Raw material smelting and granulating device for preparing passivated glass powder
The multi-layer processing mechanism's crushing roller and fixed roller drying treatment and quantitative clarifier addition solves the problems of glass powder raw material moisture and clarifier control, improving the efficiency of the melting and granulation device and product quality.
Patent Information
- Application Number
- CN202423011264.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing melting and granulation device is easily affected by humidity before the glass powder raw materials are crushed, resulting in increased humidity and difficult to control the addition of clarifiers, which affects the melting efficiency and product quality.
A multi-layer processing mechanism was designed, including crushing rollers and fixed rollers for drying, and a control block was used to quantitatively add clarifiers to ensure that the glass powder raw materials were dried during the crushing process and the clarifiers were quantitatively added.
It improves the dryness and clarification effect of glass powder raw materials, enhances the efficiency of melting and granulating machine and product quality, and ensures the melting quality and mechanical strength of glass powder.
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Figure CN223458234U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to passivate glass powder preparation with raw material smelting granulation technical field, concretely is passivate glass powder preparation with raw material smelting granulation device. BACKGROUND
[0002] Glass powder is a kind of inorganic square hard superfine particle powder, mainly by high-temperature high-purity silica and alumina and other raw materials are made, in order to meet the demand of glass powder specific application, need to pass through smelting granulation device to glass powder raw material smelting granulation, to improve the permeability of charge and ensure that granularity is uniform, this process is through specific technology to convert glass raw material into small particles.
[0003] The existing smelting granulation device has the following defects in use:
[0004] 1, glass powder raw material before smelting, usually need to be crushed, so as to change the smelting of glass powder raw material, but in the crushing process due to the influence of external environment or humidity in the air, part of the moisture mixes with glass powder raw material when crushing, thereby increasing the humidity of glass powder raw material, and then reducing the smelting efficiency of smelting granulation device to glass powder raw material.
[0005] 2, glass powder raw material in smelting process, usually need to add clarifying agent to improve the viscosity of glass liquid after smelting, but the addition amount of clarifying agent is difficult to control, so as to cause the addition of too much or too little in the adding process, and then change the viscosity of glass liquid, affect its processing performance and mechanical strength of final product. INVENTION CONTENTS
[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a kind of passivate glass powder preparation with raw material smelting granulation device, can effectively solve the problems in prior art.
[0007] To achieve the above object, the utility model is realized by the following technical scheme:
[0008] The utility model discloses a kind of passivate glass powder preparation with raw material smelting granulation device, including smelting granulation machine body, the top of the smelting granulation machine body is equipped with feed hopper, the outer surface of the feed hopper is provided with multiple processing mechanisms;
[0009] The multiple processing mechanisms are used to crush glass powder raw material, and dry glass powder raw material during crushing, and the multiple processing mechanisms can also quantitatively add clarifying agent during crushing.
[0010] Further, the multi-layer processing mechanism comprises a driving box fixedly connected to the outer surface of the feeding hopper, a rotating shaft rotatably connected in the driving box, and transmission wheels symmetrically rotatably connected in the driving box.
[0011] Further, the feeding hopper is fixedly connected with fixed rollers symmetrically, the fixed rollers are arranged between every two crushing rollers, and the crushing rollers and the fixed rollers are both provided with processing cavities.
[0012] Further, the driving box is rotatably connected with a transmission frame away from the rotating shaft, the transmission frame is fixedly connected with the transmission wheel away from the rotating shaft, the outer surface of the transmission frame is rotatably connected with a transmission rod, one end of the transmission rod away from the transmission frame is rotatably connected with a transmission seat, the transmission seat is slidably connected in the driving box, one end of the transmission seat away from the transmission rod is fixedly connected with a connecting frame, one end of the connecting frame away from the transmission seat is fixedly connected with a control frame, and the top end of the feeding hopper is fixedly connected with a mounting frame.
[0013] Further, the top end of the mounting frame is fixedly connected with a storage tank, one end of the control frame away from the connecting frame is slidably connected to the top end of the storage tank, and the top end of the storage tank is threadedly connected with an integrated plug.
