Smelting furnace temperature control device

The temperature sensor and three-way valve, combined with the transportation of heat and cooling media and fan acceleration, solve the problem of inaccurate temperature regulation of the melting furnace, achieve fast and stable temperature control and normal operation of the equipment, and improve metal smelting quality and user comfort.

CN223460809UActive Publication Date: 2025-10-21FOSHAN JUCHEN MACHINERY EQUIP CO LTD
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Patent Information

Application Number
CN202422702365.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-10-21
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

Existing temperature control devices are not precise enough in regulating the temperature in the melting furnace, resulting in a rapid temperature drop or an increase in the surrounding temperature, affecting the metal melting quality and user comfort.

Method used

A temperature sensor is used to control the rotation of the three-way valve. Combined with the transportation of heat and cold media, the internal temperature of the smelting furnace is controlled by the temperature of the inner wall of the temperature control chamber, and a fan is used to accelerate the flow of the medium to achieve dual temperature control and avoid affecting the surrounding environment.

Benefits of technology

It achieves rapid and stable control of the internal temperature of the smelting furnace, improves the quality of metal smelting, maintains the normal operation of peripheral equipment, and enhances user comfort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a smelting furnace temperature control device, which relates to the technical field of smelting furnace temperature control, and comprises a smelting furnace body, a temperature control mechanism is arranged on the outer surface of the smelting furnace body, and the temperature control mechanism is used for conveying temperature control media into the smelting furnace body and carrying out double temperature control treatment on the interior of the smelting furnace body. The three-way valve is controlled to rotate through the temperature sensor, the medium guided into the temperature control cavity is controlled according to the temperature in the smelting furnace body, and therefore the temperature in the smelting furnace body is controlled by controlling the temperature of the inner wall of the temperature control cavity, the temperature of the inner wall of the temperature control cavity is controlled, and the temperature of the inner wall of the temperature control cavity is controlled. And the dual modes of controlling the temperature of the inner wall of the temperature control cavity and directly guiding the medium into the smelting furnace body are combined, so that the surrounding environment of the smelting furnace body cannot be influenced when the internal temperature of the smelting furnace body is controlled, and normal operation of other equipment around the smelting furnace body is facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to smelting furnace temperature control technical field, concretely is a kind of smelting furnace temperature control device. BACKGROUND

[0002] Smelting furnace uses 200-2500Hz intermediate frequency power supply to carry out induction heating, and the power range is 20-2500KW, and it can also be called intermediate frequency electric furnace according to its characteristics, and it is mainly used for the smelting and temperature raising of noble metals such as gold, platinum, silver, copper, iron, stainless steel, aluminum alloy, aluminum and other metals, and the smelting temperature of different metals is different, so the temperature in the smelting furnace needs to be adjusted according to the smelting temperature of different metals by temperature control device.

[0003] The existing temperature control device has the following defects in use process:

[0004] 1. In the application process of the existing temperature control device, the smelting temperature of the smelting furnace is usually adjusted by controlling the heating switch of the smelting furnace. When the temperature is too high, the heating temperature gradually decreases with the rotation of the heating switch, so that the internal temperature of the smelting furnace decreases. However, due to the high temperature of the smelting furnace before adjustment, the internal temperature of the smelting furnace rapidly decreases to the smelting temperature of the metal, so that it takes a long time to restore the smelting furnace temperature to the normal range of the smelting temperature of the metal, which easily causes excessive smelting of the metal and affects the smelting quality of the metal.

[0005] 2. When the temperature of the smelting furnace is too high, the furnace cover is usually opened to make the external gas enter the internal smelting furnace, so as to form air flow, and at the same time, the heating switch is adjusted, so that the temperature of the smelting furnace can be better controlled by combining the two ways of adjusting the heating switch and air flow. However, this method will increase the temperature around the smelting furnace in the application process, which is not conducive to the heat dissipation of the electrical appliances or other equipment around the smelting furnace, and at the same time, it provides a smelting environment with very low comfort for the user, which is not conducive to the user to smelt the metal. INVENTION CONTENTS

[0006] In view of the above shortcomings of the prior art, the utility model provides a smelting furnace temperature control device, which can effectively solve the problems in the prior art.

