Angle steel bending device
By using a lifting head-mounted press plate and an electric heating sleeve in combination with a conveyor frame and clamps in the angle steel bending device, the problems of low equipment reliability and large errors in the existing technology are solved, and a more efficient and precise angle steel bending process is achieved.
Patent Information
- Application Number
- CN202422731833.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The existing angle steel bending device requires the use of two oil cylinders, which reduces the reliability of the equipment and causes large errors between the angle steel pieces after bending.
The press plate is installed with a lifting head, and extrusion bending is achieved through the operation of a single lifting head. The electric heating sleeve is used to preheat the angle steel, and the conveyor frame and clamping claws are used for stable conveying and clamping to reduce errors in the bending process.
The reliability of the angle steel bending process is improved, the error between the angle steel pieces after bending is reduced, and the stability and accuracy of the bending process are ensured.
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Figure CN223454896U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of angle steel processing accessories, especially to an angle steel bending device. BACKGROUND
[0002] The angle steel is an important accessory part for manufacturing the iron tower, and since the current iron tower is roughly conical, part of the angle steel used in the current iron tower needs to be bent, in order to bend the angle steel, the patent publication document CN219541409U discloses a device capable of bending the angle steel, the two oil cylinders (clamping oil cylinder and bending oil cylinder, respectively, the serial number of the figure mark in the document is 6 and 10) of the device are used to bend the angle steel, and since two oil cylinders are used in the bending process, the use of two oil cylinders not only reduces the reliability of the whole equipment during bending, but also increases the error between the angle steel parts after bending. UTILITY MODEL CONTENTS
[0003] The utility model discloses a kind of angle steel bending devices for the above problems, only pressing mould plate is equipped with lifting head installation, when lifting head operates, pressing mould plate is close to or away from bottom mould plate, the whole bending process only one lifting head operation can complete extrusion bending process, the whole extrusion bending process is reliable, and the error between angle steel parts after extrusion bending is relatively smaller.
[0004] The technical scheme adopted by the utility model is as follows:
[0005] An angle steel bending device, comprising a base table, a lifting head, a bottom mold plate and a pressing mold plate, the lifting head is arranged on the base table, the bottom mold plate is arranged on the base table, the pressing mold plate is arranged on the lifting head, the bottom mold plate is provided with a first bearing groove and a second bearing groove, so the first bearing groove and the second bearing groove are not in the same plane, the pressing mold plate is provided with a first extrusion protrusion and a second extrusion protrusion, and the first extrusion protrusion and the second extrusion protrusion are not in a straight line.
[0006] The working process of the angle steel bending device is as follows: first, place the angle steel that needs to be bent on the bottom mold plate, then move the pressing mold plate to the bottom mold plate with the lifting head, and the angle steel is bent under the extrusion of the bottom mold plate and the pressing mold plate, thereby completing the bending process of the angle steel. After the bending of the angle steel is completed, the first bearing groove, the second bearing groove, the first extrusion protrusion and the second extrusion protrusion are tightly attached to the angle steel.
[0007] In the bending device, the lifting head can be a hydraulic lifting head or an electric lifting head.
[0008] In the angle steel bending device, only the pressing mold plate is installed with the lifting head, the pressing mold plate approaches or moves away from the bottom mold plate when the lifting head operates, the extrusion bending process can be completed only by the operation of one lifting head in the whole bending process, the extrusion bending process is reliable, and the error between the angle steel pieces is relatively smaller after the extrusion bending.
[0009] Optionally, the electric heating sleeve is arranged on one side of the bottom table.
[0010] Optionally, the conveying frame and the pushing frame are further included, the conveying frame is arranged on one side of the electric heating sleeve, one side of the conveying frame is provided with a guide rail, one side of the guide rail is provided with a rack, the rack is in parallel with the guide rail, the pushing frame is in sliding fit with the guide rail, the pushing frame is provided with a pushing motor, and the shaft of the pushing motor is in fit with the rack through a gear.
[0011] Optionally, the mechanical arm and the clamping jaw are further included, the clamping jaw is arranged on the mechanical arm, and the mechanical arm is arranged on one side of the bottom table.
