Napping device for polyester fabric production
By setting up a lint removal component in the sanding device and using an exhaust fan and a dust bag to collect hair debris, the problem of hair debris dispersion and health hazards during the sanding process is solved, efficient cleaning and convenient replacement are achieved, and a safe working environment is guaranteed.
Patent Information
- Application Number
- CN202422969292.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-03
AI Technical Summary
The hair scraps generated during the sanding process are dispersed in the air, causing harm to the respiratory health of workers.
A lint removal device for polyester fabric production was designed, which includes a lint removal component, including a lower lint collection cover, an upper lint collection cover, a lint removal cylinder, an exhaust fan, a mounting plate, an air suction port and a dust bag. The exhaust fan sucks air to collect lint in the dust bag to prevent lint from overflowing.
It effectively collects and cleans the hair debris generated during the sanding process, protecting the respiratory health of the workers. There is no need to stop the exhaust fan when replacing the dust bag, which improves work convenience.
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Figure CN223458551U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to napping device technical field, concretely is a kind of napping device for polyester fabric production. BACKGROUND
[0002] Polyester fabric is widely used in winter clothing, furniture and other fields due to its softness, comfort and warmth, and the napping technology produces a layer of short and dense nap on the surface of the fabric through mechanical friction. This technology can effectively enhance the comfort and warmth of polyester fabric. During the napping process of the napping device on the polyester fabric, a large amount of lint is generated and dispersed in the air around the napping device. As the napping device continues to operate, the concentration of lint in the air around the napping device gradually increases, which can harm the respiratory health of the surrounding workers. Therefore, we propose a napping device for polyester fabric production. SUMMARY
[0003] To solve the above technical problems, the present application provides a napping device for polyester fabric production, which includes a rack, a needle punching raising cylinder is rotatably connected inside the rack, and a lint removing assembly is movably installed above and below the needle punching raising cylinder inside the rack.
[0004] The lint removing assembly includes a lower lint collecting cover, an upper lint collecting cover, a lint discharging cylinder, an exhaust fan, a mounting plate, an air inlet, a dust collecting bag and a positioning ring. The lower lint collecting cover is fixedly connected to the rack, the upper lint collecting cover is movably installed on the lower lint collecting cover, the lint discharging cylinder is fixedly connected to the middle part of the upper lint collecting cover, the exhaust fan is fixedly connected inside the lint discharging cylinder, the mounting plate is movably installed on the lint discharging cylinder and located below the exhaust fan, the air inlet is formed on both sides of the mounting plate, the dust collecting bag is located above the air inlet, and the dust collecting bag is fixedly connected to the mounting plate through the positioning ring.
[0005] In some embodiments, the lint removing assembly further includes a guide rod and an inlet and outlet. The guide rod is fixedly connected to the lower lint collecting cover, and the upper lint collecting cover is slidably connected to the guide rod. The inlet and outlet are formed on the front and rear sides of the upper lint collecting cover.
[0006] In some embodiments, the lint removing assembly further includes a right side plate, a left side plate, a partition plate and an ear plate. The right side plate is fixedly connected to the right end of the mounting plate, the left side plate is fixedly connected to the left end of the mounting plate, the partition plate is fixedly connected to the middle part of the mounting plate, the air inlet is located on both sides of the partition plate, and the ear plate is fixedly connected to the right side plate and the left side plate.
[0007] In some embodiments, the lint removing assembly further comprises a replacement opening and a sealing gasket, the replacement opening is arranged on the lint discharging cylinder, the mounting plate is movably arranged in the replacement opening, and the sealing gasket is fixedly connected to the edges of the right side plate, the left side plate and the partition plate.
[0008] In some embodiments, the lint removing assembly further comprises a supporting rod, the supporting rod is fixedly connected to the mounting plate and is arranged in an array along the circumference of the air inlet, and the dust collecting bag is sleeved on the supporting rod.
[0009] In some embodiments, the lint removing assembly further comprises a positioning sleeve, the positioning sleeve is arranged at the left and right sides of the air inlet, and the positioning sleeve is fixedly connected to the mounting plate.