[0014] Further, the bottom end of the storage tank is fixedly connected with a guide pipe, the guide pipe penetrates through the top end of the mounting frame, one end of the control frame close to the storage tank is fixedly connected with a control block, and the radius of the control block is matched with the inner diameter of the guide pipe.
[0015] Compared with the prior art, the technical scheme has the following beneficial effects:
[0016] 1、The crushing rollers rotate and cooperate with the fixed rollers, so that the glass powder raw material is crushed before entering the feeding hopper, thereby accelerating the melting efficiency of the glass powder in the subsequent melting granulator body, and the outer surfaces of the crushing rollers and the fixed rollers are heated by the heat in the shunt pipe during the crushing process, thereby synchronously drying the glass powder raw material during crushing, so that the glass powder raw material is sufficiently dried, thereby ensuring the melting quality of the glass powder raw material in the melting granulator body.
[0017] 2, the utility model discloses a control block reciprocating motion from top to bottom to the inside quantitative feeding of clarifying agent of feed hopper, to accelerate the discharge of the bubble in the glass powder raw material, reduce the bubble quantity in the glass, and by quantitative feeding of clarifying agent in the process of crushing glass powder raw material, it is favorable for clarifying agent and the mixture of the glass powder after crushing, to accelerate the discharge of glass melt, to improve the efficiency of the whole smelting process. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, below will be to the drawing needed to use in the embodiment or prior art description simple introduction. Obviously, the drawing in the following description only some embodiments of the utility model, for ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other drawings according to these drawings.
[0019] Figure 1 It is the three-dimensional structure diagram of the utility model;
[0020] Figure 2 It is the three-dimensional structure diagram of another angle of the utility model;
[0021] Figure 3 It is the three-dimensional structure diagram of multilayer processing mechanism in the utility model;
[0022] Figure 4 It is the partial three-dimensional structure of multilayer processing mechanism in the utility model Figure 1 ;
[0023] Figure 5 It is the partial three-dimensional structure of multilayer processing mechanism in the utility model Figure 2 .
[0024] The reference numerals in the drawing represent respectively:
[0025] 1, smelting granulator body;2, feed hopper;
[0026] Multilayer processing mechanism: 31, drive box;32, shaft;33, transmission wheel;34, transmission belt;35, crushing roller;36, fixed roller;37, shunt pipe;38, transmission frame;39, transmission rod;310, transmission seat;311, connecting frame;312, control frame;313, agent storage box;314, lead-out pipe;315, control block;316, mounting frame. DETAILED DESCRIPTION
[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] The present invention will be further described below with reference to the embodiments.
[0029] A raw material melting and granulation device for preparing passivation glass powder in this embodiment, such as Figures 1 to 5 As shown, it includes a smelting granulator body 1, a feed hopper 2 is installed on the top of the smelting granulator body 1, and a multi-layer processing mechanism is provided on the outer surface of the feed hopper 2;
[0030] The multi-layer processing mechanism is used to crush the glass powder raw materials and dry the glass powder raw materials during the crushing process. The multi-layer processing mechanism can also quantitatively add a clarifier during the crushing process.
