Grease filling equipment and fixing mechanism thereof

By designing a fixing mechanism and a pneumatic grease pump system that adapt to oil drums of different sizes, the problems of installation and extraction efficiency of grease filling equipment have been solved, enabling rapid and complete extraction of grease and convenient operation.

CN223460226UActive Publication Date: 2025-10-21TAIZHOU HAILING DISTRICT LUBAI PNEUMATIC MASCH CO LTD
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Patent Information

Application Number
CN202421948487.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-10-21
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

Existing grease filling equipment cannot be adapted to oil drums of different sizes during installation, affecting observation and operation. Furthermore, traditional equipment is prone to problems with ineffective extraction of lubricating grease.

Method used

A fixing mechanism including a bracket and a buckle was designed. The bracket is secured to the rim of the grease container by the buckle, and the buckle is movable in the sliding mounting groove by adjusting the knob. Combined with the pneumatic grease pump and the follower plate, the pressure of the grease space is regulated and sealed to ensure that the grease extraction tube can effectively extract grease.

Benefits of technology

It enables adaptable installation on oil drums of different sizes, facilitating observation and operation, while ensuring that the grease can be extracted quickly and completely, avoiding insufficient oil intake caused by cavitation and improving filling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of lubricating grease filling, and particularly discloses grease filling equipment and a fixing mechanism thereof. Comprising a grease pumping mechanism which is provided with a grease pumping pipe used for being inserted into grease, a grease discharging pipe used for discharging the grease and a grease pump used for pumping the grease in the grease pumping pipe out of the grease discharging pipe; the edge of the follow-up disc is provided with a sealing piece, and the middle of the follow-up disc is provided with a through hole through which a liposuction tube penetrates. In the grease pumping process, after grease at the end of the grease pipe is pumped out, the air pressure in the grease space is reduced, at the moment, the air pressure pushes the follow-up disc and compresses the grease space so that the size of the grease space can be reduced, and at the moment, the follow-up disc can extrude the grease at the same time; and finally, the grease can be quickly supplemented into a cavity formed after the grease at the end of the grease pipe is extracted, so that the grease pipe can be kept immersed in the lubricating grease.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to lubricating grease filling technical field especially relates to grease filling equipment and fixed mechanism thereof. BACKGROUND

[0002] If the friction part cannot be properly lubricated during the transmission of machinery, dry friction will occur, and the heat generated by dry friction in a short time will melt the metal, causing damage to the machine parts or even jamming, so the friction part must be well lubricated. When the lubricating oil flows to the friction part, it will adhere to the friction surface to form an oil film, reducing the resistance between the friction parts. The strength and toughness of the oil film are the key to its lubricating effect, so it is necessary to periodically add lubricating oil during the transmission of machinery.

[0003] The existing grease filling equipment basically adopts a full-coverage cover during installation for installing the grease extraction mechanism. This cover cannot adapt to oil drums of different sizes, hinders the observation of the inside of the oil drum, and is not convenient for intervention when the oil press is abnormal. The traditional lubricating grease filling equipment usually requires workers to hold a grease gun to add oil to equipment at different heights during use, which not only consumes physical strength but also affects the filling effect. Some pneumatic grease filling equipment has appeared before, but these grease filling equipment can not effectively extract lubricating grease during use. The reason is that when the oil in the barrel is extracted, the oil viscosity is too large to replenish the extracted part in time, and at this time the end of the oil extraction pipe cannot be completely immersed in the lubricating grease, which will cause the oil to be extracted. UTILITY MODEL CONTENTS

[0004] To solve the above problems, the utility model provides the following scheme:

[0005] The grease filling equipment includes a bracket for installing a grease extraction mechanism, and the bracket is clamped at one end of the grease barrel rim through a buckle.

[0006] The buckle is movably arranged in the sliding installation groove of the bracket through an adjusting knob, and the buckle has a locking bolt.

[0007] In some modes, the bracket is a fan-shaped plate, and sliding installation grooves are arranged on both sides of the arc segment of the fan-shaped plate.

[0008] In some modes, the two sliding installation grooves are waist-shaped holes, and are arranged in the same direction with the adjacent edges of the fan-shaped plate.

[0009] In some modes, the two clamping walls of the buckle are respectively used for abutting against the inner and outer sides of the rim of the tank body, and the locking bolt is arranged on the clamping wall on the outer side of the buckle; and the buckle is arranged in the sliding installation groove through an adjusting nut.

[0010] Grease filling device, comprising

[0011] Grease pumping mechanism, having a grease pumping tube for inserting into grease, a grease outlet tube for discharging grease, and a grease pump for pumping grease in the grease pumping tube from the grease outlet tube,

[0012] Follow-up disc, having a sealing member at the edge and a through hole at the middle for passing the grease pumping tube.

[0013] In some modes, the follow-up disc is provided with a vent hole.

