Gear pneumatic motor actuating mechanism

By setting an inclined transmission part and a transmission groove in the gear pneumatic motor actuator, and setting a transmission shaft and a bearing at the center of the transmission part, the problem of low transmission efficiency is solved, and more efficient and stable torque transmission and equipment durability are achieved.

CN223460011UActive Publication Date: 2025-10-21SHANGHAI HONGERTE PETROCHEMICAL ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202423135231.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-10-21
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

The transmission efficiency of geared pneumatic motors is not high, which leads to energy waste, reduced response speed, insufficient output torque, increased maintenance costs, unstable operation, increased noise and vibration, and shortened equipment life.

Method used

A gear pneumatic motor actuator is designed. By arranging an inclined transmission part and transmission groove on the transmission member, it is ensured that the transmission part always rests on one end face of the transmission groove. A transmission shaft and bearing are arranged at the center of the transmission member to optimize the structure and contact area of ​​the transmission system.

Benefits of technology

It improves torque transmission efficiency, reduces operating noise and vibration, extends equipment life, enhances mechanism stability and reliability, adapts to higher workloads, and reduces long-term operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

A gear pneumatic motor executing mechanism comprises a transmission system arranged in a gear pneumatic motor, the transmission system comprises a first transmission piece and a second transmission piece, and a first transmission part and a second transmission part are evenly arranged on the peripheral face of the first transmission piece and the peripheral face of the second transmission piece in the circumferential direction respectively. A first transmission groove and a second transmission groove are respectively formed between the adjacent first transmission part and second transmission part; the first transmission part and the second transmission part are obliquely arranged from one axial end face of the first transmission piece to the other axial end face of the second transmission piece so that in the rotating process of the first transmission piece and the second transmission piece, one first transmission part or one second transmission part can abut against one side end face of the first transmission groove or one side end face of the second transmission groove all the time. The gear pneumatic motor actuating mechanism has the beneficial effects that the transmission parts and the transmission grooves on the first transmission piece and the second transmission piece are arranged, so that the torque transmission efficiency of the mechanism is obviously improved, and the operation noise is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to an actuator, especially a gear pneumatic motor actuator. BACKGROUND

[0002] The gear pneumatic motor actuator is a device that converts compressed air energy into mechanical motion, widely used in automation control systems. The core of this actuator is a gear type pneumatic motor, which drives the internal rotor to rotate by compressed air, outputting torque and rotary motion. The gear pneumatic motor actuator is favored for its compact structure, fast response speed, and simple maintenance, suitable for various industrial applications such as valve control, material handling, etc. They can reliably operate in harsh environments and have explosion-proof characteristics, especially suitable for occasions requiring precise control and frequent operation. By precisely controlling the flow and pressure of compressed air, the gear pneumatic motor actuator can achieve precise adjustment of the speed and direction of motion, ensuring efficient and reliable operation.

[0003] In the above-mentioned actuator, the transmission efficiency of the gear pneumatic motor may cause a series of problems, including energy waste, reduced response speed, insufficient output torque, increased maintenance cost, unstable operation, increased noise and vibration, and shortened equipment life. These problems not only affect the performance and reliability of the actuator, but also may cause additional environmental burden and economic cost. Therefore, improving the transmission efficiency of the gear pneumatic motor is crucial to ensure efficient operation of the system, reduce energy consumption, prolong equipment life, and reduce maintenance requirements, while also helping to reduce adverse environmental impacts. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model provides a gear pneumatic motor actuator for improving the transmission efficiency of the gear pneumatic motor.

[0005] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows: a gear pneumatic motor actuator, comprising a transmission system arranged in the gear pneumatic motor, the transmission system comprising a first transmission member and a second transmission member, the outer circumferential surface of the first transmission member and the second transmission member is uniformly provided with a first transmission part and a second transmission part along the circumference, respectively, the first transmission grooves for the second transmission parts to abut are formed between adjacent first transmission parts, the second transmission grooves for the first transmission parts to abut are formed between adjacent second transmission parts, the first transmission part and the second transmission part are respectively inclined from one end face of the first transmission member and the second transmission member to the other end face, so that there is always a first transmission part / second transmission part abutting on one side end face of the first transmission groove / second transmission groove during the rotation of the first transmission member and the second transmission member.