[0031] As a preferred implementation in this embodiment, Figure 3 、 Figure 4 and Figure 5As shown, the multi-layer processing mechanism comprises a drive box 31 fixedly connected to the outer surface of the feed hopper 2, a rotating shaft 32 rotatably connected inside the drive box 31, two transmission wheels 33 symmetrically rotatably connected inside the drive box 31, two transmission wheels 33 frictionally connected by a transmission belt 34, one end of the rotating shaft 32 inside the drive box 31 fixedly connected to the transmission wheel 33 close to the rotating shaft 32, one end of the transmission wheel 33 close to the feed hopper 2 rotatably connected to the side of the feed hopper 2 close to the smelting granulator body 1, the transmission wheel 33 close to the feed hopper 2 fixedly connected with a crushing roller 35, the feed hopper 2 inside symmetrically fixedly connected with a fixed roller 36, the fixed roller 36 arranged between every two crushing rollers 35, the crushing roller 35 and the fixed roller 36 inside both provided with a processing cavity, the feed hopper 2 away from the drive box 31 fixedly communicated with a shunt pipe 37, one end of the shunt pipe 37 close to the feed hopper 2 fixedly communicated with the processing cavity, the drive box 31 inside rotatably connected with a transmission frame 38, the transmission frame 38 fixedly connected with the transmission wheel 33 away from the rotating shaft 32, the transmission frame 38 outside rotatably connected with a transmission rod 39, one end of the transmission rod 39 away from the transmission frame 38 rotatably connected with a transmission seat 310, the transmission seat 310 slidably connected inside the drive box 31, one end of the transmission seat 310 away from the transmission rod 39 fixedly connected with a connecting frame 311, one end of the connecting frame 311 away from the transmission seat 310 fixedly connected with a control frame 312, the feed hopper 2 top fixedly connected with a mounting frame 316, the mounting frame 316 top fixedly connected with a storage tank 313, one end of the control frame 312 away from the connecting frame 311 slidably connected to the top of the storage tank 313, the top of the storage tank 313 threadedly connected with an integrated plug, the bottom of the storage tank 313 fixedly communicated with a discharge pipe 314, the discharge pipe 314 penetrating through the top of the mounting frame 316, the control frame 312 close to the storage tank 313 fixedly connected with a control block 315, the radius of the control block 315 matched with the inner diameter of the discharge pipe 314.
[0032] Working principle:
[0033] Initial definition:
[0034] Before use, the user needs to connect an electric motor to the rotating shaft 32, connect the motor output shaft to one end of the rotating shaft 32 away from the drive box 31, so that the motor serves as the driving source of the rotating shaft 32, and the user connects a heat source to the shunt pipe 37, the heat in the heat source enters the inside of the shunt pipe 37, the heat from the inside of the shunt pipe 37 enters the processing cavities inside the crushing roller 35 and the fixed roller 36, and then the outer surfaces of the crushing roller 35 and the fixed roller 36 are heated and processed;
[0035] The user manually rotates the integrated plug at the top of the storage tank 313 counterclockwise. Since the integrated plug is screwed onto the top of the storage tank 313, it gradually separates from the top of the storage tank 313 when it is rotated counterclockwise. When the integrated plug is completely separated from the top of the storage tank 313, the user needs to pour the refining agent into the storage tank 313 through the connection between the storage tank 313 and the integrated plug, and then rotate the integrated plug clockwise to restore it to the state shown in Figure 3 ;
[0036] As shown in Figures 1 to 5 , the user pours the glass powder raw material to be melted into the feed hopper 2, turns on the power of the motor and the power of the melting granulator body 1, and the output shaft of the motor drives the rotating shaft 32 to rotate. The rotating shaft 32 drives the transmission wheel 33 to rotate when it rotates, and the transmission wheel 33 drives the crushing roller 35 to rotate when it rotates. Thus, the glass powder raw material is crushed before it enters the feed hopper 2 by the cooperation of the crushing roller 35 and the fixed roller 36, thereby speeding up the efficiency of the subsequent melting granulator body 1 for melting the glass powder. In the crushing process, the glass powder raw material is dried by the heating of the outer surfaces of the crushing roller 35 and the fixed roller 36, thereby ensuring that the glass powder raw material is dry enough to ensure the quality of the melting of the glass powder raw material by the melting granulator body 1;
[0037] The transmission wheel 33 close to the rotating shaft 32 drives the transmission wheel 33 away from the rotating shaft 32 to rotate through the friction transmission of the transmission belt 34. The transmission wheel 33 away from the rotating shaft 32 drives the transmission frame 38 to rotate when it rotates. Since the transmission frame 38 is rotationally connected with the transmission rod 39, it drives the transmission rod 39 to swing when the transmission frame 38 rotates. Since the transmission rod 39 is rotationally connected with the transmission seat 310, and the transmission seat 310 is slidingly connected with the drive box 31, it drives the transmission seat 310 to move up and down reciprocatingly when the transmission rod 39 swings. The transmission seat 310 drives the connecting frame 311 to move up and down reciprocatingly when it moves up and down reciprocatingly. The connecting frame 311 drives the control frame 312 to move up and down reciprocatingly when it moves up and down reciprocatingly. The control frame 312 drives the control block 315 to move up and down reciprocatingly when it moves up and down reciprocatingly, thereby controlling the blocking of the outlet pipe 314, and thus the refining agent in the storage tank 313 is quantitatively introduced into the outlet pipe 314, thereby realizing the quantitative feeding of the refining agent into the feed hopper 2, accelerating the discharge of the bubbles in the glass powder raw material, reducing the number of bubbles in the glass, and facilitating the mixing of the refining agent with the crushed glass powder during the crushing of the glass powder raw material, thereby facilitating the acceleration of the discharge of the glass melt, and thus improving the efficiency of the entire melting process;
[0038] The glass powder raw material processed by the above process is introduced into the smelting granulator body 1, so that the smelting granulator body 1 starts to smelt the glass powder raw material, and automatically granulates after the smelting process, and the final product is discharged through the smelting granulator body 1 after the granulation is completed.
