Offset adjusting assembly suitable for railway train cleaning vehicle

By integrating a laser rangefinder and control unit into the railway train cleaning vehicle, the distance between the cleaning roller and the train is automatically adjusted. Combined with the design of the rotating tube and nozzle, the problem of uneven contact between the brush bristles and the train body is solved, achieving a highly efficient and intelligent cleaning effect, avoiding scratches and saving water resources.

CN223456919UActive Publication Date: 2025-10-21BEIJING HOUDE LITUO RAIL TECH CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422742042.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-21
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing railway train cleaning vehicles have uneven contact between the brush bristles and the passenger car body during cleaning operations, resulting in poor cleaning effects and potential damage to the car body.

Method used

A laser rangefinder and control unit are used to monitor the distance between the sweeping roller and the train in real time. The position of the sweeping roller is automatically adjusted through the drive and adjustment mechanism. Combined with the design of the rotating tube and nozzle, the water spray direction and pressure are precisely controlled.

Benefits of technology

It improves cleaning efficiency and accuracy, avoids scratches on train bodies, saves water resources, and achieves a high degree of automation and intelligence in cleaning operations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223456919U_ABST
    Figure CN223456919U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of cleaning vehicles, particularly relates to an offset adjusting assembly suitable for a railway train cleaning vehicle, and provides the following scheme aiming at the problems of uneven contact between bristles and a passenger train body, poor cleaning effect and scratching of the train body during the existing cleaning operation: the offset adjusting assembly comprises a train body, a water tank is arranged at the top of the train body, two adjusting frames are adjustably arranged at the top of the train body, and sweeping rollers used for sweeping the train are rotationally arranged in the adjusting frames. According to the train cleaning device, the laser range finder and the control unit are integrated, real-time monitoring and automatic adjustment of the distance between the cleaning roller and a train are achieved, the precision and efficiency of cleaning operation are remarkably improved, meanwhile, the spray heads in the assembly are unique in design, the water spraying direction and the pressure of spray holes can be flexibly adjusted so as to meet different cleaning requirements, and the cleaning efficiency is improved. In addition, through ingenious combination of the driving part and the adjusting mechanism, stable operation of the sweeping roller is guaranteed, and adaptability and durability of the sweeping roller are enhanced.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of cleaning car, especially a kind of adjusting offset's component suitable for railway train cleaning car. BACKGROUND

[0002] With the development of railway traffic, the cleaning work of free and flexible cleaning car to train becomes more and more important. In the northeast region, the outdoor temperature is low, and the fixed gantry cleaning machine on one side of the track cannot clean outdoors, so the train cleaning work can only be carried out in the vehicle depot repair shop. Although the existing cleaning car can clean the outer surface of one side of the train, there are still many problems in cleaning effect.

[0003] The brush group of the conventional railway train mobile cleaning car is fixed, the ground at the train stopping position is uneven, and the cleaning car shakes during operation. During cleaning operation, the bristles do not uniformly contact the passenger car body, i.e., the "hair consumption" is not good, the cleaning effect is poor, and the train body is scratched.

[0004] 2. During the forward movement of the cleaning car, the driver's operation deviation also causes uneven contact between the bristles and the passenger car body, i.e., the "hair consumption" is not good, the cleaning effect is poor, and the train body is scratched. INVENTION CONTENTS

[0005] The utility model aims to solve the problems of uneven contact between bristles and passenger car body during cleaning operation, poor cleaning effect, and scratching of train body in the prior art, and proposes a kind of adjusting offset's component suitable for railway train cleaning car.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A kind of adjusting offset's component suitable for railway train cleaning car, including car body, the top of the car body is equipped with water tank, the top of the car body is adjustably equipped with two adjusting frames, rotatingly arranged in the adjusting frame is used to clean the cleaning roller of train;

[0008] One side of the adjusting frame is fixedly provided with two extension plates, a rotating pipe is rotatably arranged between the two extension plates, a plurality of extension portions are arranged on the outer wall of the rotating pipe, a spray head is rotatably arranged on one side of the extension portion, three groups of spray holes are formed in the spray head, and the number of spray holes decreases in turn, an adjusting assembly is arranged on the upper extension plate for controlling the orientation of the extension portion and the cooperation between the spray hole and the extension portion;

[0009] The top of the water tank is provided with a water pump corresponding to the rotating pipe, the water inlet end of the water pump extends into the water tank through a pipeline, and the water outlet end of the water pump is connected with the rotating pipe in communication through a pipeline;

[0010] The vehicle body is provided with two groups of driving members for adjusting the distance between the cleaning roller and the train, one side of the vehicle body is provided with a laser range finder for detecting the distance between the cleaning roller and the train, and the vehicle body is further provided with a control unit for automatically adjusting the position of the cleaning roller according to the detection value of the laser range finder.