[0010] In some embodiments, the lint removing assembly further comprises an elastic card, the elastic card is welded at the left and right sides of the positioning ring, and the elastic card is clamped with the positioning sleeve.
[0011] The utility model at least has the following beneficial effects:
[0012] Through the lint removing assembly, the lower lint collecting cover and the upper lint collecting cover wrap the needling raising cylinder inside, during the buffing process, the lint generated is concentrated in the lower lint collecting cover and the upper lint collecting cover, the air is sucked by the air extractor in the lint discharging cylinder, the lint is concentrated and collected in the dust collecting bag, and the debris is prevented from overflowing to the air around the buffing device, thereby avoiding the harm to the respiratory health of the workers;
[0013] When the lint collected in the dust collecting bag in the lint discharging cylinder is too much and the dust collecting bag needs to be replaced, the mounting plate is pulled to the side, so that the external dust collecting bag enters the lint discharging cylinder to replace the internal dust collecting bag, the dust collecting bag is convenient to replace, the internal lint is convenient to clean, and the suction work of the air extractor does not need to be stopped during the replacement process, and the convenience of work is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the structure of the needling raising cylinder in the lower lint collecting cover of the utility model;
[0016] Figure 3 It is a sectional view of the upper lint collecting cover of the utility model;
[0017] Figure 4 It is Figure 3 It is an enlarged view of A in the middle;
[0018] Figure 5 It is a schematic diagram of the structure of the mounting plate of the utility model;
[0019] Figure 6 It is the structure schematic view of elastic card and positioning sleeve joint of the utility model.
[0020] In the figure: 1, rack; 2, needle punching raising cylinder; 3, de-fuzzing assembly; 301, lower floss collecting cover; 302, guide rod; 303, upper floss collecting cover; 304, inlet and outlet; 305, floss discharging cylinder; 306, replacement opening; 307, air extractor; 308, mounting plate; 309, right side plate; 310, left side plate; 311, partition plate; 312, sealing gasket; 313, ear plate; 314, air suction port; 315, opening rod; 316, dust collecting bag; 317, positioning ring; 318, elastic card; 319, positioning sleeve. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Embodiment one:
[0023] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 6 , the utility model provides a kind of technical scheme: a kind of grinding device for polyester fabric production, including rack 1, needle punching raising cylinder 2 is rotationally connected in rack 1, de-fuzzing assembly 3 is movably installed in the upper and lower positions of needle punching raising cylinder 2 in rack 1;
[0024] De-fuzzing assembly 3 includes lower floss collecting cover 301, upper floss collecting cover 303, floss discharging cylinder 305, air extractor 307, mounting plate 308, air suction port 314, dust collecting bag 316 and positioning ring 317, lower floss collecting cover 301 is fixedly connected on rack 1, upper floss collecting cover 303 is movably installed on lower floss collecting cover 301, floss discharging cylinder 305 is fixedly connected in the middle position of upper floss collecting cover 303, air extractor 307 is fixedly connected in floss discharging cylinder 305, mounting plate 308 is movably installed on floss discharging cylinder 305, and located in the lower position of air extractor 307, air suction port 314 is opened in the both sides position of mounting plate 308, dust collecting bag 316 is located in the upper position of air suction port 314, and dust collecting bag 316 is fixedly connected with mounting plate 308 by positioning ring 317.
[0025] Further, the de-fuzzing assembly 3 further comprises a guide rod 302 and an inlet and outlet 304. The guide rod 302 is fixedly connected to the lower lint collecting cover 301. The upper lint collecting cover 303 is slidably connected to the guide rod 302. The inlet and outlet 304 is arranged on the front and rear sides of the upper lint collecting cover 303, so that the polyester fabric can pass through the inlet and outlet 304 to pass through the upper lint collecting cover 303 and mechanically rub against the needling raising cylinder 2, so that a large amount of short lint is generated on the surface of the polyester fabric. The upper lint collecting cover 303 is slidably connected to the guide rod 302 through the sliding hole arranged on the upper lint collecting cover 303, so that the upper lint collecting cover 303 is convenient to install and disassemble, and is beneficial to the maintenance of the needling raising cylinder 2.