[0007] To achieve the above purpose, the utility model realizes the following technical scheme:

[0008] The utility model discloses a smelting furnace temperature control device, which comprises a smelting furnace body, a temperature sensor is fixedly installed at the top end of the smelting furnace body, and a temperature control mechanism is arranged on the outer surface of the smelting furnace body.

[0009] The temperature control mechanism is used for conveying temperature control medium to the inside of the smelting furnace body and performing double temperature control on the inside of the smelting furnace body.

[0010] Further, the temperature control mechanism comprises a mounting seat fixedly connected to the outer surface of the smelting furnace body, a control shaft rotatably connected to the top end of the smelting furnace body, and a motor mounted on the end of the control shaft away from the smelting furnace body.

[0011] Further, the end of the control shaft close to the smelting furnace body is fixedly connected with a three-way valve, the bottom end of the three-way valve is fixedly connected with the top end of the mounting seat, and the outer surface of the mounting seat is fixedly connected with a heat conducting pipe and a cold conducting pipe.

[0012] Further, the end of the three-way valve away from the control shaft is fixedly connected with a conveying pipe, the inside of the smelting furnace body is provided with a temperature control cavity, the end of the conveying pipe close to the smelting furnace body is fixedly connected with a guide pipe, the end of the guide pipe away from the cold conducting pipe is fixedly connected to the outer surface of the smelting furnace body, and the end of the guide pipe away from the conveying pipe is connected with the temperature control cavity.

[0013] Further, the outer surface of the conveying pipe is fixedly connected with a mounting cylinder, and the inside of the mounting cylinder is fixedly connected with a fan.

[0014] Further, the top end of the smelting furnace body is fixedly connected with an integrated handle, and the top end of the smelting furnace body is conical.

[0015] Compared with the prior art, the technical scheme has the following beneficial effects:

[0016] 1、The temperature sensor is used for controlling the rotation of the three-way valve, the medium introduced into the temperature control cavity is controlled according to the temperature inside the smelting furnace body, the temperature inside the smelting furnace body is controlled by controlling the temperature of the inner wall of the temperature control cavity, and the temperature inside the smelting furnace body is controlled by combining the temperature of the inner wall of the temperature control cavity and the direct introduction of the medium into the smelting furnace body, so that the surrounding environment of the smelting furnace body is not affected when the temperature inside the smelting furnace body is controlled, the normal operation of other equipment around the smelting furnace body is facilitated, the time for controlling the temperature of the inner wall of the smelting furnace body is shortened, the temperature inside the smelting furnace body can quickly reach the range of the smelting temperature of the metal, and the smelting quality of the metal is improved.

[0017] 2. The utility model discloses a mounting cylinder and fan can accelerate the flow speed of medium when conveying medium to temperature control cavity, thereby reducing the time of reducing the internal temperature of smelting furnace body, and then the internal temperature of smelting furnace body can drop rapidly, thereby preventing the internal temperature of smelting furnace body from being higher than the metal smelting temperature for a long time, and the smelting quality of metal is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0019] Figure 1 It is the three-dimensional structure diagram of the utility model;

[0020] Figure 2 It is the three-dimensional structure diagram of another angle of the utility model;

[0021] Figure 3 It is the three-dimensional structure diagram of temperature control mechanism in the utility model;

[0022] Figure 4 It is the partial three-dimensional structure diagram of temperature control mechanism in the utility model;

[0023] Figure 5 It is the three-dimensional structure diagram of the utility model Figure 4 The enlarged structure diagram of A place in the middle.

[0024] The reference numerals in the drawing respectively represent:

[0025] 1, smelting furnace body;2, temperature sensor;

[0026] Temperature control mechanism: 31, mounting seat;32, control shaft;33, three-way valve;34, heat pipe;35, cooling pipe;36, conveying pipe;37, guide pipe;38, mounting cylinder;39, fan;

[0027] 4, temperature control cavity. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantage of the embodiment of the utility model more clear, the following will combine the drawing in the embodiment of the utility model, and the technical scheme in the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the utility model.

[0029] The utility model is further described below in combination with the embodiments.

