907), a fixed rod (908), a servo motor (909), a rotating column (910), a rotating rod (911), an electric push rod (912), a first gear (913), a second gear (914), a first toothed plate (915) and a second toothed plate (916), the storage box (901) is arranged below the liquid outlet pipe (7), and the bottom end of the storage box (901) is connected with the first platform (903), the waste slag collecting box (902) is arranged below the slag outlet pipe (8), and the bottom end of the waste slag collecting box (902) is connected with the second platform (904).
2. A separator with material residence time controlled by vanes as claimed in claim 1, wherein: The top end of each of the first platform (903) and the second platform (904) is welded with the fixed seat (905), and one side of the outer wall of each of the storage box (901) and the waste slag collecting box (902) is welded with the limiting pin (906).
3. A separator with material residence time controlled by vanes as claimed in claim 2, wherein: The inside of the fixed seat (905) is provided with a fixed hole corresponding to the limiting pin (906), and the first platform (903) and the second platform (904) are attached to the top surface of the base (1).
4. A separator with material residence time controlled by vanes as claimed in claim 3, wherein: The inside of the base (1) is connected with the sliding seat (907) through a storage cavity, and the inside of the sliding seat (907) is slidingly connected with the fixed rod (908).
5. A separator with material residence time controlled by vanes as claimed in claim 4, wherein: The top end of the sliding seat (907) is provided with the servo motor (909), and the output end of the servo motor (909) is butt-jointed with the rotating column (910).
6. A separator with material residence time controlled by vanes according to claim 5, characterized in that: One side of the rotating column (910) away from the servo motor (909) is welded with the rotating rod (911), and one side of the rotating rod (911) away from the rotating column (910) is butt-jointed with the electric push rod (912).
7. A separator with material residence time controlled by vanes according to claim 6, characterized in that: One side of the outer wall of the electric push rod (912) is connected with the base (1) through a bearing seat, and both sides of the outer wall of the fixed rod (908) are welded with the base (1).
8. A separator with material residence time controlled by vanes according to claim 7, characterized in that: Both sides of the outer wall of the rotating column (910) are sleeved with the first gear (913), and both sides of the outer wall of the rotating rod (911) are sleeved with the second gear (914).
9. A separator with material residence time controlled by vanes according to claim 8, characterized in that: The first gear (913) is connected with a first toothed plate (915) in meshing connection, and the second gear (914) is connected with a second toothed plate (916) in meshing connection.
10. A separator with material residence time controlled by vanes according to claim 9, characterized in that: The first toothed plate (915) is welded to the first platform (903) at the top end, the second toothed plate (916) is welded to the second platform (904) at the top end, and the base (1) is provided with limiting grooves corresponding to the first toothed plate (915) and the second toothed plate (916) at the top end.