[0026] Further, the de-fuzzing assembly 3 further comprises a positioning sleeve 319. The positioning sleeve 319 is arranged on the left and right sides of the air inlet 314 and is fixedly connected to the mounting plate 308. The de-fuzzing assembly 3 further comprises an elastic card 318. The elastic card 318 is welded on the left and right sides of the positioning ring 317 and is clamped with the positioning sleeve 319. The positioning ring 317 is extruded to make the elastic card 318 bend into the positioning sleeve 319, so as to fix the positioning ring 317. The elastic card 318 is extruded again to remove the elastic card 318 from the positioning sleeve 319, so as to disassemble the positioning ring 317. The positioning ring 317 is extruded to the edge of the dust collecting bag 316, so as to fixedly connect the dust collecting bag 316 to the mounting plate 308.
[0027] The upper lint collecting cover 303 and the lower lint collecting cover 301 wrap the needling raising cylinder 2. The lint generated in the de-fuzzing process is collected in the upper lint collecting cover 303 and the lower lint collecting cover 301. The upper lint collecting cover 303 is pressed on the lower lint collecting cover 301 by its own gravity. The guide rod 302 limits the upper lint collecting cover 303 from sliding to the side. The air extractor 307 is started to suck the gas in the upper lint collecting cover 303 and the lower lint collecting cover 301 outward. The gas enters the lint discharging cylinder 305 through the upper lint collecting cover 303, flows upward from the air inlet 314 on the mounting plate 308, and passes through the dust collecting bag 316 above the air inlet 314. The lint is intercepted by the dust collecting bag 316 and is collected in the dust collecting bag 316, so as to avoid the lint from being scattered into the surrounding air and causing harm to the respiratory health of the surrounding workers.
[0028] Embodiment two:
[0029] Please refer to Figure 1 , Figure 3 , Figure 4 , Figure 5 and Figure 6, the utility model provides another technical solution based on embodiment 1: the depilatory component 3 also includes a right side plate 309, a left side plate 310, a partition plate 311 and an ear plate 313, the right side plate 309 is fixedly connected to the right end position of the mounting plate 308, the left side plate 310 is fixedly connected to the left end position of the mounting plate 308, the partition plate 311 is fixedly connected to the middle position of the mounting plate 308, the air inlet 314 is located on both sides of the partition plate 311, the ear plate 313 is fixedly connected to the right side plate 309 and the left side plate 310, the depilatory component 3 also includes a replacement port 306 and a sealing gasket 312, the replacement port 306 is opened on the depilatory cylinder 305, and the mounting plate 308 is movably mounted on the replacement port 3 06, the sealing gasket 312 is fixedly connected to the edge positions of the right side plate 309, the left side plate 310 and the partition plate 311, the lint removal component 3 also includes a stretching rod 315, the stretching rod 315 is fixedly connected to the mounting plate 308, and is distributed in a circular array along the suction port 314, the dust bag 316 is sleeved on the stretching rod 315, the right side plate 309 moves sideways, and the mounting plate 308 moves linearly in the replacement port 306, when the ear plate 313 on the right side plate 309 contacts the shell of the lint removal cylinder 305 and stops moving, the positions of the partition plate 311 and the right side plate 309 are on the same vertical plane as the positions of the shells on both sides of the lint removal cylinder 305, and the partition plate 311 and the right side plate 309 are connected by the sealing gasket 31 2 Seal the replacement ports 306 on both sides to prevent external air from entering the lint discharge cylinder 305 from the replacement ports 306. The dust bag 316 on the side of the right side plate 309 is located in the lint discharge cylinder 305. When the exhaust fan 307 is working, the hair scraps are intercepted and filtered inside the dust bag 316. The opening rod 315 opens the dust bag 316 so that the accommodating area in the dust bag 316 can be fully expanded to make full use of the internal space of the dust bag 316. When the hair scraps in the dust bag 316 collect a lot of hair scraps and need to be cleaned, install a new dust bag 316 on the air inlet 314 on the side of the left side plate 310 through the positioning ring 317, and then push the left side plate 310 in the opposite direction to install the plate 30 8 Move in the opposite direction. When the ear plate 313 on the side of the left side plate 310 contacts the velvet discharge cylinder 305 and stops moving, the positions of the left side plate 310 and the partition plate 311 are on the same vertical plane as the positions of the shells on both sides of the velvet discharge cylinder 305. The left side plate 310 and the partition plate 311 are sealed with the velvet discharge cylinder 305 through the sealing gasket 312. The new dust bag 316 enters the velvet discharge cylinder 305 to replace the previous dust bag 316 to work. The previous dust bag 316 is removed from the velvet discharge cylinder 305 as the mounting plate 308 moves in the opposite direction, making it easier to clean it. During the replacement process, the exhaust fan 307 does not need to be paused, and will not interfere with the existing work, making the replacement of the dust bag 316 more convenient.