[0011] In a possible design, the adjusting assembly comprises second gears fixedly sleeved on the outer wall of the spray head, one side of the rotating pipe is slidably provided with a rack engaged with the second gears, the outer wall of the top end of the rotating pipe is rotatably sleeved with a positioning ring, the positioning ring is fixedly connected with an extension plate located above, the bottom of the positioning ring is provided with a stepped groove matched with the rack, in the process of rotating the rotating pipe, the rack can adjust the rotation of the spray head under the action force of the stepped groove, the top of the extension plate located above is fixedly provided with a second motor, the output end of the second motor penetrates through the positioning ring and is fixedly connected with the rotating pipe, and the second motor is connected with the control unit through wires.

[0012] In a possible design, the outer wall of the rack is slidably sleeved with a plurality of limiting seats, the top of the limiting seat penetrates and is slidably provided with a second guide rod, the top end of the second guide rod is fixedly provided with a fixed block, the fixed block is fixedly arranged on one side of the limiting seat, the outer wall of the second guide rod is sleeved with a spring, and the two ends of the spring are fixedly connected with the fixed block and the side of the limiting seat close to each other, so as to provide a reset power for the rack.

[0013] In a possible design, the outer wall of the rotating pipe is fixedly provided with a support rod corresponding to the extension part, and the spray head is rotatably sleeved on the support rod.

[0014] In a possible design, the driving member comprises a fixed seat fixedly arranged on the top of the vehicle body, a screw rod rotatably penetrating one side of the fixed seat, a first motor fixedly arranged on one side of the adjusting frame, an output end of the first motor fixedly connected with the screw rod, two first guide rods slidably penetrating one side of the fixed seat, and one end of the two first guide rods fixedly connected with the adjusting frame for guiding the adjusting frame.

[0015] In a possible design, the top and the bottom of the adjusting frame are rotatably provided with rotating shafts, the outer walls of the cleaning roller and the rotating shafts are fixedly sleeved with first gears engaged with each other, and the outer wall of the rotating shaft is fixedly sleeved with a roller abutting against the outer side of the train.

[0016] Beneficial effects:

[0017] The utility model discloses a kind of adjustment offset components suitable for railway train cleaning car, by integrated laser range finder and control unit, the distance between the component can real-time monitoring cleaning roller and train, and automatically adjust the position of cleaning roller according to detection value, realized the high automation and intelligentization of cleaning operation, greatly improve cleaning efficiency and accuracy;

[0018] In the utility model, the adjustment offset component suitable for railway train cleaning car is designed by the extension part on the rotating pipe and the rotating nozzle, and the water spraying direction and the nozzle hole pressure of the nozzle can be flexibly adjusted by combining the precise control of the adjusting component, so that uniform and efficient cleaning of the surface of the train is realized, and water resources are saved.

[0019] In the utility model, the adjustment offset component suitable for railway train cleaning car is designed by the extension part on the rotating pipe and the rotating nozzle, and the water spraying direction and the nozzle hole pressure of the nozzle can be flexibly adjusted by combining the precise control of the adjusting component, so that uniform and efficient cleaning of the surface of the train is realized, and water resources are saved.

[0020] In the utility model, the adjustment offset component suitable for railway train cleaning car is designed by the extension part on the rotating pipe and the rotating nozzle, and the water spraying direction and the nozzle hole pressure of the nozzle can be flexibly adjusted by combining the precise control of the adjusting component, so that uniform and efficient cleaning of the surface of the train is realized, and water resources are saved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 A three-dimensional structure schematic view of the adjustment offset component suitable for railway train cleaning car is provided for the utility model;

[0022] Figure 2 An adjusting frame mounting structure schematic view of the adjustment offset component suitable for railway train cleaning car is provided for the utility model;

[0023] Figure 3 A rotating pipe mounting structure schematic view of the adjustment offset component suitable for railway train cleaning car is provided for the utility model;

[0024] Figure 4 A nozzle mounting structure schematic view of the adjustment offset component suitable for railway train cleaning car is provided for the utility model;

[0025] Figure 5 A rack and rotating pipe connection structure schematic view of the adjustment offset component suitable for railway train cleaning car is provided for the utility model.

