Self-adaptive tool for machining plunger pump
By designing an adaptive tool and using pressure sensors and hydraulic rods to automatically adjust cutting parameters, the problems of complex manual adjustment and tool damage in the existing technology are solved, the processing efficiency of the plunger pump is improved and the production cost is reduced.
Patent Information
- Application Number
- CN202423021180.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing plunger pump processing requires manual adjustment of tools, which is complex and time-consuming. It is difficult to adjust cutting parameters in real time, resulting in reduced processing speed and tool damage, and increased production costs.
An adaptive tool is designed, which includes a support unit, an adjustment unit and a clamping unit. It is equipped with a pressure sensor and a hydraulic rod, which can automatically adjust the cutting parameters, reduce tool wear and adapt to different size processing.
It realizes the automatic adjustment of the tool under unreasonable cutting conditions, prolongs the tool life, improves processing efficiency and reduces production costs.
Smart Images
Figure CN223455113U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of part machining tool, specifically is a plunger pump processing adaptive tool. BACKGROUND
[0002] The plunger pump processing adaptive tool is a tool designed for efficient and accurate processing of plunger pump parts. Plunger pumps are widely used in many industries, and the processing precision of their parts is relatively high. The adaptive tool can automatically adjust the tool parameters according to the actual situation during processing, thereby improving the processing quality and efficiency.
[0003] In the prior art, plunger pump processing generally requires manual adjustment of the tool, which is complex and time-consuming, resulting in time waste. When the cutting force is too large, the cutting parameters cannot be adjusted in time, and the tool cannot work under unreasonable cutting conditions.
[0004] Manual adjustment of the tool is required, which is complex and time-consuming, resulting in time waste, reduced processing speed, and slowed production efficiency. The cutting parameters cannot be adjusted in time, and the tool cannot work under unreasonable cutting conditions, which can easily damage the tool and increase production costs. UTILITY MODEL CONTENT
[0005] To overcome the shortcomings of the prior art, the utility model provides a plunger pump processing adaptive tool, which solves the problems of manual adjustment of the tool, complex operation and time waste, resulting in reduced processing speed and slowed production efficiency. The cutting parameters cannot be adjusted in time, and the tool cannot work under unreasonable cutting conditions, which can easily damage the tool and increase production costs.
[0006] To achieve the above purpose, the utility model realizes the following technical scheme: a plunger pump processing adaptive tool, comprising a supporting unit, an adjusting unit and a clamping unit, the adjusting unit is connected to the outside of the supporting column, the clamping unit is located outside the adjusting unit, the supporting unit comprises a supporting column and an arc-shaped insertion hole, the arc-shaped insertion hole is opened on the supporting column, a circular insertion hole is formed on the supporting column, the circular insertion hole is located above the arc-shaped insertion hole, and the arc-shaped insertion hole and the circular insertion hole are used to connect and fix the adjusting unit.
[0007] The adjusting unit comprises a hydraulic rod and a pressure sensor, the pressure sensor is fixedly arranged on the output end of the hydraulic rod, the pressure sensor is connected with a rotating motor, the rotating motor is fixedly connected with a supporting tile outside, and the output end of the rotating motor is fixedly inserted with a rotating arm.
[0008] Preferably, the hydraulic rod is fixedly inserted into a circular insertion hole, and the support shoe is movably inserted into an arc-shaped insertion hole and used for supporting the adjusting unit to slide.
[0009] Preferably, the rotating arm is externally provided with a fixed plate, the rotating arm is externally provided with a sliding groove, the fixed plate is internally inserted with a threaded rod, and the threaded rod is externally sleeved with a sliding block.
[0010] Preferably, one end of the threaded rod is connected with an adjusting motor, the adjusting motor is externally sleeved with a fixed bin, and the fixed bin is fixedly connected to the outer side of the rotating arm.
[0011] Preferably, the clamping unit comprises a chuck and a clamping piece, the clamping piece is fixedly arranged on the outer side of the chuck, the chuck is fixedly connected to the outer side of the sliding block, the outer side of the clamping piece is threadedly sleeved with a fixed sleeve, and the inner side of the clamping piece is inserted with a milling cutter.