[0030] The temperature control device of the smelting furnace in this embodiment, as shown in the drawings, comprises a smelting furnace body 1, a temperature sensor 2 is fixedly installed at the top end of the smelting furnace body 1, and a temperature control mechanism is arranged on the outer surface of the smelting furnace body 1. Figures 1 to 5 The temperature control mechanism is used for conveying temperature control medium into the smelting furnace body 1 and performing double temperature control processing on the inside of the smelting furnace body 1, and the temperature control mechanism can also accelerate the conveying speed of the temperature control medium during the temperature control process.

[0031] The temperature control mechanism is used for conveying temperature control medium into the smelting furnace body 1 and performing double temperature control processing on the inside of the smelting furnace body 1, and the temperature control mechanism can also accelerate the conveying speed of the temperature control medium during the temperature control process.

[0032] As a preferred embodiment in this embodiment, as shown in the drawings, Figure 3 , Figure 4 and Figure 5 The temperature control mechanism comprises a mounting seat 31, the mounting seat 31 is fixedly connected to the outer surface of the smelting furnace body 1, a control shaft 32 is rotatably connected to the top end of the smelting furnace body 1, a motor is installed at the end of the control shaft 32 away from the smelting furnace body 1, a three-way valve 33 is fixedly connected to the end of the control shaft 32 close to the smelting furnace body 1, the bottom end of the three-way valve 33 is fixedly connected to the top end of the mounting seat 31, a heat conduction pipe 34 and a cold pipe 35 are fixedly and continuously communicated on the outer surface of the mounting seat 31, a conveying pipe 36 is fixedly and continuously communicated at the end of the three-way valve 33 away from the control shaft 32, a temperature control cavity 4 is formed in the inside of the smelting furnace body 1, a guide pipe 37 is fixedly connected at the end of the conveying pipe 36 close to the smelting furnace body 1, the end of the guide pipe 37 away from the cold pipe 35 is fixedly connected to the outer surface of the smelting furnace body 1, the end of the guide pipe 37 away from the conveying pipe 36 is communicated with the temperature control cavity 4, an installation cylinder 38 is fixedly and continuously communicated on the outer surface of the conveying pipe 36, a fan 39 is fixedly connected in the inside of the installation cylinder 38, an integrated handle is fixedly connected to the top end of the smelting furnace body 1, and the top end of the smelting furnace body 1 is conical. By combining the double ways of utilizing the temperature of the inner wall of the temperature control cavity 4 and directly guiding the medium into the inside of the smelting furnace body 1, the surrounding environment of the smelting furnace body 1 will not be affected when the temperature inside the smelting furnace body 1 is controlled.

[0033] Working principle:

[0034] Initial definition: before the utility model is used, at this time, the user needs to externally connect a hot gas source to the heat conduction pipe 34, the hot gas in the hot gas source enters the inside of the heat conduction pipe 34, and a cold gas source is externally connected to the cold pipe 35, at this time, the three-way valve 33 is in a state of being communicated with the cold pipe 35, at this time, the three-way valve 33 and the conveying pipe 36 are in a state of not being communicated;

[0035] The user needs to install the controller inside the mounting seat 31, and install the motor for the mounting seat 31, and the output shaft of the motor is fixedly connected with the mounting seat 31, the motor serves as the driving source of the mounting seat 31, and the user also needs to install the controller inside the temperature sensor 2, the controller is electrically connected with the temperature sensor 2, the motor is controllably connected with the controller, the temperature sensor 2 measures the temperature inside the smelting furnace body 1, and converts the temperature value into an electric signal, the electric signal generated by the temperature sensor 2 is input into the controller, the controller performs logical judgment on the temperature signal sent by the temperature sensor 2, checks whether the temperature is within the set threshold range, and then controls the motor to reverse through the temperature sensor 2, and the controller is electrically connected with the fan 39;

