Water conservancy tunnel crossing lane backfilling device

By designing a staggered lane backfill device for water conservancy tunnels and using conveyor belts and V-shaped rollers to achieve mechanized transportation, the transportation difficulty caused by the small tunnel cross-section was solved, labor costs were reduced and construction efficiency was improved.

CN223459413UActive Publication Date: 2025-10-21CCCC HEHAI ENG CO LTD
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Patent Information

Application Number
CN202423057112.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-21
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

During the construction of river water conservancy tunnels, the small tunnel cross-section makes two-way traffic inconvenient, the mechanization level of backfilling in the staggered lanes is low, material transportation is difficult, labor costs are high, and construction efficiency is low.

Method used

A hydraulic tunnel staggered lane backfilling device is designed, which includes a frame, a conveyor belt and a discharge bin. The frame is tilted to cross the staggered lane, and the conveyor belt and V-shaped rollers are used to transport materials to realize mechanized transportation.

Benefits of technology

It reduces the labor and transportation costs of water conservancy tunnel construction, improves construction efficiency, and realizes mechanized backfilling of staggered lanes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a hydraulic tunnel crossing lane backfilling device, which comprises a frame body, a conveyor belt and a discharge bin, the frame body is obliquely arranged, the two ends of the frame body cross a crossing lane of a hydraulic tunnel, a driving wheel is arranged on one side of the frame body, a driven wheel is arranged on the other side of the frame body, the conveyor belt is wound on the outer sides of the driving wheel and the driven wheel, and the discharge bin is arranged on the conveyor belt. Rollers for supporting the conveying belt are evenly and symmetrically arranged on the two sides of the frame body along the conveying belt, a discharging bin is installed on the feeding side of the frame body through a supporting rod, and an opening of the discharging bin faces the material conveying direction of the conveying belt. According to the scheme, the frame body is obliquely arranged, and the two ends of the frame body cross the staggered lane of the water conservancy tunnel, so that bridging is carried out on the position where the staggered lane exists, the mode that the conveying belt is adopted for conveying materials and the materials are smoothly conveyed to the staggered lane is adopted, the manual conveying cost during water conservancy tunnel construction can be reduced, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to water conservancy tunnel construction technical field especially relates to a water conservancy tunnel lane backfilling device. BACKGROUND

[0002] In the river water conservancy tunnel construction, because the tunnel section size is small, two-way traffic is inconvenient, even if manual use of small trolley is also unable to cross the section, and the lane backfilling mechanization degree is low. The lane uses the mortar jointing stone, and material transportation mainly relies on manual carrying. The mortar jointing stone masonry height reaches 4 meters, and in the masonry process, material transportation is difficult, leading to high labor cost in the water conservancy tunnel construction, and low construction efficiency. SUMMARY

[0003] The utility model discloses a water conservancy tunnel lane backfilling device to solve the problems encountered in the above background.

[0004] To achieve the above object, the technical scheme of the utility model is as follows:

[0005] A water conservancy tunnel lane backfilling device, including frame, conveyer belt and discharge bin, the frame is obliquely arranged and its both ends cross the lane of water conservancy tunnel, the frame is installed with drive wheel on one side, and the other side of the frame is installed with passive wheel, the conveyer belt is wrapped around the outside of drive wheel and passive wheel, the roller that supports the conveyer belt is uniformly and symmetrically arranged on both sides of the frame along the conveyer belt, the discharge bin is installed on the feeding side of the frame through the support rod, and the opening of the discharge bin faces the material conveying direction of the conveyer belt.

[0006] In the above scheme, the two rollers on the same conveying position of the frame are symmetrically arranged as a group, and each group is arranged in V shape. When specifically arranged, the top of the frame is fixed with an angle steel at the mounting position of the roller, vertical guard plates are arranged on both sides of the angle steel, a middle plate is arranged in the middle of the angle steel, one side of the roller is rotatably connected with the top of the guard plate, and the other side of the roller is rotatably connected with the middle plate.

[0007] In the above scheme, the front support is arranged on the feeding side of the frame, the rear support is arranged on the discharge side of the frame, the height of the front support is lower than the height of the rear support, so that the conveying plane of the frame is in an inclined state. As a preferred scheme, the frame is inclined upward by 15-45 degrees, the rear support table for supporting the drive wheel is arranged on the discharge side of the frame, and the front support table for supporting the passive wheel is arranged on the feeding side of the frame.