[0006] The utility model discloses a beneficial effect is: this kind of gear pneumatic motor actuator's design is through setting transmission part and transmission groove on first transmission piece and second transmission piece, the torque transmission efficiency of mechanism is improved obviously and the operating noise is reduced. The first transmission part and the second transmission part of oblique setting ensure that always have a transmission part abutting on the corresponding transmission groove one side end face in the rotation process, and such configuration increases the contact area when the first transmission piece and the second transmission piece rotate. The increased contact area not only improves the effect of torque conduction, but also helps to disperse the load, reduce the pressure on a single contact point, thereby reducing the gear wear, prolonging the gear life. At the same time, stable contact and uniform load distribution also help to reduce vibration, further reduce noise, make the actuator run more smoothly, improve the overall performance and reliability.

[0007] Further, the first transmission part is obliquely arranged so that a side end face of the first transmission groove is tapered from one end face of the first transmission piece to the other end face, and the other side end face of the first transmission groove is tapered from the other end face of the first transmission piece to one end face; the second transmission part is obliquely arranged so that a side end face of the second transmission groove is tapered from one end face of the second transmission piece to the other end face, and the other side end face of the second transmission groove is tapered from the other end face of the second transmission piece to one end face.

[0008] The design of the gear pneumatic motor actuator is characterized in that the first transmission part and the second transmission part are obliquely arranged so that one side end face of the transmission groove is tapered and the other side end face is expanded. This design not only maintains the size of the transmission groove, prevents the problem of difficulty in carrying large torque due to the small size of the transmission part, but also optimizes the force transmission path and improves the transmission efficiency. The tapered end face helps to reduce impact and noise in the initial stage of contact of the transmission part, and the expanded end face provides a larger contact area during transmission, enhancing the carrying capacity. Such a structure not only ensures the smoothness of transmission, but also improves the durability and reliability of the mechanism, so that the actuator can adapt to higher working load, prolongs the maintenance period and reduces the long-term operation cost.

[0009] Further, the first transmission part and the second transmission part have opposite oblique angles extending from one end face of the first transmission piece and the second transmission piece to the other end face.

[0010] The design of this gear pneumatic motor actuator ensures that the force transmission during transmission has high consistency, as the first transmission part and the second transmission part have the same inclination angle but opposite inclination directions. Due to the symmetry of the inclination angle, this design balances the force distribution, reduces additional stress and wear caused by uneven torque, and prolongs the service life of the transmission parts. The opposite inclination direction further ensures the torque transmission efficiency in different directions, so that the actuator can maintain stable performance in both forward and reverse motion. In addition, the symmetrical inclination design also helps to reduce vibration and noise, improve the smoothness and accuracy of transmission, which is particularly important for applications requiring high precision control. In summary, this design not only improves the reliability and durability of the actuator, but also enhances its stability and efficiency in dynamic operation.

[0011] Further, the first transmission part and the second transmission part are respectively provided with a first transmission shaft and a second transmission shaft at the center thereof in the axial direction, and transmission bearings are sleeved on the first transmission shaft and the second transmission shaft respectively located on both sides of the first transmission part and the second transmission part.

[0012] The design of the first transmission part and the second transmission part, by respectively providing a first transmission shaft and a second transmission shaft at the center in the axial direction, and sleeving transmission bearings on these shafts, realizes the optimization of structure and the improvement of performance. Such layout makes the transmission system more compact, while improving the transmission efficiency and stability. The transmission shafts and bearings located on both sides help to evenly distribute the load, reduce stress concentration on individual bearings, thereby reducing the wear rate and prolonging the service life of the bearings. In addition, this symmetrical configuration also helps to maintain the balance of the actuator, reduce vibration and noise caused by unbalanced load, so that the gear pneumatic motor runs more smoothly. This design enhances the durability and reliability of the actuator, making it suitable for more severe working conditions and a wider range of application scenarios, ensuring long-term stable operation and efficient energy transmission. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 is the axial view of the embodiment of the utility model;

[0014] Figure 2 is the internal view of the gear pneumatic motor of the embodiment of the utility model;

[0015] Figure 3 is the sectional view of the gear pneumatic motor of the embodiment of the utility model;

[0016] Figure 4 is the top view of the transmission system of the embodiment of the utility model. DETAILED DESCRIPTION

[0017] The utility model discloses a gear pneumatic motor executing mechanism like Figures 1-4 As shown: including the transmission system 2 of setting in the gear pneumatic motor 1, the transmission system 2 includes first transmission piece 21 and second transmission piece 22, and the outer peripheral surface of first transmission piece 21 and second transmission piece 22 is uniformly provided with first transmission part 211 and second transmission part 221 respectively along the circumference, and the first transmission groove 212 for the second transmission part 221 is formed between the adjacent first transmission part 211 and is in, the second transmission groove 222 for the first transmission part 211 is formed between the adjacent second transmission part 221 and is in, and first transmission part 211 and second transmission part 221 are respectively from the axial one end surface of first transmission piece 21 and second transmission piece 22 to the other end surface and are inclined to set so that first transmission piece 21 and second transmission piece 22 always exist a first transmission part 211 / second transmission part 221 in the process of rotating and is in the one side end surface of first transmission groove 212 / second transmission groove 222.

