Online film bubble removing device

Abstract

The utility model belongs to the technical field of rubber products, and discloses an online film bubble removing device which comprises a blade, an air cylinder, a mounting plate, a linear module, a position detection switch, a detection baffle, a mounting frame, a driving system, an air control system and an electrical control system, the mounting rack is connected to the calender rack, and the linear module is mounted on one side of the mounting rack; the driving system drives the linear module to linearly move; the moving end of the linear module is connected with the mounting plate; the blade and the cylinder are mounted on the mounting plate; the blade is connected to the output end of the cylinder; the pneumatic control system is connected with the cylinder; the detection baffle plate is mounted on the mounting plate; the position detection switch detects the left-right moving position and range of the online film bubble removing device by detecting the position of the detection baffle; the electrical control system is connected with the position detection switch, the driving system and the pneumatic control system. The device is novel and compact in structure, small in installation space, simple and convenient to manufacture and install, safer and more reliable due to the totally-closed structure, and free of pollution to products.

Description

TECHNICAL FIELD

[0001] The utility model relates to rubber products technical field especially relates to a rubber sheet on -line bubble removing device. BACKGROUND

[0002] In the rubber product industry, rubber calender production line is a very important process link in the production process, especially in the tire industry, rubber four roll calender is indispensable production equipment for steel wire or fiber cord production. In the calendering production process, the rubber compound is easy to roll into air, forming bubbles in the rubber sheet pressed out by the calender, thereby affecting the product quality and causing waste products in the subsequent production, so the bubbles generated in the rubber sheet during the calendering production process must be removed.

[0003] The common structures for removing bubbles in the industry now are screw rod type (ordinary screw rod or ball screw) and chain type: whether it is screw rod type or chain type bubble removing device, the basic structure is to drive the blade mechanism to reciprocate on the roller surface axis by frequency conversion motor, shaft coupling driving screw rod or chain wheel chain. This mechanism has a large structure space, is installed on the outside of the rack, needs to be installed by punching the rack; if installed on the inside of the equipment rack, it affects observation and operation, is not conducive to processing and manufacturing, maintenance, and the related lubricating oil is easy to fall on the product, affecting the product quality; in addition, the ball screw type bubble removing device is easy to damage the ball, which is easy to fall into the equipment and cause damage to the equipment. Therefore, a device that is easy to manufacture and install, safe and reliable is needed to realize online bubble removing of rubber sheet. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a calendered rubber sheet online bubble removing device with novel structure, compact structure and easy manufacturing and installation. Specifically, it is a rubber four roll fiber or steel wire calendering production line rubber sheet bubble removing device in the rubber product industry.

[0005] The technical scheme of the utility model is as follows: a rubber sheet online bubble removing device, which comprises a blade 1, an air cylinder 2, a mounting plate 3, a linear module 4, a position detection switch 5, a detection baffle 6, a mounting rack 7, a driving system 8, an air control system 9 and an electrical control system 10.

[0006] The mounting rack 7 is connected to the calender rack, and one end of the linear module 4 is installed on one side of the mounting rack 7; the linear module 4 is a fully enclosed structure, has the driving system 8 inside, and drives the linear module 4 to move linearly; the moving end of the linear module 4 is connected to the mounting plate 3; the blade 1 and the air cylinder 2 are installed on the mounting plate 3; the blade 1 is connected to the output end of the air cylinder 2; the air control system 9 is connected to the air cylinder 2.

[0007] The detection baffle 6 is installed on the mounting plate 3; the position detection switch 5 detects the position of the detection baffle 6, detects the left and right moving position and range of the rubber sheet online bubble removing device.

[0008] The electrical control system 10 is connected with the position detection switch 5, the driving system 8 and the air control system 9 respectively.

[0009] The position detection switch 5 is composed of multiple groups of detection switches to realize different position detection; different speed control is realized through the electrical control system 10.

[0010] The blade 1 and the air cylinder 2 are provided with multiple groups of mounting plates 3.

[0011] The utility model discloses the beneficial effects: the utility model discloses novel structure, compact structure, small installation space, simple production and installation, and the full -enclosed structure is safer and more reliable, and does not pollute the product. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 It is a film online bubble removing device structure schematic view of the utility model;

[0013] Figure 2 It is a whole schematic view of the film online bubble removing device.