[0008] In implementation, the passive wheel is installed on the front support table through the bearing seat, and the shaft adjuster for adjusting the bearing seat is arranged on the end of the front support table.

[0009] The inclined ribs are arranged on the front supports and the rear supports respectively and connected with the bottom of the frame body, X ribs are arranged between the two front supports at the feeding end and between the two rear supports at the discharging end respectively, and horizontal ribs are arranged on the bottom of the two front supports and the bottom of the two rear supports respectively.

[0010] The rubber pad is fixed with the discharging bin through screws, so that the discharging bin is prevented from being damaged by materials such as stone.

[0011] In order to limit the two sides of the material conveying, the frame body is also symmetrically provided with a blocking roller on the two sides, the top of the frame body is fixed with a inserting rod through a pad, and the blocking roller is inserted into the top of the inserting rod and rotationally connected with the inserting rod.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the frame body is inclined and arranged and the two ends of the frame body are arranged over the wrong lanes of the water conservancy tunnel, so that the position with the wrong lanes is bridged, the materials are conveyed by the conveying belt, and the materials are concentrated in the middle part of the conveying belt by the V-shaped roller, the materials are conveyed by the conveying belt, and the materials are smoothly conveyed to the wrong lanes, the transportation cost of manual labor during the water conservancy tunnel construction is reduced, and the operation efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] The disclosure of the utility model will be explained with reference to the drawings. It should be understood that the drawings are only for illustrative purposes, and are not intended to limit the protection scope of the utility model. In the drawings, the same reference signs are used to refer to the same parts. Among them:

[0014] Figure 1 It is a schematic view of the overall structure of the utility model;

[0015] Figure 2 It is a schematic view of the mounting structure of the roller in the utility model;

[0016] Figure 3 It is a schematic view of the mounting structure of the blocking roller in the utility model.

[0017] Reference signs in the drawings: 1-front support; 11-inclined rib; 12-X rib; 13-horizontal rib; 2-rear support; 3-frame body; 31-roller; 311-angle steel; 312-protective plate; 313-intermediate plate; 32-blocking roller; 321-inserting rod; 322-pad; 33-rear support; 34-front support; 4-conveying belt; 41-driving wheel; 42-passive wheel; 43-bearing seat; 44-axle adjuster; 5-discharging bin; 51-rubber pad; 52-supporting rod. DETAILED DESCRIPTION

[0018] In order to make the technical means, creation characteristics, achieve the purpose and effect of the utility model easy to understand, the utility model will be further described in detail in combination with the drawings. These drawings are all simplified schematic diagrams, and only schematically show the basic structure of the utility model, so they only show the relevant structure of the utility model.

[0019] According to the technical scheme of the utility model, a person skilled in the art can propose a plurality of structure modes and implementation modes which can be replaced with each other without changing the essential spirit of the utility model. Therefore, the following specific embodiments and drawings are only exemplary description of the technical scheme of the utility model, and should not be regarded as the whole of the utility model or regarded as the limitation or restriction of the technical scheme of the utility model.

[0020] The technical scheme of the utility model will be further described in detail in combination with the drawings and embodiments.

[0021] As shown in the drawings, Figure 1 A water conservancy tunnel lane backfilling device, which comprises a frame body 3, a conveying belt 4 and a discharge bin 5, the frame body 3 is inclined and its two ends are arranged beyond the lane of the water conservancy tunnel, that is, the two ends are fixed on the two sides of the lane, thereby bridging the position where the lane exists.

[0022] When specifically arranged, the frame body 3 is of a rectangular structure and is welded by using an I-beam, the bottom of the feeding side of the frame body 3 is provided with a front support 1, the bottom of the discharging side of the frame body 3 is provided with a rear support 2, the front support 1 and the rear support 2 are also welded by using an I-beam, and are welded on the two ends of the frame body 3, that is, the feeding end and the discharging end after being manufactured.

[0023] The height of the front support 1 is lower than the height of the rear support 2, thereby causing the conveying plane of the frame body 3 to be in an inclined state. As a preferred scheme, the frame body 3 is inclined upward by 15-45 degrees, and the backfilled material is conveyed from the feeding side to the discharging side.