[0039] The above examples are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A raw material melting and granulation device for preparing passivation glass powder, characterized in that: Including smelting granulator body (1), the top of smelting granulator body (1) is provided with feeding hopper (2), the outer surface of feeding hopper (2) is provided with multilayer processing mechanism; The multilayer processing mechanism is used for crushing treatment of glass powder raw materials, and simultaneously drying treatment of glass powder raw materials in the crushing process, and the multilayer processing mechanism can also quantitatively put clarifying agent in the crushing process.
2. The raw material smelting and granulating apparatus for preparing a passivated glass powder according to claim 1, characterized by, The multilayer processing mechanism includes drive box (31), the drive box (31) is fixedly connected to the outer surface of the feeding hopper (2), the inside of the drive box (31) is rotatably connected with the rotating shaft (32), the inside of the drive box (31) is rotatably connected with the transmission wheel (33), the two transmission wheels (33) are frictionally transmitted through the transmission belt (34), one end of the rotating shaft (32) in the inside of the drive box (31) is fixedly connected with the transmission wheel (33) close to the rotating shaft (32), one end of the transmission wheel (33) close to the feeding hopper (2) is rotatably connected to one side of the feeding hopper (2) close to the smelting granulator body (1), and the crushing roller (35) is fixedly connected to one end of the transmission wheel (33) close to the feeding hopper (2).
3. The raw material smelting and granulating apparatus for manufacturing a passivated glass powder according to claim 2, characterized by The inside of the feeding hopper (2) is fixedly connected with the fixed roller (36), the fixed roller (36) is arranged between every two crushing rollers (35), and the inside of the crushing roller (35) and the fixed roller (36) is provided with a processing cavity.
4. The raw material smelting and granulating apparatus for manufacturing a passivated glass powder according to claim 2, characterized in that, The inside of the drive box (31) is rotatably connected with the transmission frame (38), the transmission frame (38) is fixedly connected with the transmission wheel (33) away from the rotating shaft (32), the outer surface of the transmission frame (38) is rotatably connected with the transmission rod (39), one end of the transmission rod (39) away from the transmission frame (38) is rotatably connected with the transmission seat (310), the transmission seat (310) is slidably connected in the inside of the drive box (31), one end of the transmission seat (310) away from the transmission rod (39) is fixedly connected with the connecting frame (311), one end of the connecting frame (311) away from the transmission seat (310) is fixedly connected with the control frame (312), and the top of the feeding hopper (2) is fixedly connected with the mounting frame (316).
5. The raw material smelting and granulating apparatus for manufacturing a passivated glass powder according to claim 4, characterized in that, The top of the mounting frame (316) is fixedly connected with the agent storage box (313), one end of the control frame (312) away from the connecting frame (311) is slidably connected to the top of the agent storage box (313), and the top of the agent storage box (313) is threadedly connected with the integrated plug.
6. The raw material smelting and granulating apparatus for manufacturing a passivated glass powder according to claim 5, characterized in that, The bottom of the agent storage box (313) is fixedly communicated with the discharge pipe (314), the discharge pipe (314) penetrates the top of the mounting frame (316), one end of the control frame (312) close to the agent storage box (313) is fixedly connected with the control block (315), and the radius of the control block (315) is matched with the inner diameter of the discharge pipe (314).