[0014] In the drawing: 1-blade, 2-air cylinder, 3-mounting plate, 4-linear module, 5-position detection switch, 6-detection baffle, 7-mounting frame, 8-driving system, 9-air control system, 10-electrical control system. DETAILED DESCRIPTION

[0015] The utility model will be further described below in combination with the drawings.

[0016] As Figure 1 The utility model discloses a kind of online bubble removing device structures, including blade 1, air cylinder 2, mounting plate 3, linear module 4, position detection switch 5, detection baffle 6, mounting frame 7, driving system 8, air control system 9 and electrical control system 10;

[0017] The mounting frame 7 is connected on calender frame, and linear module 4 is installed at one side of mounting frame 7 at one end;The linear module 4 is full-enclosed structure, and has driving system 8 in it, and drives linear module 4 to move linearly;The moving end of linear module 4 is connected mounting plate 3;The blade 1 and air cylinder 2 are installed on mounting plate 3;Blade 1 is connected to the output end of air cylinder 2;Air control system 9 is connected with air cylinder 2;

[0018] The detection baffle 6 is installed on mounting plate 3;Position detection switch 5 detects the position of detection baffle 6, and detects the left and right moving position and range of film online bubble removing device;

[0019] The electrical control system 10 is connected with the position detection switch 5, the driving system 8 and the air control system 9 respectively.

[0020] The position detection switch 5 is composed of multiple groups of detection switches to realize different position detection; and the electrical control system 10 is used to realize different speed control.

[0021] The blade 1 and the cylinder 2 are provided with multiple groups of installation plates 3.

[0022] When the film online bubble removing device is working, the pneumatic control system 9 controls the cylinder 2 to extend, the cylinder 2 drives the blade 1 to extend so that the blade 1 contacts the film on the surface of the roller, the electrical control system 10 controls the driving system 8 to drive the linear module 4 to drive the installation plate 3, the installation plate 3 drives the blade 1 and the cylinder 2 to realize the left and right movement of the film online bubble removing device, the multiple groups of blades 1 pierce the surface of the film to realize the purpose of removing bubbles. The position detection switch 5 detects the switching position and the moving range when the bubble removing device moves left and right through the detection of the baffle 6, and the detection signal is transmitted to the electrical control system 10 to control the driving system 8 to drive the linear module 4 to reciprocate. The position detection switch 5 is composed of multiple groups of detection switches to realize different position detection; and the electrical control system 10 is used to realize different speed control.

[0023] When the online bubble removing device is not working, the pneumatic control system 9 controls the cylinder 2 to retract, the cylinder 2 drives the blade 1 to retract, so that the blade 1 is far away from the surface of the roller and does not contact the film.

Claims

1. An apparatus for on-line bubble removal from a film, comprising: The film online bubble removing device comprises a blade (1), a pneumatic cylinder (2), a mounting plate (3), a linear module (4), a position detection switch (5), a detection baffle (6), a mounting frame (7), a driving system (8), a pneumatic control system (9) and an electrical control system (10). The mounting frame (7) is connected to the calender frame, and one end of the linear module (4) is mounted on one side of the mounting frame (7); the linear module (4) is a fully enclosed structure, and has the driving system (8) inside, which drives the linear module (4) to move linearly; the moving end of the linear module (4) is connected to the mounting plate (3); the blade (1) and the pneumatic cylinder (2) are mounted on the mounting plate (3); the blade (1) is connected to the output end of the pneumatic cylinder (2); and the pneumatic control system (9) is connected to the pneumatic cylinder (2). The detection baffle (6) is mounted on the mounting plate (3); the position detection switch (5) detects the position of the detection baffle (6), and detects the left-right moving position and range of the film online bubble removing device. The electrical control system (10) is connected to the position detection switch (5), the driving system (8) and the pneumatic control system (9) respectively.

2. The film online bubble removal apparatus of claim 1, wherein, The position detection switch (5) is composed of multiple groups of detection switches, and different position detections are realized; different speed controls are realized through the electrical control system (10).

3. The film online bubble removal apparatus of claim 1 or 2, wherein, Multiple groups of the blade (1) and the pneumatic cylinder (2) are mounted on the mounting plate (3).

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