Counter-flow type packing sheet with equal-interval concave-convex bonding point structure

By designing counter-flow filler sheets with equal spacing and concave-convex bonding point structures, the problem of short cooling water retention time in the cooling tower is solved, achieving a more efficient heat exchange effect.

CN223460912UActive Publication Date: 2025-10-21PINGHU SANJIU PLASTIC
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Patent Information

Application Number
CN202422646306.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-10-21
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The heat sink structure of the existing counterflow cooling tower results in a short cooling water retention time and poor heat dissipation effect.

Method used

A counter-flow filler sheet with an equidistant and concave-convex bonding point structure is designed, which includes a first and a second cooling unit. The flow channel is designed to be equidistantly staggered, and the retention area and the wave crest guide area are convex-concave structures. Combined with the bonding area and positioning points, a diversion channel is formed to extend the water retention time and increase eddy currents and turbulence.

Benefits of technology

It prolongs the retention time of cooling water, improves the heat and moisture exchange efficiency between air and water, and enhances the heat dissipation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a counter-flow type packing sheet with an equal-interval concave-convex bonding point structure, and belongs to the technical field of cooling tower packing. The cooling device comprises a first cooling unit and a second cooling unit which are sequentially arranged at intervals in the vertical direction, the first cooling unit and the second cooling unit are each provided with a first flow channel and a second flow channel which are arranged at equal intervals in the vertical direction, and the first flow channels and the second flow channels are the same in width, correspondingly arranged in a staggered mode and communicated. A shunting flow channel structure is formed; the first cooling unit and the second cooling unit are each provided with a set of bonding areas facilitating assembly of the two packing sheets, and the second cooling unit is provided with positioning points facilitating assembly positioning of the two packing sheets. Based on the structural design, the packing surface area can be increased, the packing surface is utilized to the maximum extent, and the cooling effect and the heat exchange efficiency are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the cooling tower filler technical field, concretely relates to an equal interval, concave-convex bonding point structure countercurrent type filler piece. BACKGROUND

[0002] Cooling tower includes countercurrent type cooling tower and cross flow type cooling tower, the countercurrent type cooling tower upper end face water inlet, lower end face through the air blower air inlet, cooling water and cooling air along the opposite direction through the cooling fin cooling;Cross flow type cooling tower upper end face water inlet, horizontal direction air inlet, cooling water and cooling air along the vertical direction through the cooling fin cooling.The existing countercurrent type cooling tower's cooling fin structure exists the problem that the cooling water retention time is too short, and the cooling effect is poor.The present application is to develop a kind of cooling fin of countercurrent type cooling tower, which can prolong the retention time of cooling water and improve the efficiency of air and water heat and humidity exchange. SUMMARY

[0003] In view of the above problems existing in the prior art, the utility model aims at providing an equal interval, concave-convex bonding point structure countercurrent type filler piece, which can increase the surface area of the filler, maximize the use of the filler surface, and improve the cooling effect and heat exchange efficiency.

[0004] The utility model provides the following technical scheme: an equal interval, concave-convex bonding point structure countercurrent type filler piece, including a group of first cooling unit and second cooling unit which are sequentially and interval set along the vertical direction, a group of first flow channel and second flow channel are respectively arranged on the first cooling unit and the second cooling unit along the vertical direction at equal intervals, the width between the first flow channel and the second flow channel is the same, and the first flow channel and the second flow channel are correspondingly arranged and communicated in a staggered manner, forming a flow channel structure for flow splitting;A group of bonding areas for assembling two filler pieces are arranged on the first cooling unit and the second cooling unit, and positioning points for assembling and positioning two filler pieces are arranged on the second cooling unit.

[0005] Further, the first cooling unit and the second cooling unit each include a group of retention units arranged at equal intervals along the horizontal direction;The retention unit includes a retention area and a wave peak flow guide area arranged on both sides of the retention area, a flow splitting channel is formed between the wave peak flow guide area on the first cooling unit and the corresponding wave peak flow guide area on the second cooling unit, and a flow channel is formed between adjacent two retention units in the first cooling unit and the second cooling unit.

[0006] Further, the retention area is in convex structure on one side of the flow channel and in concave structure on the other side;A group of retention grooves in ring shape are arranged on the retention area, and the retention grooves are arranged at equal intervals along the vertical direction.