[0014] In some modes, there is a sealing member or grease between the grease pumping tube and the through hole of the follow-up disc.

[0015] In some modes, the follow-up disc is placed in a grease bucket, and the grease bucket is divided into a grease space and a constant pressure space, the grease space is used for placing grease; and when the air pressure in the grease space decreases, the follow-up disc is pressed by the atmospheric pressure to make the space of the grease space decrease.

[0016] In some modes, one end of the grease pumping tube passes through the follow-up disc and enters the grease space, and the air pressure in the grease space decreases when the grease in the grease space is pumped out.

[0017] In some modes, the sealing member of the follow-up disc is an annular rubber sheet.

[0018] In some modes, the grease pump is a pneumatic grease pump, and the pneumatic grease pump is connected with a gas source; the vent hole is communicated with the gas source, and is provided with a control valve.

[0019] In some modes, there is also a fixing mechanism, and the grease pump is installed in the grease bucket through the fixing mechanism.

[0020] In some modes, the fixing mechanism has a bracket, one end of the bracket is clamped in the rim of the grease bucket through a buckle, the buckle is movably arranged in the sliding installation groove of the bracket through an adjusting knob, and the buckle is provided with a locking bolt.

[0021] In some modes, the fixing mechanism is detachably connected with any one of the grease pump, the grease pumping tube, and the grease outlet tube.

[0022] In the present disclosure, during the process of extracting grease, the fixing mechanism can be adjusted according to the caliber of the barrel mouth of the oil drum, so that the grease extraction pipe can be better located in the center of the oil drum, and the fan-shaped fixing mechanism also facilitates the observation of the inside of the oil drum and the operation of the internal components. After the grease at the end of the grease pipe is extracted, the air pressure in the grease space will be reduced, at which time the atmospheric pressure will push the follower disc and compress the grease space to reduce the volume of the grease space. At this time, the follower disc will also simultaneously extrude the grease, so that the grease can quickly replenish the cavity formed after the grease at the end of the grease pipe is extracted, so that the grease pipe can remain immersed in the lubricating grease. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 、 2 is a structure diagram of the grease extraction mechanism and the follower disc;

[0024] Figure 3 、 4 is a combined state diagram of the grease filling equipment;

[0025] Figure 5 is a structure diagram of the fixing mechanism;

[0026] Figure 6 is a side view of the fixing mechanism.

[0027] In the drawings:

[0028] 100 grease extraction mechanism, 112 bracket, 114 adjustment knob, 115 buckle, 116 locking bolt, 120 grease pump, 130 grease extraction pipe, 140 grease extraction pipe, 200 follower disc, 210 sealing element, 220 air hole, 300 grease barrel. DETAILED DESCRIPTION

[0029] The present utility model will be further described below in combination with the drawings.

[0030] The fixing mechanism of the grease filling equipment comprises a bracket 112 for mounting the grease extraction mechanism 100, and the bracket 112 is clamped at one end on the rim of the grease barrel 300 through a buckle 115;

[0031] The buckle 115 is movably arranged in the sliding installation groove 113 of the bracket 112 through an adjustment knob 114, and the buckle 115 is provided with a locking bolt 116.

[0032] More specifically, the bracket 112 is a sector-shaped plate with sliding mounting slots 113 disposed on either side of the arc of the sector. The two sliding mounting slots 113 are waist-shaped holes and are arranged in the same direction as the adjacent sector edge (in the direction of extension of the sector edge). The two clamping walls of the clip 115 are respectively designed to abut the inner and outer sides of the rim of the tank body. The locking bolt 116 is located on the outer clamping wall of the clip 115. The clip 115 is secured to the sliding mounting slots 113 via an adjusting nut.

[0033] Grease filling equipment, such as Figure 1 、 2 As shown in

[0034] The liposuction mechanism 100 includes a liposuction tube 130 for inserting into the grease, a liposuction tube 140 for discharging the grease, and a grease pump 120 for pumping the grease in the liposuction tube 130 out of the liposuction tube 140.

[0035] The follower plate 200 has a sealing member 210 on its edge and a through hole in its center for passing the liposuction tube 130 .

[0036] The function of the edge seal 210 is to enable the edge of the follower disc 200 to form a seal with the inner wall of the grease barrel when the follower disc 200 is located in the barrel (the degree of sealing is not strictly required), thereby providing conditions for decompression during the grease extraction process.

[0037] The follower disk 200 is provided with a vent hole 220 , which can achieve pressure balance. For example, the pressure can be adjusted after ventilation through the vent hole 220 .

[0038] A seal (ring) or grease is placed between the liposuction tube 130 and the through-hole of the follower plate 200. This ensures a tight seal between the two after the liposuction tube 130 passes through the through-hole of the follower plate 200, facilitating pressure regulation. If a seal is placed between the liposuction tube 130 and the follower plate 200, it can be placed on the inner wall of the through-hole of the follower plate 200. Alternatively, grease can be placed on the outer wall of the liposuction tube 130 to seal the liposuction tube 130 and the through-hole of the follower plate 200, thereby reducing the air pressure in the grease space after the grease is extracted.

