Double-station waste cutting mechanism

By designing a double-station waste cutting mechanism and using components such as slide rails, sliders and cylinders to achieve automatic positioning and cutting of the material strip, the problem of automation of waste cleaning in metal shrapnel production is solved, fully automated waste processing is achieved, and production efficiency is improved.

CN223454917UActive Publication Date: 2025-10-21HI P SHANGHAI HOUSING APPLIANCE +1
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Patent Information

Application Number
CN202422640079.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-21
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In the existing technology, the cleaning of waste materials during the production of metal shrapnel relies on manual operations, which poses safety risks and cannot achieve automated collection and centralized processing, making it difficult to meet large-scale production needs.

Method used

A double-station waste cutting mechanism is designed, which adopts components such as slide rails, sliders, pulling cylinders and positioning cylinders to realize automatic positioning and cutting of the material strip, and combines the upper and lower cutters to realize fully automatic waste processing.

Benefits of technology

It realizes the fully automatic cutting and collection of coil waste after stamping, reduces manual operations, improves production efficiency, and avoids the safety risks of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal cutting processing, in particular to a double-station waste material cutting mechanism which comprises a fixed base and a material belt positioning cover plate arranged on the fixed base, material belt guide grooves are formed in the left side and the right side of the material belt positioning cover plate respectively, and material belts are arranged in the material belt guide grooves to form double stations. The material pulling device is arranged on the fixed base or the material belt positioning cover plate and comprises a sliding rail, a sliding block and two material pulling upper and lower air cylinders, the sliding rail is the same as the material belt in running direction, the sliding block is matched with the sliding rail, the two material pulling upper and lower air cylinders are installed on the sliding block, material pulling grooves are formed in one side or two sides of the middle of the material belt guide groove, and the material pulling grooves and the material belt guide groove form a step structure. A material pulling pin at the bottom is driven by the material pulling up-down cylinder to move in the material pulling groove after being inserted into the material belt positioning hole, and is limited at the step structure; the positioning device is arranged on the fixed base or the material belt positioning cover plate and comprises a positioning air cylinder moving up and down, and a positioning pin is arranged at the bottom of the positioning air cylinder.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal cutting processing technical field, and specifically is a double station cutting waste material mechanism. BACKGROUND

[0002] In the field of 3C industrial manufacturing, in order to obtain metal spring materials, it is usually necessary to cut the coiled material, for example, in the grinding and welding process of the side key of mobile phone, the metal spring is the key material of welding, and it is obtained by cutting the coiled material. After cutting and stamping, a large amount of waste material is generated. At present, these waste materials need to be cleaned regularly by manual operation, or the waste materials are directly discharged into the turnover box, and then manual secondary cutting and cleaning are required. This method cannot clean the waste materials in time, and manual operation has the risk of scratching, and the waste materials cannot be collected and treated in a centralized manner, and the needs of large-scale production cannot be met. Therefore, there is an urgent need to design a device capable of automatically cutting and processing the waste materials after spring stamping SUMMARY

[0003] The utility model aims at overcoming the insufficient of prior art, provide a double station cutting waste material mechanism, to replace manual semi-automatic processing, realize to the coiled material waste material after stamping with full automation form cutting and collection.

[0004] In order to realize the above-mentioned purpose, a double station cutting waste material mechanism is designed, which comprises a fixed base, a material belt positioning cover plate arranged on the fixed base, material belt guide grooves are arranged on the left and right sides of the material belt positioning cover plate, material belts are arranged in the material belt guide grooves, and a double station is formed. A material pulling device is arranged on the fixed base or the material belt positioning cover plate, the material pulling device comprises a sliding rail same as the running direction of the material belt, a sliding block matched with the sliding rail, and two material pulling up-down air cylinders mounted on the sliding block, a material pulling groove is arranged on one side or both sides of the middle part of the material belt guide groove, the material pulling groove and the material belt guide groove form a step structure, the material pulling up-down air cylinders drive the material pulling pins at the bottom to insert into the material belt positioning holes, then move in the material pulling groove, and are limited at the step structure. A positioning device is arranged on the fixed base or the material belt positioning cover plate, the positioning device comprises a positioning air cylinder moving up and down, a positioning pin is arranged at the bottom of the positioning air cylinder, and the positioning pin is inserted into the material belt positioning hole to realize positioning under the driving of the positioning air cylinder.

[0005] Preferably, the cutting waste material mechanism provided by the utility model further comprises other technical features, wherein the fixed base is provided with a guide plate on one side of the material belt inlet direction, and the fixed base is provided with an up-down cutter mechanism and a cutter power assembly on one side of the material belt outlet direction.

[0006] Preferably, the cutting waste material mechanism provided by the utility model further comprises other technical features, wherein the sliding block is driven by a material pulling front-rear air cylinder.

[0007] Preferably, the cutting waste mechanism further comprises other technical features, wherein the material belt guide groove is provided with a positioning groove on one side, and the positioning groove is matched with the positioning pin of the positioning cylinder.