[0012] Preferably, the milling cutter is externally provided with a clamping block, the clamping block is located between the fixed sleeve and the chuck, the inner side of the milling cutter is inserted with a fixed pin, the inner side of the milling cutter is inserted with a tool bit, and the tool bit is sleeved on the outer side of the fixed pin.
[0013] The utility model discloses a plunger pump processing self -adaptation tool, it has the beneficial effect as follows: be provided with pressure sensor, when pressure sensor detects that the tool is received excessive pressure, the device automatically reduces the tool feed rate, has reduced the wear and tear of tool, has prolonged the life of tool and reduced production cost, be provided with screw rod and be convenient for the position adjustment of tool, adapt to the processing operation of different size. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical scheme in the embodiments of the present utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description are only some embodiments of the present utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.
[0015] Figure 1 It is the structural schematic diagram of the present utility model;
[0016] Figure 2 It is the structural schematic diagram of the support unit of the present utility model;
[0017] Figure 3 It is the structural schematic diagram of the adjusting unit of the present utility model;
[0018] Figure 4 It is the structural schematic diagram of the clamping unit of the present utility model.
[0019] As shown in the figure: 1, support unit; 11, support column; 12, arc-shaped socket; 13, round socket; 2, adjusting unit; 21, hydraulic rod; 22, pressure sensor; 23, rotating motor; 231, support tile; 24, rotating arm; 241, fixed plate; 242, sliding groove; 25, threaded rod; 251, sliding block; 26, adjusting motor; 261, fixed bin; 3, clamping unit; 31, chuck; 311, clamping piece; 32, fixed sleeve; 33, milling cutter; 331, clamping block; 332, fixing pin; 34, tool bit. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model is described clearly and completely, obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0021] The embodiment of the application provides a plunger pump machining self-adaptive tool, which solves the problems of manual tool adjustment, complex operation and time consumption, time waste, reduced machining speed and slowed production efficiency, and the problems of inability to adjust cutting parameters in time, difficulty in avoiding tool working under unreasonable cutting conditions and easy tool damage and increased production cost, so that the tool can adjust cutting parameters in real time and avoid working under unreasonable cutting conditions.
[0022] The utility model discloses a plunger pump machining self-adaptive tool.
[0023] According to the accompanying Figures 1-4 As shown in the figure, it comprises support unit 1, adjusting unit 2 and clamping unit 3, adjusting unit 2 is connected to the outer side of support column 1, clamping unit 3 is located at the outer side of adjusting unit 2, support unit 1 comprises support column 11 and arc-shaped socket 12, arc-shaped socket 12 is opened on support column 11, round socket 13 is formed in support column 11, and arc-shaped socket 12 is located above round socket 13, and arc-shaped socket 12 and round socket 13 are used for connecting and fixing adjusting unit 2.
[0024] Adjusting unit 2 comprises hydraulic rod 21 and pressure sensor 22, pressure sensor 22 is fixedly arranged on the output end of hydraulic rod 21, pressure sensor 22 is connected with rotating motor 23, rotating motor 23 is fixedly connected with support tile 231 outside, and rotating motor 23 output end is fixedly inserted with rotating arm 24.
[0025] The pressure sensor is arranged, when the pressure sensor detects that the cutter is subjected to excessive pressure, the device automatically reduces the cutter feed speed, reduces the cutter wear, prolongs the cutter life and reduces the production cost; the threaded rod is arranged to facilitate the position adjustment of the cutter, and different size machining operations are adapted.
[0026] Further, the hydraulic rod 21 is fixedly inserted in the circular insertion hole 13, and the support bush 231 is movably inserted in the arc-shaped insertion hole 12, and the support bush 231 is used to support the sliding of the adjusting unit 2.
[0027] Further, the rotating arm 24 is fixedly provided with a fixed plate 241 on the outer side, a sliding groove 242 is formed on the outer side of the rotating arm 24, a threaded rod 25 is inserted in the inner side of the fixed plate 241, and a sliding block 251 is sleeved on the outer side of the threaded rod 25.
[0028] In particular, one end of the threaded rod 25 is connected with an adjusting motor 26, the adjusting motor 26 is sleeved with a fixed bin 261 on the outer side, and the fixed bin 261 is fixedly connected on the outer side of the rotating arm 24.
