Online cleaning device for camera module production automation equipment jig

By combining physical scrubbing and vacuuming, the problem of low cleaning efficiency and poor results of fixture cleaning in automated equipment for camera module production has been solved, achieving efficient and comprehensive cleaning and reducing unplanned downtime.

CN223454679UActive Publication Date: 2025-10-21DONG GUAN GAO WEI GUANG XUE DIAN ZI YOU XIAN GONG SI
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Patent Information

Application Number
CN202422863614.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-24
Publication Date
2025-10-21
Estimated Expiration
2034-11-24

AI Technical Summary

Technical Problem

The cleaning methods used in existing automated equipment for camera module production are inefficient and produce poor cleaning results, especially when it comes to effectively cleaning particulate matter in confined spaces.

Method used

Employing a dual mechanism combining physical brushing and vacuuming, the brush unit powerfully removes particulate matter while the vacuum generator sucks up residual dirt. Designed with a modular structure for independent maintenance and replacement, it adapts to the cleaning needs of complex shapes.

Benefits of technology

It achieves efficient and comprehensive cleaning results, reduces unplanned downtime, improves cleaning efficiency and effectiveness, and adapts to the cleaning needs of jigs of different shapes.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223454679U_ABST
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Abstract

The utility model relates to the field of cleaning devices, and discloses an on-line cleaning device for a camera module production automation equipment jig, which comprises a cleaning assembly, a particle filter, a vacuum generator and a telescopic air pipe, the cleaning assembly comprises a pipe body and a brush body unit arranged at one end of the pipe body, the brush body unit comprises a base connected with the pipe body and a plurality of bristle units fixed on the base; the particle filter is arranged on the outer side of the pipe body, and the other end of the particle filter is connected with a vacuum generator; the telescopic air pipe is connected with the pipe body or the vacuum generator; dual mechanisms of physical scrubbing and vacuum dust collection are combined, particles are powerfully removed through the bristle unit, meanwhile, residual dirt is effectively sucked away through the vacuum generator, comprehensive and thorough cleaning is guaranteed, high cleaning efficiency is guaranteed, and meanwhile the cleaning effect of the device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cleaning device technical field, specifically for online cleaning device of camera module production automation equipment fixture. BACKGROUND

[0002] In the production process of high-precision camera module, the cleaning of equipment and components is particularly important, due to the sensitivity of camera module and the sensitivity to small particles, the existence of any pollutants may cause production defects, cause essential defects and rework, camera module production automation equipment fixture needs to be cleaned after disassembly using tools in the use cycle, the traditional cleaning method for camera module production automation equipment fixture generally has two kinds, mode one is that the operator directly uses the disassembly tool to disassemble the fixture, and uses the brush to stick anhydrous alcohol to clean the surface of the fixture; mode two is not disassembling the fixture, directly using the dust-free cloth or the brush to stick the alcohol and then wiping and cleaning on the equipment.

[0003] Mode one needs to disassemble the fixture, and needs to install the fixture after cleaning, and needs to stop the equipment, resulting in very low cleaning efficiency; the cleaning efficiency of mode two is slightly improved compared with mode one, but the particles in the small space of the fixture cannot be cleaned, resulting in poor cleaning effect, therefore it is necessary to put forward a cleaning device with high cleaning efficiency and good cleaning effect. UTILITY MODEL CONTENTS

[0004] In view of the defects of the prior art, the utility model provides an online cleaning device for camera module production automation equipment fixture, which solves the problems mentioned in the background.

[0005] The utility model provides the following technical scheme: the utility model discloses an online cleaning device for camera module production automation equipment fixture, including cleaning component, it includes pipe body and the brush body unit of installing at one end of pipe body, the brush body unit includes with the base of pipe body is connected and a plurality of fixed on the base on bristle unit;

[0006] Particle filter is arranged at the outside of the pipe body, and the other end of the particle filter is connected with a vacuum generator;

[0007] Telescopic air pipe is connected with the pipe body or the vacuum generator.

[0008] As a preferred scheme, the bristle unit is stainless steel wire.

[0009] As a preferred scheme, the pipe body is a hollow pipe body, and the base is provided with a through hole at the position corresponding to the bristle unit.

[0010] As a preferred solution, multiple sets of the bristle units are arranged in a circular or rounded rectangular shape.

[0011] As a preferred solution, one side of the tube body is connected to the particle filter through a quick connector, and the end of the vacuum generator away from the particle filter is connected to an air valve, which is connected to the telescopic air tube.

[0012] As a preferred solution, the quick connector, the particle filter, the vacuum generator, and the air valve are connected through a vacuum air tube.

[0013] As a preferred solution, the telescopic air tube and the vacuum air tube are made of transparent material.

[0014] As a preferred solution, the telescopic air tube and the vacuum air tube are polyurethane hoses.

