Leftover taking jig of scrap suction box

By designing a chip suction box to remove the scrap jig and utilizing the automated operation of the chip removal door and the retrieving block, the problem of difficulty in obtaining scraps in hardware processing is solved, and efficient material detection and waste reduction are achieved.

CN223454918UActive Publication Date: 2025-10-21SHUNDE IND JIANGSU CO LTD
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Patent Information

Application Number
CN202422673782.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-10-21
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

In hardware processing, the limited operating space between the punch press and the small chip suction box makes it difficult to reliably and accurately obtain scraps, resulting in product consumption during material inspection and material waste.

Method used

A scrap removal fixture for a chip suction box is designed, which includes a chip removal door, a material removal support mechanism, a material removal block and a chip removal door drive mechanism. The chip removal door is automatically opened and closed by a pull rope and a self-resetting hinge. The material removal block is pushed and pulled to collect the scraps, and the scraps can be inspected outside the chip suction box.

Benefits of technology

It enables direct acquisition of scraps without wasting products, reduces material loss and improves detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leftover taking jig of a scrap suction box, which can directly obtain leftovers of materials being processed, so that the hardness of the materials can be directly and timely detected, products obtained by punching are not wasted, and the loss of the products is reduced. The scrap suction device comprises a scrap suction box which comprises a box body and a blanking runner for blanking scraps; a chip taking door; a material taking supporting mechanism; the material taking block comprises a material taking screen plate and a peripheral baffle plate, and the outer surface of the peripheral baffle plate is fixedly connected with a transmission rod; the leftover receiving disc comprises a connecting plate, a receiving plate and a guide seat; and a chip taking door driving mechanism.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of material processing, specifically is a take leftover material jig of scrap suction box. BACKGROUND

[0002] When hardware is processed, the product is delivered to the rear station after being punched into corresponding shape by punch press, and the leftover material punched by punch press is sucked into the scrap suction box through the waste channel, because the operation space between punch press and small scrap suction box is generally not more than 10CM, the lower end space of punch press is small, so that the current material small leftover material cannot be reliably and accurately obtained, so when material hardness is detected, the product that has been punched is needed to be sampled and detected, some products are needed to be consumed, so that material is wasted, therefore, it is urgent to develop a structure for online acquisition of leftover material. SUMMARY

[0003] In view of the above problem, the utility model provides a take leftover material jig of scrap suction box, which can directly obtain the leftover material of the material being processed, so that the material hardness detection is directly and timely, the punched product is not wasted, and the product loss is reduced.

[0004] A take leftover material jig of scrap suction box, characterized in that it comprises:

[0005] A scrap suction box comprising a box body and a material falling channel for falling leftover material;

[0006] A scrap taking door;

[0007] A material taking supporting mechanism;

[0008] A material taking block comprising a material taking mesh plate and an outer peripheral baffle, and a transmission rod is fixedly connected to the outer surface of the outer peripheral baffle;

[0009] A leftover material receiving disc comprising a connecting plate, a receiving plate and a guide seat;

[0010] And a scrap taking door driving mechanism;

[0011] The outer periphery of the blanking channel is provided with a notch groove, the outer side of the notch groove is connected with a chip removal door through a hinge, the outer periphery of the chip removal door is connected with the chip removal door driving mechanism, the chip removal door driving mechanism drives the chip removal door to open or close through the hinge, the material taking block is supported on the supporting surface of the material taking supporting mechanism, the supporting surface of the material taking supporting mechanism extends to the outside of the chip collecting box, the inner end of the connecting plate is fixed to the upper surface of the chip collecting box, and the connecting plate is arranged towards the outside of the chip collecting box, the material receiving plate is connected to the outer end of the connecting plate, the material receiving plate is arranged outside the chip collecting box, the outer end of the material receiving plate is further provided with a vertically arranged guide seat, the outer end of the transmission rod is inserted into the guide hole of the guide seat, and the guide hole extends along the supporting surface of the material taking supporting mechanism.