[0029] In particular, the clamping unit 3 comprises a chuck 31 and a clamping piece 311, the clamping piece 311 is fixedly arranged on the outer side of the chuck 31, the chuck 31 is fixedly connected on the outer side of the sliding block 251, the clamping piece 311 is threadedly sleeved with a fixed sleeve 32 on the outer side, and the clamping piece 311 is inserted with a milling cutter 33 on the inner side.
[0030] Need to be emphasized, the milling cutter 33 is provided with a clamping block 331 on the outer side, the clamping block 331 is located between the fixed sleeve 32 and the chuck 31, the milling cutter 33 is inserted with a fixed pin 332 on the inner side, the milling cutter 33 is inserted with a tool bit 34 on the inner side, and the tool bit 34 is sleeved on the outer side of the fixed pin 332.
[0031] Working principle: before the plunger pump component machining begins, the operator inputs the machining process parameters into the control system of the self-adaptive cutter. These parameters are used as the initial basis for cutter self-adaptive adjustment.
[0032] Then, when the cutter starts cutting the plunger pump component, the sensor system starts working. The pressure sensor 22 monitors the size and trend of the cutting force in real time, and the pressure sensor 22 transmits the detected signal to the control system.
[0033] Then, the control system adjusts the cutting parameters of the cutter according to the calculation results. If the cutting force is too large, the feed speed or the cutting depth may be reduced.
[0034] During the machining process, the process of this pressure sensor 22 transmitting to the control system for adjustment continues until the machining of the plunger pump component is completed.
[0035] The basic principle and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A machining self-adaptive tool for a plunger pump, comprising a supporting unit (1), an adjusting unit (2) and a clamping unit (3), the adjusting unit (2) is connected outside the supporting column (11), the clamping unit (3) is located outside the adjusting unit (2), characterized in that, The support unit (1) includes a support column (11) and an arc-shaped insertion hole (12), the arc-shaped insertion hole (12) is opened on the support column (11), a circular insertion hole (13) is formed on the support column (11), the circular insertion hole (13) is located above the arc-shaped insertion hole (12), and the arc-shaped insertion hole (12) and the circular insertion hole (13) are used for connecting and fixing the adjusting unit (2); The adjusting unit (2) includes a hydraulic rod (21) and a pressure sensor (22), the pressure sensor (22) is fixedly arranged on the output end of the hydraulic rod (21), the pressure sensor (22) is connected with a rotating motor (23), the rotating motor (23) is fixedly connected with a support tile (231) on the outer side, and the output end of the rotating motor (23) is fixedly connected with a rotating arm (24).
2. A plunge-cut machining self-adapting tool according to claim 1, characterized in that, The hydraulic rod (21) is fixedly inserted into the circular insertion hole (13), the support tile (231) is movably inserted into the arc-shaped insertion hole (12), and the support tile (231) is used for supporting the adjusting unit (2) to slide.
3. A plunge-cut machining self-adapting tool according to claim 1, characterized in that, The rotating arm (24) is fixedly provided with a fixed plate (241) on the outer side, a sliding groove (242) is formed on the outer side of the rotating arm (24), the fixed plate (241) is movably connected with a threaded rod (25), and the threaded rod (25) is movably connected with a sliding block (251).
4. A plunge-cut machining self-adapting tool according to claim 3, characterized in that, One end of the threaded rod (25) is connected with an adjusting motor (26), the adjusting motor (26) is movably connected with a fixed bin (261), and the fixed bin (261) is fixedly connected to the outer side of the rotating arm (24).
5. A plunge-cut machining self-adapting tool according to claim 1, characterized in that, The clamping unit (3) includes a chuck (31) and a clamping piece (311), the clamping piece (311) is fixedly arranged on the outer side of the chuck (31), the chuck (31) is fixedly connected to the outer side of the sliding block (251), the clamping piece (311) is movably connected with a fixed sleeve (32) on the outer side, and the clamping piece (311) is movably connected with a milling cutter (33) on the inner side.
6. A plunge-cut machining self-adapting tool according to claim 5, characterized in that, The milling cutter (33) is provided with a clamping block (331) on the outer side, the clamping block (331) is located between the fixed sleeve (32) and the chuck (31), the milling cutter (33) is movably connected with a fixed pin (332) on the inner side, the milling cutter (33) is movably connected with a tool bit (34) on the inner side, and the tool bit (34) is movably connected to the outer side of the fixed pin (332).