[0007] Furthermore, the crest guide area is a semi-conical curved surface structure, which is a convex structure on one side of the flow channel and a concave structure on the other side; the cross-sectional size of the crest guide area gradually decreases from the end of the retention area to the outside.

[0008] Furthermore, the bonding area is located on the retention unit in the first cooling unit and the second cooling unit, and is a planar convex structure on one side of the flow channel and a planar concave structure on the other side.

[0009] Furthermore, the positioning point is located on the bonding area of ​​the second cooling unit and the second flow channel, and is a conical curved surface convex structure on one side of the flow channel and a conical curved surface concave structure on the other side.

[0010] By adopting the above technology, compared with the existing technology, the beneficial effects of the present invention are as follows:

[0011] 1) The utility model is based on the equally spaced arrangement structure of the flow channels, and the designed stagnation groove ensures that the cooling water is not easy to splash during the flow process and prolongs the cooling water residence time. The width of each packing sheet unit is the same, forming equidistant fluid channels, which improves the overall heat dissipation rate of the packing sheet;

[0012] 2) The utility model is based on the structural design of concave and convex bonding points. The convex bonding points and the concave bonding points and the connecting surface between them can divert the water film and play a guiding role;

[0013] 3) The utility model is based on the curved surface structure design of the crest guide area of ​​the concave-convex filler sheet, which makes the water flow generate more eddies and turbulence on the filler surface, helps to increase the time the water film stays on the filler sheet surface and optimizes the heat exchange process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the partial structure of the filler sheet of the utility model;

[0015] Figure 2 for Figure 1 The enlarged view at point C is a schematic diagram of the local structure of the retention area of ​​the first cooling unit;

[0016] Figure 3 for Figure 1 The enlarged view at point D is a schematic diagram of the local structure of the retention area of ​​the second cooling unit. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0018] On the contrary, the utility model covers any alternative, modification, equivalent method and scheme made in the essence and range of the utility model defined by the claims. Further, in order to enable the public to have a better understanding of the utility model, in the following detailed description of the utility model, some specific details are described in detail. The utility model can also be completely understood without the description of these details for those skilled in the art.

[0019] Please refer to Figures 1-3 A counterflow type filler sheet with equal-interval and concave-convex bonding point structure comprises a group of first cooling units A and second cooling units B which are sequentially and interval set along the vertical direction.

[0020] Specifically, the first cooling unit A and the second cooling unit B each comprise a plurality of retention units 4 which are interval set along the horizontal direction, and each retention unit 4 comprises a plurality of retention areas 41 and wave-peak flow guide areas 42 which are arranged on both sides of the retention areas 41.

[0021] Specifically, the wave-peak flow guide area 42 is an incomplete conical curved surface structure, which is a convex structure on one side of the flow channel and a concave structure on the other side. The wave-peak flow guide area 42 on the first cooling unit A is arranged in a staggered manner with the corresponding wave-peak flow guide area 42 on the second cooling unit B, and a shunt channel is formed between the two. The curved surface structure design makes the water flow generate more vortex and turbulence on the surface of the filler, which helps to increase the time of water film staying on the surface of the filler sheet and optimize the heat exchange process.

[0022] Specifically, the retention area 41 is a convex structure on one side of the flow channel and a concave structure on the other side, and in the first cooling unit A and the second cooling unit B, a first flow channel 1 and a second flow channel 2 are formed between the adjacent two retention units 4 at equal distances, and the first flow channel 1 and the corresponding second flow channel 2 are arranged in a corresponding staggered manner.

[0023] A group of annular retention grooves 411 are arranged on the retention area 41, and the retention grooves 411 are interval arranged along the vertical direction. Based on the equal-interval arrangement structure of the flow channel, the designed retention grooves 411 ensure that the cooling water is not easy to splash during the flow process, and the time of the cooling water staying is prolonged. The width of each filler sheet unit is the same, and the equal-distance fluid channel is formed, which improves the overall heat dissipation rate of the filler sheet.

[0024] Specifically, in the first cooling unit A, two planar bonding areas 3 are arranged at each retention area 41, and are arranged on both sides of the retention area 41.

[0025] In the second cooling unit B, a bonding area 3 is arranged at the middle of each retention area 41. In the unit structure, two positioning points 5 are arranged in the bonding area 3 and the second flow channel.

