Rectangular ring assembling equipment

By designing rectangular ring assembly equipment and utilizing the collaborative work of assembly grippers and cylinder drive, the efficiency and stability issues during the grasping, compression and installation of rectangular rings were solved, achieving efficient and stable rectangular ring installation and reducing equipment costs and maintenance difficulty.

CN223455447UActive Publication Date: 2025-10-21HANGZHOU ZHUER ROBOT TECH CO LTD
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Patent Information

Application Number
CN202422916644.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-21
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing automated equipment is inefficient and has unstable quality during the grasping, compression and installation of rectangular rings. In addition, problems with mechanism coordination lead to poor reliability and stability, increasing manufacturing costs and maintenance difficulties.

Method used

A rectangular ring assembly equipment was designed, including a rectangular ring feeding component, a tooling base, an installation component and a correction component. The rectangular ring was grasped, compressed and installed through the coordinated work of the tensioning claw and the clamping claw of the assembly gripper. Combined with the cylinder drive and adjustment module, precise position correction and stability were ensured.

Benefits of technology

It improves production efficiency and quality, reduces equipment cost and maintenance difficulty, enhances equipment reliability and stability, adapts to rectangular rings with different inner diameters, and ensures the precise installation of rectangular rings.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses rectangular ring assembling equipment which comprises a tensioning claw, a clamping claw, a claw driving device and an adjusting module. The paw driving device comprises a tensioning driving block and a clamping driving block, and the tensioning driving block and the clamping driving block drive the tensioning paw and the clamping paw to open and close in the horizontal direction based on the same central point; the moving paths of the tensioning claw and the clamping claw are not intersected; the clamping driving block can further drive the clamping claw to ascend and descend in the vertical direction. The rectangular ring is grabbed and compressed through cooperative work of the tensioning claw and the clamping claw; the adjusting module drives the assembling module to convey the compressed rectangular ring to a mounting area in the workpiece, and then the clamping claw relieves grabbing and compression of the rectangular ring, so that the rectangular ring automatically resets to complete mounting; and therefore, the equipment integrates the functions of grabbing, compressing, transporting and installing the rectangular ring, the manufacturing cost and the maintenance difficulty of the equipment are reduced, the problem of cooperation between mechanisms is avoided to the greatest extent, and the reliability and the stability are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the manufacturing design field of industrial equipment, more particularly, it relates to a rectangular ring assembly equipment. BACKGROUND

[0002] In the manufacturing process of the piston caliper assembly, the accurate installation of the rectangular ring is one of the key steps to ensure its performance; the rectangular ring is usually used to provide sealing or fixing function, and its installation process requires high precision and stability. In actual operation, due to its own material, the rectangular ring needs to be compressed, and then the compressed rectangular ring is installed in the caliper body of the piston caliper.

[0003] The traditional manual installation method can meet the installation requirements of the rectangular ring to some extent, but has problems such as low efficiency and unstable quality; workers need to spend a lot of time and effort to complete the compression and installation process of the rectangular ring, and are easily affected by factors such as fatigue and skill level, so that the installation precision and consistency are difficult to guarantee.

[0004] With the development of science and technology, using automatic production equipment is an optimal way to improve production efficiency and production quality. However, the existing automatic equipment often needs close cooperation between multiple mechanisms to realize a series of processes such as grabbing, compressing, conveying and installing the rectangular ring; the complex design not only increases the manufacturing cost and maintenance difficulty of the equipment, but also may reduce the overall reliability and stability due to the coordination problem between the mechanisms. TECHNICAL PROBLEM

[0005] The utility model overcomes the defects of the prior art, and provides a rectangular ring assembly equipment which has simple structure, reasonable design, higher production efficiency, higher production quality, lower cost, higher reliability and stability.

[0006] In order to solve the above technical problems, the technical scheme of the utility model is as follows:

[0007] The rectangular ring assembly device comprises a rectangular ring feeding assembly, a tool seat for fixing a workpiece, and a mounting assembly; the mounting assembly comprises an assembly module and an adjusting module; the assembly module comprises an assembly jaw and a jaw driving device; the assembly jaw comprises a tensioning jaw and a clamping jaw, and the jaw driving device comprises a tensioning driving block connected with the tensioning jaw and a clamping driving block connected with the clamping jaw; the tensioning driving block and the clamping driving block drive the tensioning jaw and the clamping jaw to open and close in the horizontal direction based on the same center point; the radius of the clamping jaw driven by the clamping driving block to open in the horizontal direction is greater than the radius of the tensioning jaw driven by the tensioning driving block to open in the horizontal direction; the activity paths of the tensioning jaw and the clamping jaw do not intersect; the clamping driving block can also drive the clamping jaw to perform vertical lifting activity; the rectangular ring feeding assembly comprises a material taking area for placing a rectangular ring, and the adjusting module drives the assembly module to grab the rectangular ring at the material taking area and send the rectangular ring into the workpiece fixed on the tool seat for assembly.