[0026] In the figure: 1, the vehicle body; 2, water tank; 3, laser range finder; 4, cleaning roller; 5, rotating tube; 6, water pump; 7, fixed seat; 8, first guide rod; 9, screw; 10, adjusting frame; 11, first motor; 12, rotating shaft; 13, first gear; 14, roller; 15, extension plate; 16, second motor; 17, positioning ring; 18, step groove; 19, spray head; 20, second gear; 21, rack; 22, support rod; 23, extension; 24, limit seat; 25, fixed block; 26, second guide rod; 27, spring. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.

[0028] Embodiment 1: Refer to Figures 1-5 A kind of adjusting offset component of cleaning train, including: vehicle body 1, water tank 2 is set on the top of vehicle body 1, for storing the water required for cleaning train.In the top of vehicle body 1, two adjusting frames 10 are adjustably installed.There are cleaning roller 4 in the two adjusting frames 10 inside rotationally arranged, cleaning roller 4 is used to clean train operation.

[0029] Two extension plates 15 are fixedly installed on the side of each adjusting frame 10.A rotating tube 5 is rotationally arranged between the two extension plates 15.A plurality of extensions 23 are provided on the outer wall of rotating tube 5.One spray head 19 is rotationally installed on the side of each extension 23.Three groups of spray holes are respectively provided on the spray head 19, and the number of each group of spray holes is sequentially reduced.Such design can let us adjust the water pressure of spray head 19 according to the need.Adjusting assembly is provided on the upper extension plate 15 for controlling the orientation of extension 23 and the cooperation of spray hole and extension 23, so as to realize the accurate adjustment of water spraying direction and water pressure.

[0030] In order to transport water in water tank 2 into rotating tube 5, a water pump 6 is provided on the top of water tank 2.The water inlet end of water pump 6 extends to the inside of water tank 2 through pipeline, and the water outlet end of water pump 6 is connected with rotating tube 5 through pipeline.In this way, when water pump 6 is started, water in water tank 2 can be transported into rotating tube 5 and sprayed out through spray head 19.

[0031] On the vehicle body 1, two groups of driving members are also arranged for adjusting the distance between the cleaning roller 4 and the train. In this way, the position of the cleaning roller 4 can be automatically adjusted to ensure the cleaning effect. Meanwhile, a laser range finder 3 is arranged on one side of the vehicle body 1 for detecting the distance between the cleaning roller 4 and the train in real time. A control unit is also arranged inside the vehicle body 1. The control unit can automatically adjust the position of the cleaning roller 4 according to the detection value of the laser range finder 3 to ensure that the distance between the cleaning roller 4 and the train is always kept within the set range.

[0032] To achieve the adjusting effect, the adjusting assembly includes a second gear 20 fixedly sleeved on the outer wall of the spray head 19. A rack 21 engaged with the plurality of second gears 20 is slidably arranged on one side of the rotating pipe 5. A positioning ring 17 is rotatably sleeved on the top end of the outer wall of the rotating pipe 5, and the positioning ring 17 is fixedly connected with the extension plate 15 located above. A stepped groove 18 is formed in the bottom of the positioning ring 17 for cooperation with the rack 21. When the rotating pipe 5 rotates, the rack 21 will adjust the rotation angle of the spray head 19 under the action of the stepped groove 18, so as to change the water spraying pressure of the spray head 19. A second motor 16 is fixedly arranged on the top of the extension plate 15 located above. The output end of the second motor 16 penetrates through the positioning ring 17 and is fixedly connected with the rotating pipe 5. When the second motor 16 is started, it will drive the rotating pipe 5 to rotate, which can adjust the water spraying direction, and at the same time can drive the rack 21 to move, and then adjust the rotation angle of the spray head 19 through the meshing action of the rack 21 and the second gear 20 and the action of the rack 21 and the stepped groove 18. The second motor 16 is connected with the control unit through wires to realize automatic control.

[0033] The driving member includes a fixed seat 7 fixedly arranged on the top of the vehicle body 1. A screw rod 9 is rotatably arranged on one side of the fixed seat 7. One side of the screw rod 9 is rotatably connected with an adjusting frame 10. A first motor 11 is fixedly arranged on one side of the adjusting frame 10. The output end of the first motor 11 is fixedly connected with the screw rod 9. When the first motor 11 is started, it will drive the screw rod 9 to rotate, and then push the adjusting frame 10 to move through the screw thread action. In order to guide the movement of the adjusting frame 10, two first guide rods 8 are slidably arranged on one side of the fixed seat 7. One end of each of the two first guide rods 8 is fixedly connected with the adjusting frame 10. In this way, when the adjusting frame 10 moves, it will be guided by the first guide rods 8 to keep the stability of the movement. The first motor 11 is also connected with the control unit through wires to realize automatic control.