[0018] The inclined setting of first transmission part 211 makes the one side end surface of every first transmission groove 212 from the axial one end surface of first transmission piece 21 to the other end surface and is tapered, and the other side end surface of this first transmission groove 212 from the axial one end surface of first transmission piece 21 to the other end surface and is gradually expanded; the inclined setting of second transmission part 221 makes the one side end surface of every second transmission groove 222 from the axial one end surface of second transmission piece 22 to the other end surface and is tapered, and the other side end surface of this second transmission groove 222 from the axial one end surface of second transmission piece 22 to the other end surface and is gradually expanded. And the inclined angle of first transmission part 211 and second transmission part 221 respectively extending from the axial one end surface of first transmission piece 21 and second transmission piece 22 to the other end surface is equivalent, but its inclined direction is opposite. This opposite inclined angle refers to the angle between the above-mentioned inclined angle and the axial direction of first transmission piece 21 / second transmission piece 22 is 180 °.

[0019] The both sides of transmission system 2 are provided with the abutting plate 23 that is axially abutted on the side of first transmission piece 21 and second transmission piece 22 respectively, and the first transmission shaft 213 and the second transmission shaft 223 are arranged on the both sides of first transmission piece 21 and second transmission piece 22 along the axial direction at the center of first transmission piece 21 and second transmission piece 22 respectively, the first transmission shaft 213 and the second transmission shaft 223 located on the both sides of first transmission piece 21 and second transmission piece 22 are at least partially located in the abutting plate 23, and the transmission bearing 24 is sleeved on the first transmission shaft 213 and the second transmission shaft 223 located on the both sides of first transmission piece 21 and second transmission piece 22 respectively.

[0020] As a preferred mode, the radial side of each transmission bearing 24 away from the transmission member is abutted by a corrugated spring (not shown in the figure); accordingly, the abutment plate 23 is also provided with a clamping groove for placing the corrugated spring (not shown in the figure), and the center of the corrugated spring (not shown in the figure) is provided with a through hole (not shown in the figure) for the transmission shaft to pass through, so as to absorb the radial deviation generated by the transmission system 2 and reset it, so that the first transmission member 21 and the second transmission member 22 are always in good meshing state.

[0021] The above embodiment is only one of the preferred specific embodiments of the present application, and the usual changes and replacements made by those skilled in the art within the technical scheme of the present application are all included in the protection scope of the present application.

Claims

1. A gear pneumatic motor actuator comprising a transmission system disposed within a gear pneumatic motor, the transmission system comprising a first transmission member and a second transmission member, characterized in that: The outer circumferential surface of the first transmission member and the second transmission member is respectively provided with first transmission portions and second transmission portions uniformly along the circumference, and the first transmission grooves for the second transmission portions to abut in are formed between adjacent first transmission portions, and the second transmission grooves for the first transmission portions to abut in are formed between adjacent second transmission portions, and the first transmission portions and the second transmission portions are respectively arranged obliquely from one axial end surface to the other axial end surface of the first transmission member and the second transmission member, so that there is always a first transmission portion / second transmission portion abutting on one side end surface of the first transmission groove / second transmission groove during rotation of the first transmission member and the second transmission member.

2. The gear pneumatic motor actuator of claim 1, wherein: The oblique arrangement of the first transmission portions is such that one side end surface of the first transmission groove is arranged tapering from one axial end surface to the other axial end surface of the first transmission member, and the other side end surface of the first transmission groove is arranged expanding from one axial end surface to the other axial end surface of the first transmission member; and the oblique arrangement of the second transmission portions is such that one side end surface of the second transmission groove is arranged tapering from one axial end surface to the other axial end surface of the second transmission member, and the other side end surface of the second transmission groove is arranged expanding from one axial end surface to the other axial end surface of the second transmission member.

3. The gear pneumatic motor actuator of claim 2, wherein: The oblique angles of the first transmission portions and the second transmission portions, which extend from one axial end surface to the other axial end surface of the first transmission member and the second transmission member respectively, are substantially the same, but the oblique directions are opposite.

4. The gear pneumatic motor actuator of claim 1, wherein: The first transmission member and the second transmission member are respectively provided with first transmission shafts and second transmission shafts on both sides of the first transmission member and the second transmission member along the axis at the center, and transmission bearings are sleeved on the first transmission shafts and the second transmission shafts on both sides of the first transmission member and the second transmission member respectively.