[0008] Further, the number of the tensioning jaw and the tensioning driving block is at least two, the number of the clamping driving block and the clamping jaw is at least one, and a single clamping driving block is arranged between two adjacent tensioning driving blocks; there is always a spacing between two adjacent tensioning jaws, the spacing is in the activity path of the clamping jaw, and the clamping jaw is in the spacing when closing.

[0009] Further, the rectangular ring feeding assembly comprises a material taking plate, and the material taking area is arranged on the material taking plate; the material taking area is provided with a material taking through hole penetrating the upper and lower surfaces of the material taking plate; the inner diameter of the material taking through hole and the inner diameter of the rectangular ring are greater than the size of the tensioning jaw in the closing state; the diameter of the rectangular ring is greater than the inner diameter of the material taking through hole; the outer periphery of the material taking through hole is further provided with a clamping through hole penetrating the upper and lower surfaces of the material taking plate, the clamping through hole is communicated with the material taking through hole, and the distance from the side wall of the clamping through hole away from the material taking through hole to the center point of the material taking through hole is greater than the radius of the rectangular ring.

[0010] Further, a correction assembly for correcting the position of the rectangular ring is arranged; the correction assembly comprises a correction cylinder, a correction movable block, a correction rod, and a correction contact block; the correction rod is vertically arranged, and the bottom end of the correction rod is connected with the correction movable block; the piston rod of the correction cylinder is connected with the correction movable block, and drives the correction movable block and the correction rod to adjust the vertical height; the correction contact block is arranged at the top end of the correction rod; the correction contact block and the material taking through hole are both cylindrical, the diameter of the correction contact block corresponds to the inner diameter of the material taking through hole, and the correction contact block passes through the material taking through hole from below the material taking plate under the driving of the correction cylinder; the center point of the correction contact block and the center point of the material taking through hole are on the same vertical line, and the side wall of the correction contact block is provided with an arc transition to the top end of the correction contact block. Advantageous effects

[0011] In the utility model, through the hand claw drive arrangement control the opening and closing of the two of tensioning claw and clamping claw, through the coordinated work of both to realize the grabbing procedure of rectangular ring, after the completion of rectangular ring grabbing, still can through the continuous closing of clamping claw compress rectangular ring, complete the compression procedure, subsequently adjust module drives assembly module to send the compressed rectangular ring to the installation area in work piece, complete the transmission procedure, after reaching the installation area of rectangular ring, clamping drive block still can drive clamping claw to ascend and remove the grabbing and compression of tensioning claw and clamping claw to rectangular ring makes rectangular ring reset, to complete the installation of rectangular ring, further make the equipment through installation component can realize rectangular ring grabbing, rectangular ring compression, rectangular ring transport and rectangular ring installation function, both reduce the manufacturing cost and maintenance difficulty of equipment, and maximumly avoid the coordination problem between mechanism, improve reliability and stability, compared with artificial installation, still improve production efficiency and production quality.

[0012] In the utility model, tensioning claw can open and close, so that the device can adapt to rectangular rings of different inner diameters, improving the applicability of the device.

[0013] In the utility model, by setting a single clamping drive block between two adjacent tensioning drive blocks and spacing, the clamping function and compression function of the tensioning claw and the clamping claw on the rectangular ring are realized; and when the clamping claw is tightened, it will not contact the tensioning claw, preventing the tensioning claw from affecting the closing of the clamping claw and causing the rectangular ring to be unable to be compressed.

[0014] In the utility model, the setting of the material taking through hole provides convenience for taking the material of the rectangular ring, which ensures that the tensioning claw can easily pass through the material taking through hole when it is in the closing state, and then grab the rectangular ring; and the setting of the clamping through hole provides sufficient operation space for the clamping claw, which can fully expand during operation, thereby stably clamping the rectangular ring.

[0015] In the utility model, through the setting of the correction assembly, the position of the rectangular ring can be accurately corrected before being grabbed by the assembly hand claw, which helps to ensure that the rectangular ring maintains the correct position and posture during assembly, thereby improving the assembly accuracy; during the rising process of the correction contact block, the arc surface between the side wall and the top end can be in contact with the inner ring surface of the rectangular ring to drive the rectangular ring to correct the position. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the structure diagram of the utility model as a whole.

[0017] Figure 2 It is the structure diagram of the installation assembly, the correction assembly and the installation detection mechanism.

[0018] Figure 3 It is the structure diagram of the assembly module.

[0019] Figure 4 Structure diagram of the hand claw driving device.

[0020] Figure 5 Structure diagram of the adjusting module.

[0021] Figure 6 Structure diagram of the horizontal adjusting mechanism cooperating with the assembly module, the installation detecting mechanism and the movable installation plate.

[0022] Figure 7 Structure diagram of Figure 2 Enlarged structure diagram at A in the middle.

[0023] Figure 8 Structure diagram of the installation detecting mechanism.

[0024] Figure 9 Structure diagram of the storage mechanism and the extracting mechanism.

[0025] Figure 10 Structure diagram at the lifting plate.

[0026] Figure 11 Structure diagram at the material clamping end cover.

[0027] Figure 12 Structure diagram of the conveying module.

[0028] Figure 13 Structure diagram of the material taking plate.