[0024] One side of the frame body 3 is provided with a driving wheel 41, the other side of the frame body 3 is provided with a driven wheel 42, and the conveying belt 4 is wrapped outside the driving wheel 41 and the driven wheel 42. The discharging side of the frame body 3 is provided with a rear support platform 33 for supporting the driving wheel 41, and the feeding side of the frame body 3 is provided with a front support platform 34 for supporting the driven wheel 42, and the rear support platform 33 and the front support platform 34 mainly lower the axial installation position of the driving wheel 41 and the driven wheel 42, thereby facilitating the smooth conveying of the material on the conveying belt 4.

[0025] In the implementation, the two sides of the passive wheel 42 are installed on the front support 34 through the bearing seat 43, and the end of the front support 34 is provided with an axle adjuster 44 for adjusting the bearing seat 43. According to actual needs, the bearing seat 43 is moved forward through the axle adjuster 44 or is abutted against the outside of the axle adjuster 44 to position the passive wheel 42, so that the conveying belt 4 is in a good tension state.

[0026] As an optional solution, in order to further improve the stability of the frame body 3, the front supports 1 and the rear supports 2 are respectively provided with inclined ribs 11 connected with the bottom of the frame body 3, X ribs 12 are respectively arranged between the two front supports 1 at the feeding end and between the two rear supports 2 at the discharging end, and horizontal ribs 13 are respectively arranged at the bottom of the two front supports 1 and the bottom of the two rear supports 2. The inclined ribs 11, the X ribs 12 and the horizontal ribs 13 can make the front supports 1 and the rear supports 2 form an integrated structure with the frame body 3, so that the stability is higher, and welding is adopted for fixing.

[0027] Rollers 31 for supporting the conveying belt 4 are symmetrically arranged on the two sides of the frame body 3 along the conveying belt 4. The two sides of the conveying belt 4 are supported by the symmetric rollers 3, so that the materials are concentrated in the middle position of the conveying belt 4. In the implementation, the symmetric rollers 31 on the two sides of the frame body 3 at the same conveying position form a group, and each group is arranged in a V shape. In the conveying process, the materials are automatically concentrated in the middle position of the conveying belt 4 due to the support of the V-shaped rollers 31, so as to avoid sliding to the outside.

[0028] Please refer to Figure 2 In the specific arrangement, the top of the frame body 3 is fixed with an angle steel 311 at the mounting position of the roller 31. The angle steel 311 is buckled on the top of the frame body 3, and the two ends are welded and fixed. The two sides of the angle steel 311 are provided with vertical guard plates 312, the top of the guard plate 312 is inwardly bent, so as to cooperate with the V-shaped roller 31. The middle part of the angle steel 311 is provided with a middle plate 313 for supporting the other side of the roller 31. After installation, one side of the roller 31 is rotationally connected with the top of the guard plate 312, and the other side of the roller 31 is rotationally connected with the middle plate 313.

[0029] The discharging bin 5 is mounted on the feeding side of the frame body 3 through a support rod 52. The support rod 52 is provided with a plurality of steel bars in the implementation. The opening of the discharging bin 5 faces the material conveying direction of the conveying belt 4. The discharging bin 5 is in a suspended state under the support of the support rod 52. The bottom of the discharging bin 5 can be provided with a chute. When the stone materials are conveyed, the materials directly contact the bottom conveying belt 4 and are conveyed forward under the driving of the conveying belt 4. The discharging bin 5 can block the materials placed at the rear side and the two sides, so as to prevent the materials from falling off.

[0030] As a preferred scheme, the inside of the discharge bin 5 is paved with a layer of rubber pad 51, and the rubber pad 51 is fixed with the discharge bin 5 through screws, so as to prevent the material such as stone from damaging the discharge bin 5. The rubber pad 51 mainly protects the rear side and both sides of the discharge bin 5. For the bottom of the discharge bin 5, only the part without the chute is protected, so as to avoid affecting the conveying of the material.

[0031] In order to limit the two sides of the material conveying, the above scheme is provided with a stop roller 32 symmetrically installed on both sides of the frame body 3, for limiting and limiting the left and right shaking of the conveying belt 4. Please refer to Figure 3 , the top of the frame body 3 is fixed with a plug rod 321 through a pad 322, and the stop roller 32 is inserted into the top of the plug rod 321 and is rotationally connected with the plug rod 321. By arranging the stop roller 32, the conveying belt 4 can be blocked and corrected, so as to always be in the middle of the frame body 3, that is, always be between a group of V-shaped rollers 31, so as to facilitate the smooth conveying of the material.