[0008] Preferably, the cutting waste mechanism further comprises other technical features, wherein the upper and lower cutter mechanism comprises an upper cutter located above the material belt and a lower cutter located below the material belt.

[0009] Compared with the prior art, the cutting waste mechanism has the advantages that:

[0010] Compared with the traditional manual semi-automatic waste cutting and collecting, the cutting waste mechanism realizes automatic cutting and synchronous collecting of the punched material waste, reduces manual operation, and improves production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 , is a perspective view of the utility model;

[0012] Figure 2 , is a front view of the utility model;

[0013] Figure 3 , is Figure 2 A-A sectional view;

[0014] Figure 4 , is a perspective view of the cutter mechanism of the utility model;

[0015] Figure 5 , is a local enlarged view of the cutter mechanism of the utility model;

[0016] Figure 6 , is a local enlarged view of the upper cutter and the lower cutter of the utility model;

[0017] Figure 7 , is a perspective view of the material belt guide groove, the pulling groove and the pulling pin of the utility model with the pulling upper and lower cylinders hidden;

[0018] Figure 8 , is a front oblique 45° partial perspective view of the utility model;

[0019] Figure 9 , is a rear oblique 45° partial perspective view of the utility model;

[0020] Figure 10 , is a local perspective view of the pulling device of the utility model;

[0021] Figure 11 , is a rear oblique 45° partial perspective view of the pulling device of the utility model with the pulling upper and lower cylinders hidden;

[0022] Figure 12, is the partial stereogram of the pulling device of the pulling device up and down air cylinder of the utility model hidden,

[0023] Figure 13 , is the partial stereogram of the rear inclined 45° of the positioning device,

[0024] Figure 14 , is the partial stereogram of the positioning device of the utility model hidden,

[0025] In the drawing: 1, fixed base, 2, material belt positioning cover plate, 3, material belt guide groove, 4, material belt, 5, pulling device, 6, sliding rail, 7, sliding block, 8, pulling up and down air cylinder, 8-1, pulling front and rear air cylinder, 9, pulling groove, 10, pulling pin, 11, material belt positioning hole, 12, positioning device, 13, positioning air cylinder, 14, positioning pin, 14-1, positioning groove, 15, guide plate, 16, cutter mechanism, 16-1, cutter power assembly, 17, upper cutter, 18, lower cutter. DETAILED DESCRIPTION

[0026] In order to make the purpose, principle and structure of the utility model more clear, the following further elaboration is made in combination with the drawings and specific embodiments.

[0027] Referring to Figures 1 to 14 The utility model provides a double-station cutting waste mechanism, which comprises:

[0028] The fixed base 1 is a frame structure. The upper surface of the fixed base 1 is provided with a material belt positioning cover plate 2, and the left and right sides of the material belt positioning cover plate 2 are respectively provided with material belt guide grooves 3. The waste material belt 4 after punching can be limitedly moved in the material belt positioning cover plate 2 along the material belt guide grooves 3. Since one material belt positioning cover plate 2 has two corresponding material belt guide grooves 2, the device can form a double-station processing mode.

[0029] The pulling device 5 is arranged on the fixed base 1 or the material belt positioning cover plate 2. The pulling device comprises a sliding rail 6 in the same direction as the material belt 4, a sliding block 7 matched with the sliding rail 6, and two pulling up and down air cylinders 8 arranged on the sliding block 6. The sliding rail 6 is arranged on the material belt positioning cover plate 2, in the middle of the two material belt guide grooves 3 and parallel to the material belt guide grooves 3.

[0030] One side or both sides of the middle part of the material belt guide groove 3 are provided with pulling grooves 9, and the pulling grooves 9 and the material belt guide grooves 3 form a stepped structure (see Figure 7), the bottom of the pulling-up and pulling-down cylinder 8 is provided with a plurality of pulling pins 10 which can be driven, the pulling pins 10 extend into the pulling groove 9 and are limited and blocked by the convex step portion of the material belt guide groove 3. The material belt 4 is formed with equidistantly distributed material belt positioning holes 11 due to punching, and after the pulling pins 10 at the bottom of the pulling-up and pulling-down cylinder 8 are inserted into the material belt positioning holes 11, the pulling-up and pulling-down cylinder 8 moves in the pulling groove 9 under the action of the slide rail 6 and the slide block 7 (see Figure 11 ). The slide block 7 can be pushed along the slide rail 7 by the pulling front and rear cylinder 8-1 arranged on the fixed base 1 or the material belt positioning cover plate 2, and the movement length range of the slide block 6 on the slide rail 7 is the length of the pulling groove 9.

[0031] The positioning device 12 arranged on the fixed base 1 or the material belt positioning cover plate 2 comprises a positioning cylinder 13 which moves up and down, and the bottom of the positioning cylinder 13 is provided with a positioning pin 14, the positioning cylinder 13 drives the positioning pin 14 to be inserted into the material belt positioning hole 11 to realize positioning. One side of the material belt guide groove 3 is further provided with a positioning groove 14-1 which is located in cooperation with the positioning pin 14 of the positioning cylinder 13.