[0029] Figure 14 Structure diagram at the material taking area.

[0030] Reference numerals in the drawings:

[0031] 1. Rectangular ring feeding assembly; 2. Tool seat; 3. Mounting assembly; 4. Assembly module; 5. Adjusting module; 6. Correction assembly; 7. Table plate; 8. Mounting detection mechanism; 11. Material taking plate; 12. Storage mechanism; 13. Extraction mechanism; 14. Conveying module; 41. Assembly gripper; 42. Gripper driving device; 51. Tool rack; 52. Horizontal adjusting mechanism; 53. Vertical adjusting mechanism; 61. Correction cylinder; 62. Correction movable block; 63. Correction rod; 64. Correction contact block; 81. Detection mounting plate; 82. Detection lens; 83. Detection light source; 84. Detection guard plate; 111. Material taking area; 112. Material taking through hole; 113. Clamping through hole; 114. Rectangular ring pushing device; 115. Pushing cylinder; 116. Pushing block; 117. Material collecting area; 121. Storage turntable; 122. Turntable driving device; 123. Material column; 124. Gap; 125. Material clamping end cover; 126. Material clamping limiting part; 127. Upper half area; 128. Lower half area; 131. Material lifting sliding table; 132. Lifting plate; 133. Left supporting rod; 134. Right supporting rod; 135. Lifting gap; 136. Sensor; 141. Conveying support; 142. Conveying movable plate; 143. Rectangular ring suction head; 144. Suction head mounting plate; 145. Conveying device; 146. Conveying cylinder; 411. Tensioning gripper; 412. Clamping gripper; 421. Tensioning driving block; 422. Clamping driving block; 521. Horizontal adjusting cylinder; 522. Movable plate; 523. Gripper mounting plate; 531. Vertical adjusting cylinder; 532. Movable mounting plate. DETAILED DESCRIPTION

[0032] The utility model is further described below in combination with the drawings and specific embodiments. It should be noted that the embodiments are only specific descriptions of the utility model, and the purpose is to enable those skilled in the art to better understand the technical scheme of the utility model, and should not be regarded as limiting the utility model.

[0033] In the description of the utility model, it should be noted that the orientation or positional relationship indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the utility model.

[0034] In the description of the utility model, it is necessary to explain that, unless there are explicit provisions and limitations, if the terms such as "installation", "connection" and "connection" appear, they should be understood in a broad sense, for example, it can be fixedly connected, can be detachably connected, or integrally connected;It can be mechanically connected, or electrically connected;It can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication between two elements inside.For the skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances. Embodiments

[0035] As Figures 1-14 shown, a rectangular ring assembly equipment includes a rectangular ring feeding assembly 1, a tool seat 2 for fixing a workpiece and a mounting assembly 3;The mounting assembly 3 includes an assembly module 4 and an adjusting module 5;The assembly module 4 includes an assembly hand claw 41 and a hand claw driving device 42;The assembly hand claw 41 includes a tensioning claw 411 and a clamping claw 412, and the hand claw driving device 42 includes a tensioning driving block 421 connected with the tensioning claw 411 and a clamping driving block 422 connected with the clamping claw 412;The tensioning driving block 421 and the clamping driving block 422 drive the tensioning claw 411 and the clamping claw 412 to open and close in the horizontal direction based on the same center point;The radius of the clamping claw 412 driven by the clamping driving block 422 when it opens in the horizontal direction is greater than the radius of the tensioning claw 411 driven by the tensioning driving block 421 when it opens in the horizontal direction;The activity path of the tensioning claw 411 and the clamping claw 412 is not intersected;The clamping driving block 422 can also drive the clamping claw 412 to lift vertically;The rectangular ring feeding assembly 1 includes a material taking area 111 for placing a rectangular ring, the adjusting module 5 drives the assembly module 4 to grab the rectangular ring at the material taking area 111 and sends the rectangular ring to the workpiece fixed on the tool seat 2 for assembly;The opening and closing activities of the tensioning claw 411 and the clamping claw 412 are controlled by the hand claw driving device 42, and the grabbing process of the rectangular ring is realized by the coordinated work of the two;After the rectangular ring is grabbed, the clamping claw 412 can also continuously compress the rectangular ring to complete the compression process;Then the adjusting module 5 drives the assembly module 4 to send the compressed rectangular ring to the mounting area in the workpiece to complete the conveying process;After reaching the mounting area of the rectangular ring, the clamping driving block 422 can also drive the clamping claw 412 to rise to release the tensioning claw 411 and the clamping claw 412 from the rectangular ring to make the rectangular ring reset itself to complete the installation of the rectangular ring;Therefore, the equipment can realize the functions of rectangular ring grabbing, rectangular ring compression, rectangular ring conveying and rectangular ring installation through the mounting assembly 3, which not only reduces the manufacturing cost and maintenance difficulty of the equipment, but also maximizes the coordination between mechanisms to improve reliability and stability, and improves production efficiency and production quality compared with manual installation.