[0012] Optionally, the lifting library is further included and arranged on one side of the bottom table.
[0013] Optionally, the temporary storage table is further included and arranged on one side of the bottom table, one side of the temporary storage table is provided with a rotating seat, a supporting arm is arranged on the rotating shaft of the rotating seat, and an electromagnetic iron is arranged on the supporting arm.
[0014] Optionally, the supporting table is further included and arranged on the periphery of the base.
[0015] Optionally, the supporting table is further included and arranged on the periphery of the base.
[0016] The angle steel bending device has the advantages that only the pressing mold plate is installed with the lifting head, the pressing mold plate approaches or moves away from the bottom mold plate when the lifting head operates, the extrusion bending process can be completed only by the operation of one lifting head in the whole bending process, the extrusion bending process is reliable, and the error between the angle steel pieces is relatively smaller after the extrusion bending. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0018] Figure 1 is a structural schematic diagram of the angle steel bending device;
[0019] Figure 2is the schematic diagram of the positional relationship between the bottom die plate and the pressing die plate;
[0020] Figure 3 is the schematic diagram of the structure of the clamping jaw;
[0021] Figure 4 is the schematic diagram of the installation structure of the suspension clamp;
[0022] Figure 5 is the schematic diagram of the installation structure of the conveying frame;
[0023] Figure 6 is Figure 5 is the enlarged schematic diagram of A in the figure;
[0024] Figure 7 is Figure 5 is the enlarged schematic diagram of B in the figure;
[0025] Figure 8 is the schematic diagram of the position of the lifting cylinder on the frame;
[0026] Figure 9 is Figure 8 is the schematic diagram of C in the figure.
[0027] The reference signs in the figures are as follows: 1, bottom table; 2, lifting head; 3, bottom die plate; 301, first bearing groove; 302, second bearing groove; 4, pressing die plate; 401, first extrusion protrusion; 402, second extrusion protrusion; 5, electric heating sleeve; 6, conveying frame; 601, bottom plate; 602, bearing roller; 7, pushing frame; 8, guide rail; 9, rack; 10, pushing motor; 11, tension hook; 12, clamping cylinder; 13, lifting cylinder; 14, frame; 15, mechanical arm; 1601, clamping seat; 1602, electromagnetic adsorption jaw; 1603, suspension clamp; 1604, slide rail; 1605, adjusting screw; 1606, adjusting motor; 1607, coupling; 17, lifting library; 18, temporary storage table; 19, rotating seat; 1901, rotating shaft; 20, bearing arm; 21, bearing table; 22, bearing disc; 2301, unbent angle steel; 2302, bent angle steel. DETAILED DESCRIPTION
[0028] In order to make the above-mentioned purposes, features and advantages of the present application more apparent and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0029] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be practiced in other ways different from those described herein, and those skilled in the art can make similar generalizations without departing from the connotation of the present application, therefore the present application is not limited by the specific embodiments disclosed below.
[0030] In the description of the present application, it should be noted that the terms used herein are only intended to describe specific embodiments and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn in proportion to the actual proportions. The techniques, methods and devices known to those skilled in the relevant art can not be discussed in detail, but in appropriate cases, the techniques, methods and devices should be considered as part of the authorized description. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary and not as a limitation. Therefore, other examples of exemplary embodiments can have different values. It should be noted that similar reference numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0031] As shown in the accompanying Figure 1 ~ attached Figure 9 The corner steel bending device comprises a base 1, a lifting head 2, a bottom die plate 3 and a pressing die plate 4. The lifting head 2 is arranged on the base 1, the bottom die plate 3 is arranged on the base 1, and the pressing die plate 4 is arranged on the lifting head 2. The bottom die plate 3 is provided with a first supporting groove 301 and a second supporting groove 302, so that the first supporting groove 301 and the second supporting groove 302 are not in the same plane. The pressing die plate 4 is provided with a first extrusion protrusion 401 and a second extrusion protrusion 402, and the first extrusion protrusion 401 and the second extrusion protrusion 402 are not in a straight line.