[0032] The rear side of the fixed base 1 is provided with a guide plate 15 on the side of the entering direction of the material belt 4, the front side of the fixed base 1 is provided with an up and down cutter mechanism 16 in front of the positioning cylinder 13 and on the discharging direction of the material belt 4, and a cutter power device 16-1 is arranged below the up and down cutter mechanism 16. The cutter mechanism 16 comprises an upper cutter 17 arranged horizontally above the material belt 4 and a lower cutter 18 arranged vertically below the material belt 4, and the upper cutter 17 and the lower cutter 18 have interfitting convex-tooth-shaped cutter structures. The upper cutter 17 is fixedly connected with the fixed base 1, the lower cutter 18 is movably arranged below the front side of the fixed base 1 and can move up and down in the vertical direction under the driving force of the cutter power device 16-1, and through the up and down movement, the convex-tooth-shaped cutter heads of the upper cutter 17 and the lower cutter 18 can interfit and separate, so that the material belt 4 can be cut off.

[0033] The front side of the cutter mechanism 16 can be further provided with a guide groove for centrally guiding the cut material to a storage place.

[0034] The specific working principle of the utility model is as follows:

[0035] Firstly, the material belt 4 is sent into the material belt guide groove 3 along the guide plate 15, at this time, the pulling pins 10 are lifted, and the material belt positioning holes 11 of the material belt 4 are aligned with the pulling pins 10.

[0036] The device of the utility model is started, and the material pulling pin 10 is moved downward under the action of the material pulling up-down air cylinder 8 and passes through the material belt positioning hole 11 to realize the clamping of the material belt 4.

[0037] When the sliding block 7 slides to the end of the slide rail 6, the material pulling front-rear air cylinder 8-1 stops pushing at this time, and the material pulling pin 10 also moves to the farthest end in the material pulling groove 9. The positioning device 12 is started, the positioning air cylinder 13 drives the positioning pin 14 to move downward, the positioning pin 14 extends into the material belt positioning hole 11 after passing through the positioning groove 14-1 to form the limiting and positioning.

[0038] The material pulling up-down air cylinder 8 drives the material pulling pin 10 to lift up, and the material pulling pin 10 is pulled out of the material belt positioning hole 11 to release the clamping of the material pulling pin 10 on the material belt 4, the material pulling front-rear air cylinder 8-1 drives the sliding block 7 to retreat along the slide rail 6, realizes the overall reset of the material pulling device 5, and completes the feeding action of the material belt 4.

[0039] The material belt 4 is stretched out of the fixed base 1 and extends into the lower part of the upper cutter 17 under the feeding action, the cutter power assembly 16-1 drives the lower cutter 18 to move upward, and the cutter heads of the upper cutter 17 and the lower cutter 18 are matched with each other to realize the cutting of the material belt 4 extending into the lower part of the upper cutter 17.

[0040] After cutting, the cutter power assembly 16-1 drives the lower cutter 18 to retreat, at this time, the material pulling up-down air cylinder 8 synchronously drives the material pulling pin 10 to move downward and extend into the material belt positioning hole 11 to realize the limiting of the material belt 4, and then the positioning air cylinder 13 drives the positioning pin 14 to ascend to realize the release of the positioning and limiting of the material belt 4.

[0041] At this time, the cutting operation is completed, and the subsequent steps are repeated to realize the continuous automatic operation.

[0042] The material belt 4 after cutting can fall into the storage place through the guide groove.

[0043] The above merely describes the specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the technical field according to the technical scheme and novel concept of the utility model within the technical range disclosed by the utility model can make equivalent replacement or change, which should be covered in the protection scope of the utility model.

Claims

1. A double station cut waste mechanism comprising a fixed base, characterised in that, Also include The material tape positioning cover plate is arranged on the fixed base, and the left and right sides of the material tape positioning cover plate are respectively provided with material tape guide grooves, and the material tape guide grooves are all provided with material tapes, forming double stations; The material tape positioning cover plate is arranged on the fixed base, and the left and right sides of the material tape positioning cover plate are respectively provided with material tape guide grooves, and the material tape guide grooves are all provided with material tapes, forming double stations; The material tape positioning cover plate is arranged on the fixed base, and the left and right sides of the material tape positioning cover plate are respectively provided with material tape guide grooves, and the material tape guide grooves are all provided with material tapes, forming double stations; 2. A dual station cut waste mechanism as claimed in claim 1 wherein, The fixed base is provided with a guide plate on one side of the material tape inlet direction, and the fixed base is provided with an upper and lower cutter mechanism and a cutter power assembly on one side of the material tape outlet direction.

3. A dual station cut waste mechanism as claimed in claim 1, wherein, The slider is driven by the front and rear material pulling cylinders.

4. A dual station cut waste mechanism as claimed in claim 1, wherein, The side of the material tape guide groove is also provided with a positioning groove, and the positioning groove is matched with the positioning pin of the positioning cylinder.

5. A dual station cut waste mechanism as claimed in claim 2, wherein, The upper and lower cutter mechanism includes an upper cutter above the material tape and a lower cutter below the material tape.