[0036] In the utility model, the tensioning claw 411 can be opened and closed, the assembly hand claw 41 can realize firm grabbing of the rectangular ring through different closing degrees of the tensioning claw 411 and the clamping claw 412, so that the device can adapt to rectangular rings with different inner diameters, and the applicability of the device is improved.

[0037] In the embodiment, the hand claw driving device 42 adopts a cylinder, and the tensioning driving block 421 and the clamping driving block 422 are driven by respective pistons in the cylinder to move correspondingly, so as to realize respective functions of the assembly hand claw 41.

[0038] In the utility model, the number of the tensioning claw 411 and the tensioning driving block 421 is at least two, the number of the clamping driving block 422 and the clamping claw 412 is at least one, and the single clamping driving block 422 is arranged between two adjacent tensioning driving blocks 421; there is always a spacing between two adjacent tensioning claws 411, the spacing is in the movement path of the clamping claw 412, and the clamping claw 412 is in the spacing when closing; by arranging the single clamping driving block 422 between the two adjacent tensioning driving blocks 421 and the spacing, the clamping function and the compression function of the tensioning claw 411 and the clamping claw 412 on the rectangular ring are realized; and the clamping claw 412 does not contact the tensioning claw 411 when closing, so that the situation that the tensioning claw 411 affects the closing of the clamping claw 412 and the rectangular ring cannot be compressed is prevented.

[0039] In the embodiment, the number of the tensioning claw 411, the tensioning driving block 421, the driving block and the clamping claw 412 is three; the distance between adjacent tensioning claws 411 is equal, the distance between adjacent clamping claws 412 is equal, and the movement path of each clamping claw 412 is in the center between the two tensioning claws 411; and the rectangular ring is compressed more uniformly and regularly, which is beneficial to putting the rectangular ring into the body of the piston clamp subsequently.

[0040] In the utility model, rectangular ring feeding assembly 1 includes taking material board 11, and taking material area 111 is arranged on taking material board 11;Taking material area 111 is provided with taking material through hole 112 that is penetrated taking material board 11 upper and lower surfaces;The inner diameter of taking material through hole 112 and the inner diameter of rectangular ring are greater than the size when tension claw 411 is in the state of being gathered;The diameter of rectangular ring is greater than the inner diameter of taking material through hole 112;The outer periphery of taking material through hole 112 is further provided with clamping through hole 113 that is penetrated taking material board 11 upper and lower surfaces correspondingly at clamping claw 412 place, the clamping through hole 113 is communicated with taking material through hole 112, and the distance from the side wall of the side of clamping through hole 113 away from taking material through hole 112 to the center point of taking material through hole 112 is greater than the radius of rectangular ring;The setting of taking material through hole 112 provides convenience for the taking of rectangular ring, which ensures that tension claw 411 can easily pass through taking material through hole 112 when being in the state of being gathered, and then grab rectangular ring;Through the setting of clamping through hole 113, enough operation space is provided for clamping claw 412, and clamping claw 412 can be fully unfolded when operating, so as to stably clamp rectangular ring.

[0041] In the utility model, including the correction assembly 6 of correction rectangular ring position;Correction assembly 6 includes correction cylinder 61, correction movable block 62, correction rod 63 and correction contact block 64;Correction rod 63 is vertically arranged, and the bottom end is connected with correction movable block 62;The piston rod of correction cylinder 61 is connected with correction movable block 62, and drives correction movable block 62 and correction rod 63 to adjust the vertical height;Correction contact block 64 is arranged at the top end of correction rod 63;Correction contact block 64 and taking material through hole 112 are both cylindrical, the diameter of correction contact block 64 corresponds with the inner diameter of taking material through hole 112, and correction contact block 64 passes taking material through hole 112 from below taking material board 11 under the driving of correction cylinder 61;The center point of correction contact block 64 and the center point of taking material through hole 112 are on the same vertical line, and the side wall of correction contact block 64 is provided with arc transition to the top end of correction contact block 64;Through the setting of correction assembly 6, the position of rectangular ring can be accurately corrected before being grabbed by assembly hand claw 41, which helps to ensure that rectangular ring maintains correct position and posture during assembly, so as to improve assembly accuracy;During the rising of correction contact block 64, the arc between the side wall and the top end of correction contact block 64 can be contacted with the inner ring surface of rectangular ring to drive rectangular ring to correct position.

[0042] In the utility model, including table board 7, the adjustment module 5, rectangular ring feeding assembly 1 and tool holder 2 set up in the upper surface of table board 7, adjustment module 5 includes tool holder 51, horizontal adjustment mechanism 52 and vertical adjustment mechanism 53, horizontal adjustment mechanism 52 drives assembly module 4 to carry out the adjustment of horizontal direction, and vertical adjustment mechanism 53 drives horizontal adjustment mechanism 52 and assembly module 4 to carry out the adjustment of vertical direction, the material taking plate 11 is fixed on tool holder 51, horizontal adjustment mechanism 52 and vertical adjustment mechanism 53 can drive assembly module 4 to carry out the adjustment in horizontal direction and vertical direction respectively, and then make equipment can flexibly cope with different rectangular ring assembly needs, and the adaptability and flexibility of equipment are enhanced.