[0032] The working process of the corner steel bending device is as follows: first, the corner steel to be bent is placed on the bottom die plate 3, then the lifting head 2 drives the pressing die plate 4 to move towards the bottom die plate 3, and the corner steel is bent under the extrusion of the bottom die plate 3 and the pressing die plate 4, thereby completing the bending process of the corner steel. After the corner steel bending is completed, the first supporting groove 301, the second supporting groove 302, the first extrusion protrusion 401 and the second extrusion protrusion 402 are tightly attached to the corner steel.
[0033] In the bending device, the lifting head 2 can be a hydraulic lifting head 2 or an electric push lifting head 2.
[0034] In summary, in the corner steel bending device, only the pressing die plate 4 is installed with a lifting head 2. When the lifting head 2 operates, the pressing die plate 4 approaches or moves away from the bottom die plate 3. The entire bending process can be completed by the operation of only one lifting head 2, and the entire extrusion bending process is reliable, and the error between the corner steel parts after extrusion bending is relatively smaller.
[0035] As shown in the accompanying Figure 1 ~ attached Figure 9 It also comprises an electric heating sleeve 5 arranged on one side of the base 1.
[0036] Specific electric heating sleeve 5 uses power frequency alternating current, and the electric heating sleeve 5 heats the angle steel, then the angle steel is placed on the bottom die plate 3, and then the angle steel is pressed and bent by the bottom die plate 3 and the pressing die plate 4, and finally the whole bending process is completed.
[0037] Specifically, the electric heating sleeve 5 is a right-angled electric heating sleeve 5, and the angle steel can pass between the electric heating sleeves 5 before being pressed and bent.
[0038] As shown in the accompanying Figure 1 ~ attached Figure 9 As shown, it also includes a conveying frame 6 and a pushing frame 7, the conveying frame 6 is arranged on one side of the electric heating sleeve 5, one side of the conveying frame 6 is provided with a guide rail 8, one side of the guide rail 8 is provided with a rack 9, the rack 9 is in parallel with the guide rail 8, the pushing frame 7 is in sliding fit with the guide rail 8, the pushing frame 7 is provided with a pushing motor 10, the shaft of the pushing motor 10 is in fit with the rack 9 through a gear.
[0039] Specifically, the conveying frame 6 is used to guide and clamp the angle steel, and the angle steel can move on the conveying frame 6 when subjected to external force. When the angle steel is subjected to external force, it can enter the electric heating sleeve 5 for heating, and after heating is completed, it can also be moved out of the conveying frame 6 under the action of external force. In this bending device, a guide rail 8 is arranged on one side of the conveying frame 6, a rack 9 parallel to the guide rail 8 is arranged on one side of the guide rail 8, a pushing frame 7 is slidingly installed on the guide rail 8, a pushing motor 10 is arranged on the pushing frame 7, the shaft of the pushing motor 10 is in meshing fit with the rack 9 through a gear. When the pushing motor 10 operates, the pushing frame 7 slides along the guide rail 8, and the pushing frame 7 can push the angle steel on the conveying frame 6 to move on the conveying frame 6. The angle steel can slide into or out of the electric heating sleeve 5 when sliding on the sliding frame.
[0040] Specifically, the conveying frame includes a bottom plate 601 and a plurality of supporting rollers 602, the bottom plate 601 is an isosceles trapezoidal bottom plate 601, both ends of the bottom plate 601 are rotatably installed with supporting rollers 602, the supporting rollers 602 are in a rotatable state relative to the bottom plate 601, the supporting rollers 602 are used to contact the outer wall of the angle steel, and the rotation of the supporting rollers 602 can make the angle steel slide relative to the bottom plate 601.
[0041] Specifically, in this device, in order to stably push the angle steel to move on the conveying frame 6, two tension hooks 11 and a clamping cylinder 12 are further arranged on the pushing frame, both ends of the two tension hooks 11 are rotatably installed on the pushing frame, and the other ends of the two tension hooks 11 are in fit with the clamping cylinder 12. When the cylinder rod of the clamping cylinder 12 shrinks, the two tension hooks 11 approach each other, and the two tension hooks 11 can clamp the angle steel when they approach each other. When the cylinder rod of the clamping cylinder 12 is elongated, the two tension hooks 11 are stretched, and the two tension hooks 11 no longer clamp the angle steel.