[0034] The present application can be used in the field of cleaning vehicles, and can also be used in other fields applicable to the present application.

[0035] Embodiment 2: Reference Figures 1-5On the basis of improving embodiment 1: a kind of adjusting offset assembly suitable for railway train cleaning car is applied to cleaning car field, in order to ensure the stability of rack 21 during movement, multiple limit seats 24 are slidably arranged on the outer wall of rack 21.The top of these limit seats 24 is slidably provided with a second guide rod 26.The top of second guide rod 26 is fixedly provided with a fixed block 25, and the fixed block 25 is fixedly arranged on one side of limit seat 24.A spring 27 is sleeved on the outer wall of second guide rod 26.Both ends of spring 27 are fixedly connected with fixed block 25 and the side of limit seat 24 close to each other respectively.In this way, when rack 21 moves, it will be subjected to the elastic force of spring 27, so as to keep its stability, and provide reset power when needed.

[0036] In addition, support rods 22 corresponding to extension 23 are fixedly arranged on the outer wall of rotating pipe 5.These support rods 22 are used to support and fix spray head 19, to ensure its stability during rotation.Spray head 19 is rotatably sleeved on support rod 22, which can realize more flexible rotation and water spraying effect.

[0037] Finally, rotating shaft 12 is rotatably arranged on the top and bottom of adjusting frame 10.Both the outer wall of cleaning roller 4 and rotating shaft 12 are fixedly sleeved with first gear 13 engaged with each other.In this way, when rotating shaft 12 rotates, it will drive cleaning roller 4 to rotate through the meshing action of first gear 13.At the same time, a roller 14 is also fixedly sleeved on the outer wall of rotating shaft 12, which can be in rolling contact with the outer side of train when the train moves, so as to keep the relative position between cleaning roller 4 and train stable and improve the cleaning effect.

[0038] In this application, when in use, the vehicle body 1 is opened to the side of the train, and the roller 14 is in contact with the side of the train, then the orientation of the extension 23 and the water pressure are adjusted according to the need for flushing by starting the second motor 16, when high pressure flushing is needed, the second motor 16 is started to drive the rotating pipe 5 to rotate, the rotating pipe 5 rotates to drive the extension 23 to rotate, so that the included angle between the extension 23 and the side of the train is reduced, and the rotating pipe 5 rotates to drive the rack 21 to move through the limit seat 24, the rack 21 moves to drive the rack 21 to move downward through the stepped groove 18, the rack 21 moves downward to drive multiple second gears 20 to rotate simultaneously, the second gears 20 rotate to drive the spray head 19 to rotate, to adjust the number of spray holes, and the water pressure is adjusted by the number of spray holes, then the water pump 6 is started, the water pump 6 can pump the water in the water tank 2 into the rotating pipe 5, and spray out through multiple groups of extension 23 and spray head 19 to flush the train;

[0039] At the same time, the vehicle body 1 is started to move, and the vehicle body 1 can drive the rotating shaft 12 to rotate through the friction between the rolling wheel 14 and the train during the movement of the vehicle body 1, and the rotating shaft 12 can drive the cleaning roller 4 to rotate through the two first gears 13 during the rotation of the rotating shaft 12, and the cleaning roller 4 is moved and cleaned while being washed;

[0040] The standard distance between the vehicle body 1 and the train is a certain distance, and the laser range finder 3 is started to detect the distance between the vehicle body 1 and the train in real time, and the value is transmitted to the control unit in the cab in real time. When the control unit receives the detection data of the laser range finder 3 deviating from the value, the first motor 11 is started through the control, and the first motor 11 can drive the screw rod 9 to rotate, and the screw rod 9 can move on the fixed seat 7 during the rotation, so as to drive the adjusting frame 10 to move, and the adjusting frame 10 can drive the cleaning roller 4 to move, and further make the rolling wheel 14 abut against the side of the train, so that the distance between the vehicle body 1 and the train is kept within the standard distance range in real time.

[0041] When the distance between the vehicle body 1 and the train deviates too much, more than 50-100mm of the standard distance, the alarm information is triggered, and the driver needs to control the cleaning car steering wheel to adjust the position.

[0042] However, as known to those skilled in the art, the working principle and wiring method of the laser range finder 3, the water pump 6, the first motor 11 and the second motor 16 are common, which belong to conventional means or common knowledge, and will not be repeated here. Those skilled in the art can make any selection or arrangement according to their needs or convenience.