[0015] As a preferred solution, the outer wall of the particle filter is made of transparent material.

[0016] As a preferred solution, one side of the tube body is connected to the telescopic air tube through a quick connector, and the other end of the telescopic air tube is connected to the particle filter and the vacuum generator through a straight-through connector.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] The utility model discloses a cleaning assembly, particle filter, vacuum generator and other structures between the mutual cooperation, combine physical brush and the dual mechanism of vacuum cleaning, through the bristle unit strong removal particle, and vacuum generator effectively sucks away the dirt of remaining, ensure that clean is comprehensive and thorough, and the multiple shapes and rigidity of bristle unit adapt to different cleaning demand, can adapt to the assembly of complex shape, enhance the universality of application, and adopt modular structure design, make each part (such as particle filter, vacuum generator etc.) can be independently maintained and replaced, reduced the time of unplanned downtime, ensured that the cleaning efficiency is high, and also improved the cleaning effect of device. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the three-dimensional structure diagram of the utility model embodiment one;

[0020] Figure 2 It is the structure schematic diagram of the bristle unit of the utility model and presents a circular shape;

[0021] Figure 3 It is the explosion schematic diagram of the bristle unit and presents a circular shape;

[0022] Figure 4 A structure diagram of the brush unit of the utility model is a rounded rectangle;

[0023] Figure 5 An exploded diagram of the brush unit of the utility model is a rounded rectangle;

[0024] Figure 6 A perspective view of the second embodiment of the utility model.

[0025] In the figure: 1, cleaning assembly; 11, pipe body; 12, brush body unit; 121, base; 1211, through hole; 122, brush unit; 2, particle filter; 3, vacuum generator; 4, telescopic air pipe; 5, quick connector; 6, air valve; 7, vacuum air pipe; 8, straight-through connector. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0027] Embodiment one

[0028] Please refer to Figure 1 The online cleaning device for the camera module production automated equipment jig in the embodiment comprises a cleaning assembly 1, a particle filter 2, a vacuum generator 3, and a telescopic air pipe 4. The cleaning assembly 1 comprises a pipe body 11 and a brush body unit 12 mounted at one end of the pipe body 11. The brush body unit 12 comprises a base 121 connected with the pipe body 11 and a plurality of brush units 122 fixed on the base 121. The particle filter 2 is arranged outside the pipe body 11. The other end of the particle filter 2 is connected with the vacuum generator 3. The telescopic air pipe 4 is connected with the pipe body 11 or the vacuum generator 3.

[0029] The dual mechanism of physical brushing and vacuum cleaning is combined, the brush units 122 are used to remove particles, the vacuum generator 3 is used to effectively suck away residual dirt, the cleaning is ensured to be comprehensive and thorough, the various shapes and rigidity of the brush units 122 adapt to different cleaning requirements, the brush units 122 can adapt to components with complex shapes, the universality of application is enhanced, the design can be connected with the automated equipment, synchronous cleaning of the whole production line is realized, delay and failure caused by manual cleaning are avoided, and the modular structure design is adopted, so that each part (such as the particle filter 2 and the vacuum generator 3) can be independently maintained and replaced, and the time of unplanned downtime is reduced.

[0030] It should be noted that the brush body unit 12 is internally provided with multiple groups of bristle units 122, each group of bristle units 122 is composed of multiple tough bristles, which can effectively deal with various dirt, and the hardness and rigidity of the bristles are considered in the design to ensure that the surface of the camera module contact jig will not be scratched, while providing sufficient cleaning force;

[0031] The particle filter 2 can also be designed as a multi-stage filtration system according to customer requirements, the first layer filters larger particles, and the second layer filters finer particles to ensure good material recycling and processing;

[0032] The high-efficiency vacuum generator 3 can automatically adjust the negative pressure according to the working load to adapt to the needs of different cleaning processes, ensuring maximum cleaning efficiency and energy utilization;

[0033] The telescopic air pipe 4 with adjustable length can be flexibly adjusted according to the layout of the production equipment to avoid affecting the overall cleaning range due to the fixed length of the air pipe.

[0034] As shown in Figures 1-5 The bristle unit 122 is a stainless steel wire, mainly used to move and float small particles to facilitate the suction and cleaning of particles. The bristle unit 122 can be designed as different shapes of bristles, such as straight hair and corrugated hair, to deal with different cleaning surfaces and foreign matter.

[0035] As shown in Figures 2-4 The pipe body 11 is a hollow pipe body 11, and the base 121 is provided with a through hole 1211 at a position corresponding to the bristle unit 122. The pipe body 11 connects the base 121 and the bristle unit 122 through the through hole 1211, making the airflow smoother during the cleaning process, while avoiding the accumulation of airflow to generate reverse pressure.