[0039] like Figure 3 、 4 As shown in the figure, the follower disc 200 is placed in the grease barrel 300, and the grease barrel 300 is divided into a grease space and a constant pressure space. The grease space is used to place grease; and when the air pressure in the grease space decreases, the follower disc 200 squeezes the grease space under the action of atmospheric pressure to reduce its space.

[0040] One end of the liposuction tube 130 passes through the follower disk 200 and enters the grease space. When the grease in the grease space is extracted, the air pressure in the grease space decreases. Specifically, after a portion of the grease in the grease space is extracted, the internal pressure decreases. Since the air pressure in the constant-pressure space is constant, the follower disk 200 moves under the action of atmospheric pressure, thereby reducing the volume of the grease space and ultimately maintaining equilibrium. Furthermore, as the follower disk 200 moves, it squeezes the grease in the constant-pressure space. During the squeezing process of the follower disk 200, the grease is also squeezed and shaped. At this point, the grease can better wrap around the liposuction tube 130, making it easier for the liposuction tube 130 to extract the grease.

[0041] The sealing member 210 of the follower disc 200 is an annular rubber sheet. By providing the annular rubber sheet, the follower disc 200 can better contact the inner wall of the grease barrel to maintain a sealing effect.

[0042] The grease pump 120 is a pneumatic grease pump connected to an air source. The vent hole 220 is connected to the air source and is equipped with a control valve. When the pneumatic grease pump is activated, grease is pumped out through the grease barrel 300. Once all the grease in the barrel has been pumped out, the follower disc 200 can be removed by venting air into the grease chamber through the vent hole 220, thereby increasing the air pressure in the grease chamber and facilitating removal. Alternatively, other methods of removing the follower disc 200 are possible.

[0043] like Figure 3 、 5 As shown in FIG, the grease pump 120 is mounted on the grease barrel 300 via a fixing mechanism 110. The fixing mechanism 110 includes a bracket 112, one end of which is secured to the rim of the grease barrel 300 via a clip 115. The clip 115 is movably mounted in a sliding mounting slot 113 of the bracket 112 via an adjustment knob 114 and has a locking bolt 116. The fixing mechanism 110 is detachably connected to any of the grease pump 120, the liposuction tube 130, and the lipodischarge tube 140.

[0044] In addition, when using very viscous grease, you can pour an appropriate amount of lubricating oil on the surface of the grease to facilitate the discharge of air between the follower plate and the grease surface and make the two fit well. This can avoid faults such as insufficient oil supply to the pneumatic grease pump caused by cavitation.

[0045] It will be clear to those skilled in the art that various modifications to the above embodiments may be made without departing from the overall spirit and concept of the present invention. All such modifications fall within the scope of protection of the present invention. The protection scheme of the present invention shall be subject to the claims appended hereto.

Claims

1. A fixing mechanism of a fat filling apparatus, characterized by comprising: The bracket (112) is provided with a buckle (115) at one end for clamping on the edge of the oil tank (300); The buckle (115) is movably arranged in the sliding installation groove (113) of the bracket (112) by adjusting the knob (114), the buckle (115) is provided with a locking bolt (116), the bracket (112) is a fan-shaped plate, and the sliding installation grooves (113) are arranged on both sides of the arc segment of the fan-shaped plate.

2. The fixing mechanism of the oil filling apparatus according to claim 1, characterized by The two sliding installation grooves (113) are waist-shaped holes and are arranged in the same direction with the edges of the fan-shaped plate adjacent thereto.

3. The fixing mechanism of the oil filling apparatus according to claim 1, characterized by The two clamping walls of the buckle (115) are used for abutting against the inner and outer sides of the edge of the tank body respectively, the locking bolt (116) is arranged on the clamping wall outside the buckle (115), and the buckle (115) is arranged in the sliding installation groove (113) by adjusting the nut.

4. A grease filling apparatus, characterized by The bracket (112) is provided with a buckle (115) at one end for clamping on the edge of the oil tank (300); The bracket (112) is provided with a buckle (115) at one end for clamping on the edge of the oil tank (300); The bracket (112) is provided with a buckle (115) at one end for clamping on the edge of the oil tank (300); The bracket (112) is provided with a buckle (115) at one end for clamping on the edge of the oil tank (300); The bracket (112) is provided with a buckle (115) at one end for clamping on the edge of the oil tank (300); 5. The oil filling apparatus according to claim 4, characterized by The bracket (112) is provided with a buckle (115) at one end for clamping on the edge of the oil tank (300); 6. The oil filling apparatus according to claim 4, characterized by The bracket (112) is provided with a buckle (115) at one end for clamping on the edge of the oil tank (300); 7. 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