[0043] In the utility model, rectangular ring feeding assembly 1 includes feeding module, and the feeding module includes the storage mechanism 12 for storing rectangular ring and the extraction mechanism 13 for extracting rectangular ring from storage mechanism 12, storage mechanism 12 includes storage turntable 121 and turntable drive device 122 for driving storage turntable 121 rotation, and the outer periphery of the upper surface of storage turntable 121 is provided with material column 123 for depositing rectangular ring, extraction mechanism 13 includes material lifting sliding table 131 and lifting plate 132, material lifting sliding table 131 is provided with vertically movable movable part, and lifting plate 132 is arranged on the movable part, lifting plate 132 includes horizontally arranged left support rod 133 and right support rod 134, and lifting gap 135 is arranged between left support rod 133 and right support rod 134, lifting gap 135 is greater than the diameter of material column 123 and less than the diameter of rectangular ring, lifting plate 132 is in the lowest position, below storage turntable 121, and storage turntable 121 is provided with aperture 124, aperture 124 is on the left and right sides of each material column 123 for left support rod 133 and right support rod 134 to pass, through the cooperation of storage turntable 121 and turntable drive device 122, rectangular ring can be stored on material column 123 and automatically extracted in order by extraction mechanism 13, realize the continuous feeding of rectangular ring, and this automatic feeding mode greatly reduces manual intervention and improves production efficiency.

[0044] The utility model discloses a material column 123's top is provided with the material clamping end cover 125, and material column 123 and material clamping end cover 125 all are cylindrical, the outer surface of material clamping end cover 125 is provided with the material clamping limiting portion 126 along its circumferential arrangement, and is separated into upper half area 127 and lower half area 128 through material clamping limiting portion 126 with material clamping end cover 125, and the diameter of upper half area 127 and lower half area 128 is all less than the diameter of material clamping limiting portion 126, and the diameter of material clamping limiting portion 126 is greater than the inner diameter of rectangular ring normal state, and the lower half area 128 of material clamping end cover 125 is connected with material column 123 top, and the diameter of the lower half area 128 of material clamping end cover 125 gradually increases from near material column 123 to near material clamping limiting portion 126, and the side surface of lower half area 128 from near material column 123 to material clamping limiting portion 126 uses smooth surface transition, and the lifting gap 135 is greater than the diameter of material clamping limiting portion 126, through the setting of material clamping end cover 125 makes rectangular ring when passing through this place and will be blocked and be stuck, but because rectangular ring has certain elasticity, and the extraction mechanism 13 continues to exert the lifting force, and rectangular ring still will slowly rise, and then prevent the extraction mechanism 13 from extracting too many rectangular rings in one time, lead to rectangular ring scattering or influence rectangular ring conveying.

[0045] In the utility model, rectangular ring feeding assembly 1 still includes conveying module 14 that rectangular ring is sent from extraction mechanism 13 to material taking plate 11, conveying module 14 includes conveying support 141, conveying movable plate 142, rectangular ring suction head 143, suction head mounting plate 144 and conveying device 145, conveying support 141 is fixed on mesa plate 7, and conveying support 141 and conveying movable plate 142 are movably connected through the cooperation of slider and slide rail, suction head mounting plate 144 is fixed on conveying movable plate 142, and conveying cylinder 146 is arranged on suction head mounting plate 144, rectangular ring suction head 143 is connected with the piston rod of conveying cylinder 146, and the vertical height of rectangular ring suction head 143 is adjusted by conveying cylinder 146, conveying device 145 is fixed on conveying support 141, and conveying device 145 is provided with movable part that moves horizontally, the movable part of conveying device 145 is connected with conveying movable plate 142, and conveying movable plate 142 is adjusted in horizontal direction, material taking plate 11 is also provided with rectangular ring pushing device 114, rectangular ring pushing device 114 includes pushing cylinder 115 and pushing block 116, material taking plate 11 is also provided with material collecting area 117, and material collecting area 117 is below the activity path of rectangular ring suction head 143, pushing cylinder 115 drives pushing block 116 to send rectangular ring to the material taking through hole 112 of material collecting area 111, conveying module 14 realizes the automatic conveying of rectangular ring from extraction mechanism 13 to material taking plate 11, conveying cylinder 146 can drive rectangular ring suction head 143 to adjust the vertical height, ensures that the suction head can accurately adsorb rectangular ring, and conveying device 145 can drive conveying movable plate 142 to adjust in horizontal direction, so that rectangular ring can be moved from extraction mechanism 13 to material taking plate 11 stably, without manual intervention, and the production efficiency is improved.

[0046] In the embodiment, sensor 136 is further arranged on extraction mechanism 13, through the cooperation of sensor 136 and material pushing slide table 131, only one rectangular ring can pass through the material clamping limiting portion 126 of material clamping end cover 125 from lower half area to upper half area 127 when rectangular ring is extracted by extraction mechanism 13, so that rectangular ring suction head 143 performs carrying work on one rectangular ring at a time, and the work of assembly module 4 is not affected by the feeding of multiple rectangular rings by rectangular ring feeding assembly 1 at a time.