[0042] When the two tension hooks 11 clamp the angle steel, the pushing frame can stably move back and forth on the conveying frame 6 with the angle steel.
[0043] In the specific device, a plurality of lifting cylinders 13 are installed on a frame 14 installed on one side of the base 1, and the guide rail 8 and the rack 9 are also installed on the frame 14. In the device, a plurality of conveying frames 6 are provided, and a part of the conveying frames 6 are installed on the frame 14 in a fixed manner, and the other part of the conveying frames 6 are installed on the cylinder rods of the lifting cylinders 13. When the cylinder rods of the lifting cylinders 13 are extended or retracted, the conveying frames 6 are raised or lowered relative to the frame 14. When the cylinder rods of the lifting cylinders 13 are extended, all the conveying frames 6 are arranged together to form a complete conveying belt, and the complete conveying belt can continuously and stably convey the angle steel. When the cylinder rods of the lifting cylinders 13 are retracted, all the conveying frames 6 no longer form a complete conveying belt, and an avoiding gap is formed on the conveying belt. The avoiding gap facilitates the clamping jaw on the mechanical arm 15 to clamp the angle steel, and ensures that the clamping jaw has good clamping efficiency on the angle steel.
[0044] As shown in the accompanying drawings, the device also comprises a mechanical arm 15 and a clamping jaw. The clamping jaw is arranged on the mechanical arm 15, and the mechanical arm 15 is arranged on one side of the base 1. Figure 1 Figure 9 The clamping jaw is installed on the mechanical arm 15, and the clamping jaw is used to clamp the angle steel. The mechanical arm 15 is used to transport the angle steel after the angle steel is clamped.
[0045] The clamping jaw is installed on the mechanical arm 15, and the clamping jaw is used to clamp the angle steel. The mechanical arm 15 is used to transport the angle steel after the angle steel is clamped.
[0046] The specific clamping claws include a clamping base 1601, an electromagnetic adsorption claw 1602 and a suspension clamp 1603. The electromagnetic adsorption claw 1602 is installed on the clamping base 1601. The electromagnetic adsorption claw 1602 directly uses magnetic attraction to adsorb and clamp the angle steel. Before the angle steel is heated by the electric heating sleeve 5, the angle steel can be clamped by the electromagnetic adsorption claw 1602. Specifically, a slide rail 1604 is also installed in the clamp seat 1601, and there are two suspension clamps 1603. The two suspension clamps 1603 are respectively slidably installed on the slide rails 1604, and an adjusting screw 1605 is rotatably installed in the clamp seat 1601. The adjusting screw 1605 and the slide rail 1604 are in a parallel and non-contact state. The two ends of the adjusting screw 1605 are respectively matched with the two suspension clamps 1603 through threaded matching. The clamp seat 1601 is installed with an adjusting motor 1606, and the shaft of the adjusting motor 1606 is matched with the adjusting screw 1605 through a coupling 1607. The two suspension clamps 1603 are located on both sides of the coupling 1607. When the adjusting motor 1606 rotates, the two suspension clamps 1603 move closer to each other or move away from each other, thereby realizing the adjustable distance installation of the suspension clamp 1603, ensuring that the suspension clamp 1603 can stably clamp the hanging angle steel.
[0047] As attached Figure 1 ~Attachment Figure 9 As shown, the platform 1 further includes a lifting garage 17 , which is arranged on one side of the base platform 1 .
[0048] The lifting warehouse 17 serves as a warehouse, and can be used to store angle steels before bending and angle steels after bending.
[0049] As attached Figure 1 ~Attached Figure 9 As shown, it also includes a temporary storage table 18, which is arranged on one side of the base 1. A rotating base 19 is provided on one side of the temporary storage table 18. A supporting arm 20 is provided on the rotating axis 1901 of the rotating base 19, and an electromagnetic magnet is provided on the supporting arm 20.