[0030] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0031] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A napping device for polyester fabric production, comprising a frame (1), a needling raising cylinder (2) is rotatably connected in the frame (1), characterized in that: The rack (1) is movably installed with a lint removing assembly (3) above and below the needling cylinder (2); The lint removing assembly (3) comprises a lower lint collecting cover (301), an upper lint collecting cover (303), a lint discharging cylinder (305), an air extractor (307), a mounting plate (308), an air inlet (314), a dust collecting bag (316) and a positioning ring (317), the lower lint collecting cover (301) is fixedly connected to the rack (1), the upper lint collecting cover (303) is movably installed on the lower lint collecting cover (301), the lint discharging cylinder (305) is fixedly connected to the middle part of the upper lint collecting cover (303), the air extractor (307) is fixedly connected in the lint discharging cylinder (305), the mounting plate (308) is movably installed on the lint discharging cylinder (305) and located below the air extractor (307), the air inlet (314) is formed in the two side parts of the mounting plate (308), the dust collecting bag (316) is located above the air inlet (314) and fixedly connected to the mounting plate (308) through the positioning ring (317).
2. The sanding device for polyester fabric production according to claim 1, characterized in that: The lint removing assembly (3) further comprises a guide rod (302) and an inlet and outlet (304), the guide rod (302) is fixedly connected to the lower lint collecting cover (301), the upper lint collecting cover (303) is slidably connected to the guide rod (302), and the inlet and outlet (304) is formed in the front and rear side parts of the upper lint collecting cover (303).
3. The sanding device for polyester fabric production according to claim 2, characterized in that: The lint removing assembly (3) further comprises a right side plate (309), a left side plate (310), a partition plate (311) and an ear plate (313), the right side plate (309) is fixedly connected to the right end part of the mounting plate (308), the left side plate (310) is fixedly connected to the left end part of the mounting plate (308), the partition plate (311) is fixedly connected to the middle part of the mounting plate (308), the air inlet (314) is located in the two side parts of the partition plate (311), and the ear plate (313) is fixedly connected to the right side plate (309) and the left side plate (310).
4. The sanding device for polyester fabric production according to claim 3, characterized in that: The lint removing assembly (3) further comprises a replacement opening (306) and a sealing gasket (312), the replacement opening (306) is formed in the lint discharging cylinder (305), the mounting plate (308) is movably installed in the replacement opening (306), and the sealing gasket (312) is fixedly connected to the edge parts of the right side plate (309), the left side plate (310) and the partition plate (311).
5. The sanding device for polyester fabric production according to claim 4, characterized in that: The lint removing assembly (3) further comprises a stretching rod (315), the stretching rod (315) is fixedly connected to the mounting plate (308) and circumferentially arranged along the air inlet (314), and the dust collecting bag (316) is sleeved on the stretching rod (315).
6. The sanding device for polyester fabric production according to claim 5, characterized in that: The lint removing assembly (3) further comprises a positioning sleeve (319), the positioning sleeve (319) is located in the left and right side parts of the air inlet (314) and fixedly connected to the mounting plate (308).
7. The sanding device for polyester fabric production according to claim 6, characterized in that: The de-fuzzing assembly (3) further comprises elastic cards (318) welded on the left and right sides of the positioning ring (317), and the elastic cards (318) are clamped with the positioning sleeve (319).