[0047] In the utility model, vertical adjusting mechanism 53 includes vertical adjusting cylinder 531 and movable mounting plate 532, vertical adjusting cylinder 531 is fixed on tool holder 51, movable mounting plate 532 is connected with the piston rod of vertical adjusting cylinder 531, and movable mounting plate 532 is driven to adjust the vertical height, movable mounting plate 532 and tool holder 51 are movably connected through the cooperation of sliding block and slide rail, horizontal adjusting mechanism 52 is assembled on movable mounting plate 532, horizontal adjusting mechanism 52 includes horizontal adjusting cylinder 521, horizontal movable plate 522 and pawl mounting plate 523, horizontal movable plate 522 and movable mounting plate 532 are movably connected through the cooperation of sliding block and slide rail, horizontal adjusting cylinder 521 is fixed on movable mounting plate 532, the piston rod of horizontal adjusting cylinder 521 is connected with horizontal movable plate 522, and horizontal movable plate 522 is driven to adjust the horizontal direction, pawl mounting plate 523 is connected with horizontal movable plate 522, the top of pawl driving device 42 is connected with the lower surface of pawl mounting plate 523, tension driving block 421 and clamping driving block 422 are arranged on the same surface of pawl driving device 42 and are all at the bottom end of pawl driving device 42, vertical adjusting cylinder 531 can drive movable mounting plate 532 to adjust the vertical height, and horizontal adjusting cylinder 521 can drive horizontal movable plate 522 to adjust the horizontal direction, and the design makes the rectangular ring be accurately positioned and moved in three-dimensional space, and the demand of high-precision assembly is met.

[0048] In the utility model, still include installation detection mechanism 8, installation detection mechanism 8 includes detection mounting plate 81, detection lens 82, detection light source 83 and detection shield plate 84, detection mounting plate 81 is connected with pawl mounting plate 523, detection lens 82 and detection light source 83 are assembled on detection mounting plate 81, and detection lens 82 and detection light source 83 are towards tool holder 2 on mesa plate 7 and workpiece assembled on tool holder 2, detection shield plate 84 is assembled on detection mounting plate 81, and detection lens 82 and detection light source 83 are covered inside, and the bottom end of detection shield plate 84 is provided with opening for detection light source 83 and detection lens 82 to illuminate and detect, the design of installation detection mechanism 8 makes equipment can monitor the installation quality of rectangular ring in real time during assembly, and real-time monitoring function not only improves assembly efficiency, but also reduces rework cost caused by assembly error, and the design of detection shield plate 84 not only plays a protection role, but also can effectively prevent dust, oil stains and other pollutants from entering the inside of detection lens 82 and detection light source 83, and protect it from being damaged.

[0049] The overall working process of the utility model is as follows:

[0050] 1. Artificial or mechanical hand fixes the pliers body needing rectangular ring installation on tool holder 2.

[0051] 2. The rotary table driving device 122 works to rotate the rotary table, and the column 123 with the rectangular ring is sent to the extraction mechanism 13, and the extraction mechanism 13 works to lift the rectangular ring.

[0052] 3. Through the restriction of the jamming end cover 125, the extraction mechanism 13 can only send one rectangular ring from the lower half area to the upper half area 127 at a time, and the conveying module 14 works to send the rectangular ring in the upper half area 127 to the receiving area 117 of the material taking plate 11.

[0053] 4. The push cylinder 115 drives the push block 116 to send the rectangular ring to the material taking through hole 112 of the material taking area 111.

[0054] 5. The correction assembly 6 works to correct the position of the rectangular ring through the correction contact block 64.

[0055] 6. The adjustment module 5 works to make the assembly module 4 reach the position of the rectangular ring, prepare to grab the rectangular ring, and compress the rectangular ring after the grabbing is completed.

[0056] 7. The adjustment module 5 continuously works to send the rectangular ring after the compression to the jaw body fixed in the tool holder 2, and the assembly module 4 completes the installation of the rectangular ring.

[0057] 8. The installation detection mechanism 8 performs installation detection.

[0058] 9. The artificial or mechanical hand takes the jaw body after the installation and detection of the rectangular ring from the tool holder 2.

[0059] The execution mode of the assembly module 4 for the grabbing, compression, conveying and installation functions of the rectangular ring is as follows:

[0060] 1. The adjustment module 5 works to send the assembly hand claw 41 to the position of the material taking through hole 112.

[0061] 2. The adjustment module 5 drives the assembly hand claw 41 to descend as a whole, so that the tension claw 411 and the clamping claw 412 pass through the inner ring of the rectangular ring and are in the material taking through hole 112.

[0062] 3. The hand claw driving device 42 drives the clamping driving block 422 and the clamping claw 412 to rise and then open outward; after the clamping claw 412 is opened, the hand claw driving device 42 drives the clamping driving block 422 and the clamping claw 412 to descend, so that the bottom end of the clamping claw 412 falls into the clamping through hole 113; at this time, the hand claw driving device 42 drives the clamping driving block 422 and the clamping claw 412 to close inward, so that the clamping claw 412 abuts against the inner surface of the rectangular ring to close inward; thereby realizing the grabbing and compression of the rectangular ring by the assembly hand claw 41.

