Miniature energy storage portable power supply shell
By improving the shell design of portable energy storage devices, using laser cutting and bending machine processing of the overall shell, combined with axial fans and air duct structures, the problems of unreasonable charging interface design and low heat dissipation efficiency are solved, the stability and safety of the device are improved, and the user experience is improved.
Patent Information
- Application Number
- CN202422308655.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The charging interface and user interface of existing portable energy storage devices are designed on the same panel, which makes it impossible to insert the plugs at the same time, affecting the user experience and posing a safety hazard; the heat dissipation efficiency is low, affecting the stability and service life of the device.
A micro energy storage portable power supply shell is designed. The overall shell is processed by laser cutting and bending machine, and an axial fan and air duct structure are set. The charging interface is arranged in different areas. It adopts R30 arc design and universal brake casters, internal support structure and battery PACK protection box to ensure the stability and safety of the equipment.
It improves the heat dissipation efficiency of the equipment, reduces the risk of misoperation, enhances the stability and safety of the equipment, improves the user experience, and reduces the risk of equipment failure.
Smart Images

Figure CN223462339U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to power supply product technical field, concretely relates to a kind of miniature energy storage portable power supply shell. BACKGROUND
[0002] In recent years, with the sustained growth of national economy, the demand for electricity is rising, and the historical record is repeatedly broken. This growth trend has put great pressure on power supply, and sometimes the power supply capacity cannot keep up with the growth of demand, causing supply tension. According to incomplete statistics, at present, 16 provinces in China have implemented different degrees of power restriction measures to cope with this challenge. Under this severe power supply situation, it is difficult to achieve effective power balance by relying solely on traditional administrative means.
[0003] At the same time, photovoltaic power generation and energy storage industry has achieved rapid development in recent years. With the significant reduction in the cost of power batteries and energy storage batteries, the small and medium power energy storage power supply industry has ushered in a new development opportunity. People's demand for energy storage batteries is growing, and the demand for power functions of energy storage products is also changing. In order to meet the combined use of photovoltaic power generation and energy storage, as well as the demand for external equipment and integration into household power grid, the market urgently needs a multifunctional, multipurpose portable energy storage device, and the shell design should facilitate multiple use modes.
[0004] Although there are many types of portable energy storage devices on the market, many of them support photovoltaic charging, but most of the products have a common problem: the charging interface and the use interface are designed on the same panel. This design brings many inconveniences in actual use, such as the inability to plug in at the same time, which seriously affects the user experience.
[0005] In addition, the common devices on the market have too many pluggable plugs on the panel, which may cause safety hazards and increase the risk of device failure over a long period of use.
[0006] The heat dissipation efficiency and effect of the device are important factors for all electrical devices, which are directly related to the running stability and service life of the device. Good heat dissipation design can ensure that the device remains stable even under high load, avoiding performance degradation or damage due to overheating. CONTENT OF THE UTILITY MODEL
[0007] In view of the shortcomings of the prior art, the utility model provides a miniature energy storage portable power supply shell, which comprises a main control board fixing plate, an axial flow fan, an overall shell and a fan fixing plate arranged around the axial flow fan, characterized in that: it further comprises a battery PACK protection box, the fan fixing plate is provided with air duct plastic paper and air duct baffle around, and the overall shell rear panel is provided with fan heat dissipation hole.
[0008] As a further improvement of the utility model, the shell is integrally formed by laser cutting and bending.
[0009] As a further improvement of the utility model, the shell is integrally formed by laser cutting and bending.
[0010] As a further improvement of the utility model, the shell is integrally formed by laser cutting and bending.
[0011] As a further improvement of the utility model, the shell is integrally formed by laser cutting and bending.
[0012] As a further improvement of the utility model, the shell is integrally formed by laser cutting and bending.
[0013] As a further improvement of the utility model, the shell is integrally formed by laser cutting and bending.
[0014] As a further improvement of the utility model, the shell is integrally formed by laser cutting and bending.
[0015] As a further improvement of the utility model, the shell is integrally formed by laser cutting and bending.
[0016] As a further improvement of the utility model, the shell is integrally formed by laser cutting and bending.
[0017] The utility model has the advantages of:
[0018] By sinking the button and switch below the outer plane of the equipment, the misoperation caused by collision or during lifting can be reduced
[0019] The operation panel wire laying frame allows the wire to be laid on the operation panel and a certain length is reserved, so that the operation panel can be quickly disassembled and maintained.
[0020] 3. The air duct baffle and the fan fixing plate can improve the heat dissipation efficiency and reduce the required heat dissipation space, the air duct is opposite to the radiator, and the heat dissipation effect can be more effectively achieved, so that the equipment can also maintain a suitable temperature during high-load operation.
[0021] 4. The main control board mounting plate and the battery PACK protection box can install batteries and other electrical elements in different areas, so that the operation can be more convenient when the equipment needs to be overhauled or disassembled.