[0043] The above is only the preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An offset adjustment assembly for a railroad car cleaning car, comprising: Including the car body (1), the top of the car body (1) is provided with a water tank (2), the top of the car body (1) is adjustably provided with two adjusting frames (10), the adjusting frame (10) is rotatably provided with a cleaning roller (4) for cleaning train; One side of the adjusting frame (10) is fixedly provided with two extension plates (15), a rotating pipe (5) is rotatably arranged between the two extension plates (15), the outer wall of the rotating pipe (5) is provided with a plurality of extensions (23), one side of the extension (23) is rotatably provided with a spray head (19), the spray head (19) is provided with three groups of spray holes, and the number of spray holes decreases in turn, the upper extension plate (15) is provided with an adjusting assembly for controlling the orientation of the extension (23) and the cooperation of the spray hole and the extension (23); The top of the water tank (2) is provided with a water pump (6) corresponding to the rotating pipe (5), the water inlet end of the water pump (6) extends into the water tank (2) through a pipeline, and the water outlet end of the water pump (6) is communicated with the rotating pipe (5) through a pipeline; The car body (1) is provided with two groups of driving elements for adjusting the distance between the cleaning roller (4) and the train, one side of the car body (1) is provided with a laser range finder (3) for detecting the distance between the cleaning roller (4) and the train, and the car body (1) is further provided with a control unit for automatically adjusting the position of the cleaning roller (4) according to the detection value of the laser range finder (3).

2. An offset adjustment assembly for a railcar cleaning car as defined in claim 1, wherein, The adjusting assembly comprises a second gear (20) fixedly sleeved on the outer wall of the spray head (19), a rack (21) slidably arranged on one side of the rotating pipe (5) and engaged with a plurality of second gears (20), a positioning ring (17) rotatably sleeved on the top end outer wall of the rotating pipe (5), the positioning ring (17) is fixedly connected with the upper extension plate (15), a stepped groove (18) is formed in the bottom of the positioning ring (17) and matched with the rack (21), during the rotation of the rotating pipe (5), the rack (21) can adjust the rotation of the spray head (19) under the action of the stepped groove (18), a second motor (16) is fixedly arranged on the top of the upper extension plate (15), the output end of the second motor (16) penetrates through the positioning ring (17) and is fixedly connected with the rotating pipe (5), and the second motor (16) is connected with the control unit through wires.

3. An offset adjustment assembly for a railway car cleaning car as defined in claim 2, wherein, The outer wall of the rack (21) is slidably sleeved with a plurality of limiting seats (24), a second guide rod (26) penetrates through and slidably arranged on the top of the limiting seat (24), a fixed block (25) is fixedly arranged on the top end of the second guide rod (26), the fixed block (25) is fixedly arranged on one side of the limiting seat (24), a spring (27) is sleeved on the outer wall of the second guide rod (26), and the two ends of the spring (27) are fixedly connected with the fixed block (25) and the side of the limiting seat (24) close to each other, respectively, to provide a reset power for the rack (21).

4. An offset adjustment assembly for a railway car cleaning car as defined in claim 3, wherein, The outer wall of the rotating pipe (5) is fixedly provided with a support rod (22) corresponding to the extension (23), and the spray head (19) is rotatably sleeved on the support rod (22).

5. An offset adjustment assembly for a railcar cleaning car as defined in claim 1, wherein, The driving member comprises a fixing seat (7) fixed on the top of the vehicle body (1), a screw rod (9) is rotatably arranged on one side of the fixing seat (7), one side of the screw rod (9) is rotatably connected with an adjusting frame (10), a first motor (11) is fixed on one side of the adjusting frame (10), the output end of the first motor (11) is fixedly connected with the screw rod (9), two first guide rods (8) are slidably arranged on one side of the fixing seat (7), and one end of each of the two first guide rods (8) is fixedly connected with the adjusting frame (10) and used for guiding the adjusting frame (10); and the first motor (11) is connected with a control unit through wires.

6. An offset adjustment assembly for a railway car cleaning car as defined in claim 5, wherein, Rotating shafts (12) are rotatably arranged on the top and the bottom of the adjusting frame (10), first gears (13) are fixedly sleeved on the outer walls of the cleaning roller (4) and the rotating shafts (12) and are engaged with each other, and rollers (14) abutting against the outer side of the train are fixedly sleeved on the outer walls of the rotating shafts (12).