[0063] 4. After the assembly gripper 41 completes the grabbing and compressing function, the adjusting module 5 drives the assembly gripper 41 to ascend, and the rectangular ring is sent to the corresponding installation position (it is worth noting that in this process, according to the model, inner diameter size and other problems of the rectangular ring, after the adjusting module 5 drives the assembly gripper 41 to ascend and the tensioning claw 411 leaves the material taking through hole 112, the gripper driving device 42 can also drive the tensioning driving block 421 and the tensioning claw 411 to open outward to a certain extent, so that the assembly gripper 41 can more firmly grab the rectangular ring).

[0064] 5. After the adjusting module 5 drives the assembly gripper 41 to send the rectangular ring to the corresponding installation position, the gripper driving device 42 drives the clamping driving block 422 and the clamping claw 412 to ascend, and then to inwardly close, so as to release the compression and grabbing of the rectangular ring, and the rectangular ring is installed through its own reset effect.

[0065] 6. The gripper driving device 42 drives the clamping driving block 422 and the clamping claw 412 to fall, so that the clamping claw 412 returns to the inner ring of the rectangular ring; the gripper driving device 42 drives the clamping claw 412 to open outward, to assist the rectangular ring to reset and install (it is worth noting that at this time, the gripper driving device 42 can also drive the tensioning driving block 421 and the tensioning claw 411 to open, to assist the rectangular ring to reset and install, and also to avoid the situation that the rectangular ring is deformed or the surface is adhered to the tensioning claw 411 and cannot be automatically reset during the compression process; and the gripper driving device 42 can also drive the tensioning claw 411 and the clamping claw 412 to open and close continuously for several times according to the installation of the rectangular ring, to realize high-quality rectangular ring installation).

[0066] 7. After the rectangular ring is installed, the gripper driving device 42 drives the tensioning claw 411 and the clamping claw 412 to close and reset, for subsequent new work.

[0067] It is worth noting that other technical solutions of the utility model belong to the prior art, and therefore are not described in detail.

[0068] The above is only the preferred embodiment of the utility model, and it should be pointed out that for ordinary skilled persons in the technical field, several improvements and refinements can be made without departing from the concept of the utility model, and these improvements and refinements should also be regarded as the protection range of the utility model.

Claims

1. A rectangular ring assembly apparatus, characterized by, The installation assembly comprises an assembly module and an adjusting module; the assembly module comprises an assembly jaw and a jaw driving device; the assembly jaw comprises a tensioning jaw and a clamping jaw, and the jaw driving device comprises a tensioning driving block connected with the tensioning jaw and a clamping driving block connected with the clamping jaw; The tensioning driving block and the clamping driving block drive the tensioning jaw and the clamping jaw to open and close in the horizontal direction based on the same center point; the radius of the clamping jaw driven by the clamping driving block to open in the horizontal direction is greater than the radius of the tensioning jaw driven by the tensioning driving block to open in the horizontal direction; the activity paths of the tensioning jaw and the clamping jaw do not intersect; the clamping driving block can also drive the clamping jaw to perform vertical lifting activity; The rectangular ring feeding assembly comprises a material taking area for placing the rectangular ring; the adjusting module drives the assembly module to grab the rectangular ring at the material taking area and feed the rectangular ring into the workpiece fixed on the tool seat for assembly. The number of the tensioning jaw and the tensioning driving block is at least two, the number of the clamping driving block and the clamping jaw is at least one, and a single clamping driving block is arranged between two adjacent tensioning driving blocks; there is always a spacing between the two adjacent tensioning jaws, the spacing is in the activity path of the clamping jaw, and the clamping jaw is in the spacing when closing.

2. The rectangular ring assembly apparatus of claim 1, wherein, The rectangular ring feeding assembly comprises a material taking plate, and the material taking area is arranged on the material taking plate; the material taking area is provided with a material taking through hole penetrating the upper and lower surfaces of the material taking plate; 3. A rectangular ring assembly apparatus as claimed in claim 2, wherein, The inner diameter of the material taking through hole and the inner diameter of the rectangular ring are greater than the size of the tensioning jaw in the closing state; the diameter of the rectangular ring is greater than the inner diameter of the material taking through hole; the outer periphery of the material taking through hole is further provided with a clamping through hole penetrating the upper and lower surfaces of the material taking plate, the clamping through hole is communicated with the material taking through hole, and the distance from the side wall of the clamping through hole away from the material taking through hole to the center point of the material taking through hole is greater than the radius of the rectangular ring. The adjusting module, the rectangular ring feeding assembly and the tool seat are arranged on the upper surface of the table plate; 4. A rectangular ring assembly apparatus as claimed in claim 3, wherein, The adjusting module comprises a tool holder, a horizontal adjusting mechanism and a vertical adjusting mechanism; the horizontal adjusting mechanism drives the assembly module to adjust in the horizontal direction, and the vertical adjusting mechanism drives the horizontal adjusting mechanism and the assembly module to adjust in the vertical direction; 5. A rectangular ring assembly apparatus as claimed in claim 4, wherein, The material taking plate is fixed on the tool holder. The rectangular ring feeding assembly comprises a feeding module, and the feeding module comprises a storage mechanism for storing the rectangular ring and an extraction mechanism for extracting the rectangular ring from the storage mechanism; ​ 6. A rectangular ring assembly apparatus as claimed in claim 5, wherein, ​ The storage mechanism comprises a storage turntable and a turntable driving device for driving the rotation of the storage turntable, and an outer periphery of an upper surface of the storage turntable is provided with material columns for storing rectangular rings; The extraction mechanism comprises a material lifting slide and a lifting plate; the material lifting slide is provided with a vertically movable movable part, and the lifting plate is arranged on the movable part; the lifting plate comprises horizontally arranged left and right supporting rods, and a lifting gap is arranged between the left and right supporting rods; the lifting gap is larger than the diameter of the material column and smaller than the diameter of the rectangular ring; When the lifting plate is in the lowest position, it is located below the storage turntable, and the storage turntable is provided with an opening; the opening is located on the left and right sides of each material column to allow the left and right supporting rods to pass through.