[0050] The specific temporary storage table 18 is also located on one side of the conveyor frame 6. The functions of the rotating seat 19, the supporting arm 20 and the electromagnetic magnet are to adsorb and reverse the angle steel, and the function of the temporary storage table 18 is to place the reversed angle steel. The specific whole process is as follows: first, the angle steel on the conveyor frame 6 is in an open-up state. At this time, the rotating shaft 1901 rotates, so that the electromagnetic magnet on the supporting arm 20 attracts the angle steel, and then the rotating shaft 1901 rotates in the opposite direction. The reverse rotation of the rotating shaft 1901 drives the supporting arm 20 to rotate in the opposite direction. After the supporting arm 20 rotates in the opposite direction, the angle steel will reach the temporary storage table 18. When the angle steel contacts the temporary storage table 18, the electromagnetic magnet no longer attracts the angle steel. After the electromagnetic magnet releases the angle steel, the rotating shaft 1901 drives the supporting arm 20 to rotate again.
[0051] As attached Figure 1 ~AttachedFigure 9 As shown, the base 20 further comprises a supporting table 21, which is arranged at the periphery of the base.
[0052] The supporting table 21 is used for temporarily placing the angle steel 2301 before bending and the angle steel 2302 after bending.
[0053] As shown in the accompanying drawings, the base 20 further comprises a supporting table 21, which is arranged at the periphery of the base. Figure 1 ~ the accompanying drawings Figure 9 Figure 1 Figure 9 Figure 1 Figure 9 As shown, the supporting table 21 is provided with a supporting tray 22.
[0054] The supporting tray 22 is used for placing the angle steel, and is directly placed on the supporting table 21. The supporting tray 22 can be transferred between the supporting table 21 and the lifting warehouse 17.
[0055] The angle steel on the supporting tray 22 can be carried to the temporary storage table 18 by the gripper and the mechanical arm 15 for temporary storage.
[0056] The above-mentioned embodiments only express some embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as the limitation of the patent scope of the present application. It should be noted that for those skilled in the art, the technical solutions recorded in the above-mentioned embodiments can still be modified, or some technical features can be replaced by equivalent. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A bending device for angle steel, characterized in that, Including the bottom platform, the lifting head, the bottom die plate and the pressing die plate, the lifting head is arranged in the bottom platform, the bottom die plate is arranged in the bottom platform, the pressing die plate is arranged in the lifting head, the bottom die plate is provided with the first bearing groove and the second bearing groove, so that the first bearing groove and the second bearing groove are not in the same plane, the pressing die plate is provided with the first extrusion protrusion and the second extrusion protrusion, and the first extrusion protrusion and the second extrusion protrusion are not in a straight line.
2. The bending apparatus of claim 1, wherein It also includes an electric heating sleeve, which is arranged on one side of the bottom platform.
3. The bending apparatus of claim 2, wherein the bending apparatus further comprises a plurality of rollers disposed between the first and second bending members. It also includes a conveying frame and a pushing frame, the conveying frame is arranged on one side of the electric heating sleeve, one side of the conveying frame is provided with a guide rail, one side of the guide rail is provided with a rack, the rack is in parallel with the guide rail, the pushing frame is in sliding fit with the guide rail, the pushing frame is provided with a pushing motor, and the shaft of the pushing motor is in fit with the rack through a gear.
4. The device according to claim 1, wherein It also includes a mechanical arm and a clamping jaw, the clamping jaw is arranged on the mechanical arm, and the mechanical arm is arranged on one side of the bottom platform.
5. The device according to claim 1, wherein It also includes a lifting library, which is arranged on one side of the bottom platform.
6. The device according to claim 1, wherein It also includes a temporary storage platform, which is arranged on one side of the bottom platform, one side of the temporary storage platform is provided with a rotating seat, a supporting arm is arranged on the rotating shaft of the rotating seat, and an electromagnetic iron is arranged on the supporting arm.
7. The device according to claim 1, wherein It also includes a supporting platform, which is arranged on the periphery of the base.
8. The device according to claim 7, characterized in that A supporting disc is arranged on the supporting platform.
Citation Information
Patent Citations
Angle steel bending machine
CN219541409U