[0022] 5. The R30 arc design is adopted on the left and right sides of the bottom plate, so that the edges of the equipment are not conspicuous, the damage risk caused by external collision is reduced, and the stable performance of the structure prevents the equipment from deforming.
[0023] 6. The design of the bottom plate reinforcing bent plate can bear the gravity of the battery PACK, and the R30 arc is tensioned to prevent deformation.
[0024] 7. The R30 arc upper end of the bottom plate is extended and folded to press the side plate and the bottom plate, so that the side plate and the bottom plate are more firmly inserted, an integrated structure is formed, and the dustproof and waterproof functions are provided.
[0025] 8. The processing mode of the front and rear vertical plates adopts laser cutting and bending machine processing, so as to ensure the accurate forming and structural stability of the vertical plates, a plurality of bending cutters are spliced to ensure the quality of the bending interface and avoid tearing.
[0026] 9. The button and LCD screen control panel are flush with the surface of the first mounting part, so that consistent tactile and visual effects are provided, and the misoperation is reduced. DETAILED DESCRIPTION
[0027] Figure 1 is a front external structure diagram of the micro energy storage portable power supply shell;
[0028] Figure 2 is a back external structure diagram of the micro energy storage portable power supply shell;
[0029] Figure 3 is a front internal structure diagram of the micro energy storage portable power supply shell;
[0030] Figure 4 is a back internal structure diagram of the micro energy storage portable power supply shell;
[0031] Reference: 1, handle, 2, LCD display, 3, four type heat dissipation hole, 4, panel prompt light, 5, control button, 6, output plug, 7, universal brake wheel, 8, fan heat dissipation hole, 9, main control board safety button, 10, photovoltaic charging socket, 11, grounding screw, 12, air switch, 13, detachable wiring baffle, 14, wire hole, 15, main control board safety button support, 16, operating panel wiring support, 17, switch fixing frame, 18, battery PACK protection box, 19, air duct plastic paper and air duct baffle, 20 fan fixing plate, 21, main control board fixing plate, 22, bottom plate reinforcing beam, 23, overall shell, 24, axial flow fan, 25, bottom plate, 26, surge protector. DETAILED DESCRIPTION
[0032] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The embodiments described in the drawings. Conversely, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive. EMBODIMENT
[0033] As Figures 1-4 shown, a micro energy storage portable power supply shell, comprising:
[0034] Shell structure: including main control board fixing plate 21, axial flow fan 24, fan fixing plate 20, and the overall shell 23 arranged around the fan. Also includes battery PACK protection box 18, fan fixing plate 20 around the design of air duct plastic paper and air duct baffle 19, and the overall shell 23 rear panel is provided with fan heat dissipation hole 8. The design of battery PACK protection box 18 makes the battery power system and other signal system separate, there will be no interference and other dangers;
[0035] The overall shell 23 front and rear panel is formed by laser cutting and bending machine bending processing, and a plurality of bending tools are spliced during bending to ensure that the bending interface forms a tear interface.
[0036] In use, first, the main control inverter circuit board is installed on the main control board fixing plate 21, ensuring that the circuit board is stable and correctly aligned. Then, the axial flow fan 24 is fixed on the fan fixing plate 20, and the axial flow fan 24 is located in front of the main control inverter board. The axial flow fan 24 arranged in this way is directly opposite the heat dissipation aluminum device installed on the main control board fixing plate 21, and adopts the cooling mode of air suction, which can effectively absorb the heat generated during the operation of the equipment.
[0037] In addition, by setting the air duct plastic paper and air duct baffle 19, the airflow generated by the fan can be guided to have directivity, thereby more efficiently cooling the main control inverter board.
[0038] Portable design: the front panel and the rear panel of the shell assembly 23 are each provided with a handle 1, facilitating carrying and moving.
[0039] Heat dissipation and display: the front panel of the shell assembly 23 is provided with four heat dissipation holes 3 on both sides, so as to improve the heat dissipation efficiency. The upper part and the lower part of the front panel are respectively provided with an LCD display screen 2 and an output plug-in port 6. A panel prompt lamp 4 and a control button 5 are sequentially arranged below the LCD display screen 2. The control button 5 is used for controlling the power supply circuit board. When pressed, the overall device is turned on. The surface of the control button 5 and the LCD display screen 2 is in the same plane as the surface of the first mounting portion.