[0026] The bonding area 3 is a plane convex structure on one side of the flow channel and a plane concave structure on the other side.

[0027] Based on the structural design of the bonding area 3 and the positioning point 5, the positioning and bonding connection between two filler sheets can be facilitated, and the connecting surface between the concave-convex bonding structures can divide the water film and play a guiding role.

[0028] In use, the plurality of filler sheets are stacked and vertically placed, the first flow channel 1 and the second flow channel 2 between two adjacent filler sheets are combined to form a water-gas flow path, and the shunt passage between the retention units 4 between two adjacent filler sheets is combined to form a shunt passage to realize drainage.

[0029] When stacked and installed, the protruding side of the positioning point 5 on one filler sheet is matched with the recessed side of the positioning point 5 on another filler sheet to realize positioning, and the bonding area 3 on one filler sheet is bonded with the back side of the flow channel on another filler sheet at the corresponding position.

[0030] The gas to be cooled is introduced from bottom to top, and the liquid cooling medium is introduced from top to bottom, the gas and the cooling medium are drained through the shunt passage and flow into different water-gas flow paths, respectively, to exchange heat with each other.

[0031] When exchanging heat, the setting of the retention groove 411 can avoid splashing of the cooling medium and prolong the residence time thereof, the setting of the bonding area 3 can divide the water film on the connecting surface and play a guiding role, and the setting of the wave peak flow guide area 42 can make the water flow generate more vortexes and turbulent flows on the surface of the filler, which helps to increase the residence time of the water film on the surface of the filler sheet and optimize the heat exchange process.

[0032] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An equal-pitch, concave-convex bond point structure counterflow sheet packing characterized by, The application relates to a cooling device, which comprises a first cooling unit (A) and a second cooling unit (B) arranged along a vertical direction, a first flow channel (1) and a second flow channel (2) arranged along a vertical direction on the first cooling unit (A) and the second cooling unit (B) respectively, the first flow channel (1) and the second flow channel (2) have the same width and are correspondingly arranged in a staggered mode and communicated to form a flow channel structure; the first cooling unit (A) and the second cooling unit (B) are provided with a bonding area (3) for assembling two filler pieces; and the second cooling unit (B) is provided with a positioning point (5) for assembling and positioning the two filler pieces.

2. The equal-pitch, dimpled, bonded-dot structure counterflow sheet of packing according to claim 1, characterized in that, The first cooling unit (A) and the second cooling unit (B) each comprise a plurality of retention units (4) arranged along a horizontal direction; the retention unit (4) comprises a retention area (41) and a wave peak flow guide area (42) arranged on both sides of the retention area (41); the wave peak flow guide area (42) on the first cooling unit (A) and the corresponding wave peak flow guide area (42) on the second cooling unit (B) form a flow channel; and the first cooling unit (A) and the second cooling unit (B) are provided with a flow channel between two adjacent retention units (4).

3. A regularly pitched, dimpled, and bonded counterflow sheet of packing according to claim 2, characterized in that, The retention area (41) is in a convex structure on one side of the flow channel and in a concave structure on the other side; the retention area (41) is provided with a plurality of retention grooves (411) in a ring shape; and the retention grooves (411) are arranged along a vertical direction.

4. A uniformly spaced, dimpled, bonded dot structure counterflow sheet of packing according to claim 3, wherein, The wave peak flow guide area (42) is in a semicircular conical curved surface structure, which is in a convex structure on one side of the flow channel and in a concave structure on the other side; and the cross-sectional size of the wave peak flow guide area (42) gradually decreases from the end of the retention area (41) to the outside.

5. The equal-pitch, dimpled, bonded-dot structured counterflow packing sheet of claim 1, wherein, The bonding area (3) is located on the retention unit (4) of the first cooling unit (A) and the second cooling unit (B), which is in a planar convex structure on one side of the flow channel and in a planar concave structure on the other side.

6. A uniformly spaced, dimpled, bonded dot structure counterflow sheet of packing according to claim 1, wherein, The positioning point (5) is located on the bonding area (3) and the second flow channel (2) of the second cooling unit (B), which is in a conical curved surface convex structure on one side of the flow channel and in a conical curved surface concave structure on the other side.