[0036] As shown in Figures 2-4 Multiple groups of the bristle unit 122 are arranged in a circular or rounded rectangular shape. The bristle unit 122 can be designed as a circular or rounded rectangular shape, and can be optimized according to the specific requirements of the site to improve the pertinence and efficiency. The circular bristle unit 122 is used for cleaning circular holes and circular step jigs, and the rounded rectangular bristle unit 122 is used for cleaning rectangular and elliptical holes and step jigs.

[0037] As shown in Figure 1 One side of the pipe body 11 is connected to the particle filter 2 through a quick connector 5, and the vacuum generator 3 is connected to an air valve 6 away from the particle filter 2. The air valve 6 is connected to the telescopic air pipe 4. The quick connector 5 can quickly connect and disassemble each component without the need for additional tools. This design reduces the complexity and time of operators when replacing filters;

[0038] The air valve 6 is arranged to quickly close the air pressure in use, so as to avoid waste of air pressure energy if no cleaning action is performed in the middle.

[0039] As shown in the drawings, the quick connector 5 is connected with the particle filter 2, the particle filter 2 is connected with the vacuum generator 3, and the vacuum generator 3 is connected with the air valve 6 through the vacuum air pipe 7. Figure 1 The connection between each structure adopts a high sealing material to ensure that there is no leakage under high negative pressure conditions, and the cleaning effect is good and stable.

[0040] As shown in the drawings, the telescopic air pipe 4 and the vacuum air pipe 7 are made of transparent materials, and the outer wall of the particle filter 2 is also made of transparent materials. Figure 1 The telescopic air pipe 4 and the vacuum air pipe 7 are polyurethane hoses, and the use of transparent pipes and filters greatly reduces the uncertainty during maintenance, and the operator can quickly judge and clean according to the actual situation.

[0041] The polyurethane material has excellent flexibility and tensile strength, can withstand frequent stretching and bending, and is suitable for complex production environments.

[0042] Embodiment two

[0043] The difference between this embodiment two and embodiment one is that:

[0044] As shown in the drawings, one side of the pipe body 11 is connected with the telescopic air pipe 4 through the quick connector 5, and the other end of the telescopic air pipe 4 is connected with the particle filter 2 and the vacuum generator 3 through the straight-through connector 8. Figure 6 This embodiment is suitable for automatic equipment that has been equipped with spare or directly usable particle filters 2 and vacuum generators 3, and can be used in the above combination mode.

[0045] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An online cleaning device for camera module production automation equipment jigs, characterized by: Comprising A cleaning assembly (1) comprising a tube body (11) and a brush body unit (12) mounted at one end of the tube body (11), the brush body unit (12) comprising a base (121) connected to the tube body (11) and a plurality of bristle units (122) fixed to the base (121); A particle filter (2) arranged outside the tube body (11), the other end of the particle filter (2) being connected to a vacuum generator (3); A telescopic air tube (4) connected to the tube body (11) or the vacuum generator (3).

2. The online cleaning device for camera module production automation equipment jigs according to claim 1, wherein: The bristle units (122) are stainless steel wires.

3. The online cleaning device for camera module production automation equipment jigs according to claim 1, wherein: The tube body (11) is a hollow tube body (11), and the base (121) is provided with a through hole (1211) at a position corresponding to the bristle units (122).

4. The online cleaning device for camera module production automation equipment jigs according to claim 1, wherein: Multiple groups of the bristle units (122) are arranged in a circular or rounded rectangular shape.

5. The online cleaning device for camera module production automation equipment jigs according to any one of claims 1-4, characterized in that: One side of the tube body (11) is connected to the particle filter (2) through a quick connector (5), and the other end of the vacuum generator (3) is connected to an air valve (6) away from the particle filter (2), and the air valve (6) is connected to the telescopic air tube (4).

6. The online cleaning device for camera module production automation equipment jigs according to claim 5, wherein: The quick connector (5) and the particle filter (2), the particle filter (2) and the vacuum generator (3), and the vacuum generator (3) and the air valve (6) are connected in communication through a vacuum air tube (7).

7. The online cleaning device for camera module production automation equipment jigs according to claim 6, wherein: The telescopic air tube (4) and the vacuum air tube (7) are made of transparent material.

8. The online cleaning device for camera module production automation equipment jigs according to claim 7, wherein: The telescopic air tube (4) and the vacuum air tube (7) are polyurethane hoses.

9. The online cleaning device for camera module production automation equipment jigs according to claim 6, wherein: The outer wall of the particle filter (2) is made of transparent material.

10. The online cleaning device for camera module production automation equipment jigs according to any one of claims 1-4, characterized in that: One side of the tube body (11) is connected to the telescopic air tube (4) through a quick connector (5), and the other end of the telescopic air tube (4) is connected to the particle filter (2) and the vacuum generator (3) through a straight-through connector (8).