[0012] It is further characterized in that:

[0013] The chip removal door driving mechanism comprises a pull rope, the hinge is a self-resetting rubber, a coil spring mechanism is arranged in the hinge, in the reset state of the self-resetting hinge, the chip removal door is in the closed state, the pull rope pulls the chip removal door to open in the rotating direction of the hinge, and when the pull rope is not stressed, the self-resetting hinge drives the chip removal door to flip and close;

[0014] The inner end of the pull rope is fixed to the outer side of the end of the chip removal door away from the hinge, the outer end of the pull rope extends to the outside of the chip collecting box through the guide column, and the reliable operation of the pull rope is ensured;

[0015] The inner periphery of the material taking net plate is provided with an inner periphery baffle, the height of the inner periphery baffle is lower than that of the outer periphery baffle, and the height of the inner periphery baffle enables the material taking block to be reliably inserted into the notch groove.

[0016] After the above technical scheme is adopted, the chip removal door driving mechanism drives the chip removal door to open along the hinge, at this time, the notch groove is in the open state, the material taking block is pushed into the notch groove of the chip collecting box through the push-pull rod, the scrap material collection is performed, the push-pull rod is quickly retracted after completion, the chip removal door driving mechanism closes the chip removal door, and the scrap material in the material taking block is tested in terms of hardness. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1The utility model discloses a perspective structure schematic diagram;

[0018] The names corresponding to the serial numbers in the drawing are as follows:

[0019] The scrap suction box 10, the box body 11, the blanking flow channel 12, the notched groove 13, the scrap taking door 20, the scrap taking supporting mechanism 30, the scrap taking block 40, the scrap taking mesh plate 41, the outer peripheral baffle 42, the inner peripheral baffle 43, the leftover material receiving disc 50, the connecting plate 51, the receiving plate 52, the guide seat 53, the guide hole 531, the scrap taking door driving mechanism 60, the pull rope 61, the guide column 62, the transmission rod 70, the self-resetting hinge 80. DETAILED DESCRIPTION

[0020] A kind of scrap suction box's leftover material taking jig, see Figure 1 It includes scrap suction box 10, scrap taking door 20, scrap taking supporting mechanism 30, scrap taking block 40, leftover material receiving disc 50 and scrap taking door driving mechanism 60.

[0021] The scrap suction box 10 includes the box body 11 and the blanking flow channel 12 for dropping leftover material, and the blanking flow channel 12 is arranged on the upper surface of the box body. One of the blanking flow channels 12 is selected, and a notched groove 13 is formed on the outer periphery of the selected blanking flow channel.

[0022] The scrap taking block 40 includes the scrap taking mesh plate 41, the outer peripheral baffle 42 and the inner peripheral baffle 43. The outer surface of the outer peripheral baffle 42 is fixedly connected with a transmission rod 70.

[0023] The leftover material receiving disc 50 includes the connecting plate 51, the receiving plate 52 and the guide seat 53.

[0024] The scrap taking door driving mechanism 60 specifically includes a pull rope 61,

[0025] The scrap taking door 20 is connected to the outer side of the notched groove 13 through a self-resetting hinge 80. In the reset state, the scrap taking door 20 is in the closed state. The inner end of the pull rope 61 is fixedly arranged on the outer side of the end of the scrap taking door 20 away from the self-resetting hinge 80. The outer end of the pull rope 61 is extended to the outside of the scrap suction box 10 after being turned through the guide column 62.

[0026] The scrap taking block 40 is supported on the supporting surface of the scrap taking supporting mechanism 30. The supporting surface of the scrap taking supporting mechanism 30 extends to the outside of the scrap suction box 10. The inner end of the connecting plate 51 is fixedly connected to the upper surface of the scrap suction box 10, and the connecting plate 51 is arranged towards the outside of the scrap suction box 10. The receiving plate 52 is connected to the outer end of the connecting plate 51. The receiving plate 51 is arranged outside the scrap suction box 10. The outer end of the receiving plate 51 is further provided with a vertically arranged guide seat 53. The outer end of the transmission rod 70 is inserted into the guide hole 531 of the guide seat 53. The guide hole 531 extends along the supporting surface of the scrap taking supporting mechanism 30.