[0036] As shown in Figures 1 to 5 When the temperature inside the smelting furnace body 1 is too high, at this time the temperature sensor 2 transmits a signal to the controller, at this time the controller compares the temperature signal transmitted by the temperature sensor 2 with the initially set threshold range, if the temperature signal transmitted by the temperature sensor 2 is higher than the set threshold range, the controller controls the motor to start, so that the motor starts to work, the output shaft of the motor drives the mounting seat 31 to rotate counterclockwise, the mounting seat 31 drives the three-way valve 33 to rotate counterclockwise when rotating counterclockwise, and the rotating angle is 90 degrees, and the original three-way valve 33 is communicated with the cold pipe 35 to drive the outlet to be communicated with the conveying pipe 36 at this time, and the other outlet in the original closed state is communicated with the cold pipe 35, the cold air in the cold pipe 35 enters the conveying pipe 36 through the three-way valve 33, the cold air enters the pipe 37 from the inside of the conveying pipe 36, and the cold air enters the temperature control cavity 4 from the inside of the pipe 37, so as to cool the inside of the temperature control cavity 4, so that the temperature of the inner wall of the smelting furnace body 1 is reduced through the temperature inside the temperature control cavity 4, and the temperature inside the smelting furnace body 1 is controlled for the first time, and after the cold air enters the temperature control cavity 4, the cold air gradually enters the smelting furnace body 1 with the continuous introduction of the cold air, so that the cold air directly cools the temperature inside the smelting furnace body 1, thereby controlling the temperature inside the smelting furnace body 1 for the second time, so that the surrounding environment of the smelting furnace body 1 is not affected when the temperature inside the smelting furnace body 1 is controlled, which is conducive to the normal operation of other equipment around the smelting furnace body 1, and at the same time, the time for controlling the temperature of the inner wall of the smelting furnace body 1 is shortened, so that the temperature inside the smelting furnace body 1 can quickly reach the range of the smelting temperature of the metal, and the smelting quality of the metal is improved;

[0037] After the controller receives the temperature signal of the temperature sensor 2, the fan 39 is started to drive the gas in the installation cylinder 38 to flow, form the wind force, and guide the wind force from the installation cylinder 38 into the conveying pipe 36, so as to increase the flow speed of the cold air in the conveying pipe 36, reduce the time for reducing the temperature in the smelting furnace body 1, and rapidly reduce the temperature in the smelting furnace body 1, so as to prevent the temperature in the smelting furnace body 1 from being higher than the metal smelting temperature for a long time, and improve the smelting quality of the metal.

[0038] The above examples are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can be modified, or some technical features can be replaced by equivalents; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A smelting furnace temperature control device, characterized by, Including smelting furnace body (1), temperature sensor (2) is fixedly installed to the top end of smelting furnace body (1), and temperature control mechanism is arranged on the outer surface of smelting furnace body (1). The temperature control mechanism is used to deliver temperature control medium to the inside of smelting furnace body (1) and carry out double temperature control treatment on the inside of smelting furnace body (1), and the temperature control mechanism can also accelerate the delivery speed of temperature control medium during temperature control.

2. A smelting furnace temperature control device according to claim 1, characterised in that The temperature control mechanism comprises a mounting seat (31) fixedly connected to the outer surface of smelting furnace body (1), a control shaft (32) rotatably connected to the top end of smelting furnace body (1), and a motor installed on the end of control shaft (32) away from smelting furnace body (1).

3. A smelter temperature control device as claimed in claim 2, wherein, The end of control shaft (32) close to smelting furnace body (1) is fixedly connected with a three-way valve (33), the bottom end of three-way valve (33) is fixedly connected with the top end of mounting seat (31), and the outer surface of mounting seat (31) is fixedly connected with a heat pipe (34) and a cooling pipe (35).

4. A smelter temperature control device as claimed in claim 3, wherein, The end of three-way valve (33) away from control shaft (32) is fixedly connected with a delivery pipe (36), smelting furnace body (1) is provided with a temperature control cavity (4) in the inside, the end of delivery pipe (36) close to smelting furnace body (1) is fixedly connected with a pipe (37), the end of pipe (37) away from cooling pipe (35) is fixedly connected to the outer surface of smelting furnace body (1), and the end of pipe (37) away from delivery pipe (36) is communicated with temperature control cavity (4).

5. A smelter temperature control device as claimed in claim 4, wherein, The outer surface of delivery pipe (36) is fixedly connected with a mounting cylinder (38), and the inside of mounting cylinder (38) is fixedly connected with a fan (39).

6. A smelting furnace temperature control apparatus according to claim 1, wherein The top end of smelting furnace body (1) is fixedly connected with an integrated handle, and the top end of smelting furnace body (1) is conical. The top end of smelting furnace body (1) is fixedly connected with an integrated handle, and the top end of smelting furnace body (1) is conical.