7. A rectangular ring assembly apparatus as claimed in claim 6, wherein The top of the material column is provided with a material clamping end cover; Both the material column and the material clamping end cover are in a cylindrical shape; the outer surface of the material clamping end cover is provided with a material clamping limiting part arranged in the circumferential direction, and the material clamping end cover is divided into an upper half region and a lower half region by the material clamping limiting part; the diameters of the upper half region and the lower half region are both smaller than the diameter of the material clamping limiting part, and the diameter of the material clamping limiting part is larger than the inner diameter of the rectangular ring in a normal state; the lower half region of the material clamping end cover is connected to the top end of the material column; the diameter of the lower half region of the material clamping end cover gradually increases from the position close to the material column to the position close to the material clamping limiting part, and the side surface of the lower half region is transitioned by a smooth surface from the position close to the material column to the material clamping limiting part; The lifting gap is larger than the diameter of the material clamping limiting part.

8. A rectangular ring assembly apparatus according to claim 6 or 7, wherein, The rectangular ring feeding assembly further comprises a conveying module for conveying the rectangular ring from the extraction mechanism to the material taking plate; The conveying module comprises a conveying support, a conveying movable plate, a rectangular ring suction head, a suction head mounting plate, and a conveying device; the conveying support is fixed to the table plate; the conveying support and the conveying movable plate are movably connected through the cooperation of the sliding block and the sliding rail; the suction head mounting plate is fixed to the conveying movable plate, and a conveying cylinder is arranged on the suction head mounting plate; the rectangular ring suction head is connected to the piston rod of the conveying cylinder and is adjusted in vertical height by the conveying cylinder; the conveying device is fixed to the conveying support, the movable part of the conveying device is connected to the conveying movable plate, and the conveying movable plate is adjusted in the horizontal direction by the conveying device; A rectangular ring pushing device is further arranged on the material taking plate; the rectangular ring pushing device comprises a pushing cylinder and a pushing block; a material collecting area is further arranged on the material taking plate, and the material collecting area is below the activity path of the rectangular ring suction head; the pushing cylinder drives the pushing block to convey the rectangular ring to the material taking through hole of the material taking area.

9. A rectangular ring assembly apparatus as claimed in claim 8, wherein, The vertical adjusting mechanism comprises a vertical adjusting cylinder and a movable mounting plate; the vertical adjusting cylinder is fixed to the tool holder, and the movable mounting plate is connected to the piston rod of the vertical adjusting cylinder and adjusts the vertical height of the movable mounting plate; the movable mounting plate and the tool holder are movably connected through the cooperation of the sliding block and the sliding rail. The horizontal adjusting mechanism is assembled on the movable mounting plate; the horizontal adjusting mechanism comprises a horizontal adjusting cylinder, a horizontal movable plate and a gripper mounting plate; the horizontal movable plate is movably connected with the movable mounting plate through the cooperation of a sliding block and a sliding rail; the horizontal adjusting cylinder is fixed on the movable mounting plate, the piston rod of the horizontal adjusting cylinder is connected with the horizontal movable plate and drives the horizontal movable plate to adjust in the horizontal direction; the gripper mounting plate is connected with the horizontal movable plate; the top end of the gripper driving device is connected with the lower surface of the gripper mounting plate; the tension driving block and the clamping driving block are arranged on the same surface of the gripper driving device and are both located at the bottom end of the gripper driving device.

10. The rectangular ring assembly apparatus of claim 9, wherein, The installation detection mechanism is further included; the installation detection mechanism comprises a detection mounting plate, a detection lens, a detection light source and a detection shield plate; the detection mounting plate is connected with the gripper mounting plate, the detection lens and the detection light source are assembled on the detection mounting plate, the detection lens and the detection light source are directed towards the tool seat on the table plate and the workpiece assembled on the tool seat; the detection shield plate is assembled on the detection mounting plate and covers the detection lens and the detection light source, the bottom end of the detection shield plate is provided with an opening for the detection light source and the detection lens to illuminate and detect.

Citation Information

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