[0027] In the embodiment, the height of the inner baffle 43 is lower than that of the outer baffle 42, and the height of the inner baffle 43 is such that the material taking block 40 can be reliably plugged into the gap groove 13, and the outer baffle 42 covers the outer periphery of the gap groove 13 in the material taking state, thereby ensuring reliable taking of the scrap.

[0028] The working principle is as follows: when the scrap needs to be taken, the scrap taking door is opened by pulling the pull rod, so that the gap groove is opened, the material taking block is pushed into the gap groove of the scrap taking box by the push-pull rod, and the scrap collection is performed, and after completion, the push-pull rod is quickly retracted, the pull rod is loosened, the self-resetting hinge drives the scrap taking door to be closed, a material taking box is placed at the position of the receiving plate, when the material taking block reaches the position of the receiving plate, the material taking block is turned over, and the scrap is directly turned over into the small box, and then the scrap is tested for hardness and the like, the material taking device is directly installed on the scrap taking box, the space is suitable, and the hand does not need to be stretched in to take the material, the scrap of the material being processed can be directly obtained, so that the hardness of the material can be directly and timely detected, the product obtained by punching is not wasted, and the product loss is reduced.

[0029] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to encompass all changes falling within the meaning and range of equivalents of the elements of the claims. Any reference signs in the claims should not be considered as limiting the claims to which they belong.

[0030] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A scrap removal jig for a scrap bin, characterized by, It includes: A dust box including a box body, and a falling material flow channel; A dust door; A dust taking support mechanism; A dust taking block including a dust taking screen, and a peripheral baffle, an outer surface of the peripheral baffle being fixedly connected with a transmission rod; A falling material receiving disc including a connecting plate, a receiving plate, and a guide seat; And a dust door driving mechanism; A notch groove is formed on the outer periphery of the falling material channel, an outer side of the notch groove being connected with the dust door through a hinge, an outer periphery of the dust door being connected with the dust door driving mechanism, the dust door driving mechanism driving the dust door to open or close through the hinge, the dust taking block being supported on a support surface of the dust taking support mechanism, the support surface of the dust taking support mechanism being along an outside of the dust box, an inner end of the connecting plate being fixedly connected with an upper surface of the dust box, and the connecting plate being arranged towards the outside of the dust box, the receiving plate being connected with an outer end of the connecting plate, the receiving plate being arranged outside the dust box, an outer end of the receiving plate being further provided with a vertically arranged guide seat, an outer end of the transmission rod being inserted into a guide hole of the guide seat, the guide hole being arranged along the support surface of the dust taking support mechanism.

2. A scrap box removal scrap fixture according to claim 1, wherein: The dust door driving mechanism includes a pull rope, the hinge being a self-resetting rubber hinge, a coil spring mechanism being arranged in the hinge, the self-resetting hinge driving the dust door to close in a reset state, the pull rope pulling the dust door to open along a rotating direction of the hinge, the self-resetting hinge driving the dust door to close when the pull rope is not under stress.

3. A scrap box removal jig according to claim 2, wherein: An inner end of the pull rope is fixedly arranged outside an end of the dust door away from the hinge, an outer end of the pull rope being extended to the outside of the dust box through a guide column.

4. A scrap box according to claim 1, wherein: An inner peripheral baffle is arranged on an inner periphery of the dust taking screen, a height of the inner peripheral baffle being lower than that of the peripheral baffle, the height of the inner peripheral baffle being such that the dust taking block can be reliably inserted into the notch groove, and the peripheral baffle being covered on an outer periphery of the notch groove in a dust taking state.