[0032] In summary, the frame body 3 is inclined and arranged, and the two ends thereof are arranged beyond the wrong lane of the water tunnel, so as to "bridge" the position where the wrong lane exists, the material is conveyed by the conveying belt 4, and the material is concentrated in the middle of the conveying belt 4 by the V-shaped roller 31. This way of conveying the material by the conveying belt 4 and smoothly conveying the material to the wrong lane can reduce the transportation cost of manual labor during the construction of the water tunnel and improve the work efficiency.

[0033] The above specific embodiments further illustrate the purpose, technical scheme and beneficial effects of the present application. It should be understood that the above description is only a specific embodiment of the present application, and is not used to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A water conservancy tunnel lane changing backfilling device, characterized in that: The utility model provides a kind of water conservancy tunnel material conveying device, including frame (3), conveying belt (4) and discharge bin (5), the frame (3) is obliquely arranged and its both ends are over the water conservancy tunnel's wrong lane, the frame (3) one side is equipped with driving wheel (41), the frame (3) other side is equipped with passive wheel (42), the conveying belt (4) is wrapped in the outside of driving wheel (41) and passive wheel (42), the frame (3) both sides are uniformly symmetrical along the conveying belt (4) and are equipped with the roller (31) of the conveying belt (4) support, the frame (3) feed side is equipped with discharge bin (5) by support rod (52), and the opening of discharge bin (5) is towards the material conveying direction of the conveying belt (4).

2. The water conservancy tunnel lane changing backfilling device according to claim 1, characterized in that: The roller (31) is symmetrical in the same conveying position on both sides of the frame (3), and each group is arranged in a V shape.

3. The water conservancy tunnel lane changing backfilling device according to claim 1, characterized in that: The top of the frame (3) is fixed with an angle steel (311) at the mounting position of the roller (31), the both sides of the angle steel (311) are provided with vertical guard plates (312), the middle part of the angle steel (311) is provided with an intermediate plate (313), one side of the roller (31) is rotatably connected with the top of the guard plate (312), and the other side of the roller (31) is rotatably connected with the intermediate plate (313).

4. The water conservancy tunnel lane changing backfilling device according to claim 1, characterized in that: The bottom of the feed side of the frame (3) is provided with a front support (1), and the bottom of the discharge side of the frame (3) is provided with a rear support (2), the height of the front support (1) is lower than the height of the rear support (2), so that the conveying plane of the frame (3) is in an inclined state.

5. The water conservancy tunnel lane changing backfilling device according to claim 4, characterized in that: The frame (3) is inclined upward by 15-45 degrees, the discharge side of the frame (3) is provided with a rear support platform (33) for supporting the driving wheel (41), and the feed side of the frame (3) is provided with a front support platform (34) for supporting the passive wheel (42).

6. The water conservancy tunnel lane changing backfilling device according to claim 5, characterized in that: The both sides of the passive wheel (42) are mounted on the front support platform (34) through a bearing seat (43), and the end part of the front support platform (34) is provided with a shaft adjuster (44) for adjusting the bearing seat (43).

7. The water conservancy tunnel lane changing backfilling device according to claim 4, characterized in that: The front support (1) and the rear support (2) are respectively provided with inclined ribs (11) connected with the bottom of the frame (3), X ribs (12) are respectively arranged between the two front supports (1) at the feed end and between the two rear supports (2) at the discharge end, and horizontal ribs (13) are respectively arranged at the bottom of the two front supports (1) and the bottom of the two rear supports (2).

8. The device according to claim 1, characterized in that: The inside of the discharge bin (5) is paved with a layer of rubber pad (51), and the rubber pad (51) is fixed with the discharge bin (5) through screws.

9. The device according to claim 1, characterized in that: The both sides of the frame (3) are also symmetrically provided with blocking rollers (32), and the top of the frame (3) is fixed with a plug rod (321) through a pad (322), the blocking roller (32) is inserted into the top of the plug rod (321) and is rotatably connected with the plug rod (321).