[0040] Charging and protection: one side of the front panel of the shell assembly 23 is sequentially provided with a main control room safe button 9 and a photovoltaic charging port 10. The main control board safety button 9 is used to trip when a fault occurs, thereby protecting the main control board, and is pressed again to restore power. The photovoltaic charging port 10 is used to connect the photovoltaic panel to charge the device. The charging port uses Anderson large current terminals to improve the photovoltaic charging speed. The main control room safety button 10 is provided below the ground screw 11, which can hang the grounding wire at any position to ground the entire device. The lower part of the front panel is sequentially provided with three groups of air switches 12, a detachable wiring baffle 13 and two wire holes 14. The three groups of air switches 12 are respectively for alternating current charging, alternating current output and photovoltaic charging. The device is provided with two wire holes 14, and a rubber tooth is bound on the wire hole 14 to place the worn wire. The detachable wiring baffle 13 can be detached and directly connected to the device to provide long-term use conditions. The photovoltaic charging switch 12 is provided on one side with a surge protector 26 to enhance the safety of the charging process.
[0041] Internal support structure: the inside of the front panel of the shell assembly 23 is provided with a main control room safe button support frame 15 corresponding to the position of the main control room safe button 9, and a photovoltaic charging switch fixing frame 17 corresponding to the position of the photovoltaic charging switch 12, so that the main control room safe button 9 and the photovoltaic charging switch 12 can be sunk below the outer plane of the device, avoiding some misoperations caused by collision or lifting process. Many switches and buttons on the commonly used devices are exposed outside the device size, which is easy to cause misoperation. In addition, an operating panel wiring frame 16 is also provided to bind the wires on the front and rear panels of the shell assembly 23 with electrical devices to the main control board and other parts along the shell assembly 23 inside in the same direction. When the device needs to be maintained, the panel can be turned around the wire curvature radius center as the axis to open the panel without unplugging the internal wires.
[0042] Detail design: the edges of the bottom plate 25 adopt R30 arc design, which can make the edges of the device not conspicuous, can achieve the purpose of protecting the device from external collision, and can also play the role of structural stability and not easy to deform. The processing method of the arc R30 adopts a special CR20 die steel to make a mold first, and then adds a gasket on the mold or around the mold to adjust the size structure according to the different use requirements and use positions.
[0043] Bottom structure design: the bottom plate 25 is provided below the battery PACK protection box 18, and the bottom plate reinforcing beam 22 is welded on the bottom plate 25 to bear the gravity of the battery PACK protection box 18 and also play the role of tensioning the arc R30 to prevent it from deforming. During welding, intermittent welding is adopted to ensure that the bottom plate does not deform and the stress intensity meets the design requirements. In addition, the upper end of the arc R30 on the bottom plate 25 is extended for a distance, and is pressed by a bending machine, so that the side panel of the shell assembly 23 can be more firmly inserted and fixed with the bottom plate and integrated to achieve the effect of dust and water prevention. Four universal brake casters 7 are installed below the bottom plate to provide good mobility and positioning stability.
[0044] Socket design: in order to overcome the problem caused by improper arrangement of the interface during use of the portable energy storage device, the charging interface and the discharging interface are distributed in different areas of the shell assembly 23 to ensure that they do not interfere with each other physically. Embodiment
[0045] The shell assembly 23 is a full-external fixed screw type, and is assembled in an upper and lower through-cavity manner. The middle part has a circuit board mounting plate cavity for a distance to allow observation of the internal condition of the device during maintenance. A group of protruding parts in the middle part divide the interior of the shell assembly 23 into a first mounting cavity and a second mounting cavity, and the first mounting cavity and the second mounting cavity are connected. The first mounting cavity is used to mount the circuit board and the wireless network module, and the second mounting cavity is used to mount the battery PACK protection box 18 and the main circuit fuse. The first mounting cavity and the second mounting cavity are connected for the purpose of facilitating observation of the internal condition of the device during maintenance.
[0046] The above-described embodiments only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the utility model patent should be subject to the appended claims.
Claims
1. A micro energy storage portable power supply shell, comprising a main control board fixing plate (21), an axial flow fan (24), an outer shell (23) and a fan fixing plate (20) arranged around the axial flow fan (24), characterized in that, It also includes battery PACK protection box (18), the fan fixed plate (20) is equipped with air duct plastic paper and air duct baffle (19) around, the rear panel of the shell body (23) is equipped with fan cooling hole (8).
2. The micro energy storage portable power source housing of claim 1, wherein, The shell body (23) is laser cut and formed, and then is bent by a bending machine.
3. The micro energy storage portable power source housing of claim 2, wherein, The rear panel of the shell body (23) is equipped with four heat dissipation holes (3) on both sides, and the rear panel of the shell body (23) is equipped with an LCD display screen (2) and an output plug-in port (6) on the upper and lower parts, respectively.
4. The micro energy storage portable power source housing of claim 3, wherein, The front panel of the shell body (23) is equipped with a main control board safety button (9) and a photovoltaic charging port (10) on one side, the main control board safety button (9) is equipped with a grounding screw (11) below, and the front panel of the shell body (23) is equipped with three groups of air switches (12), a detachable wiring baffle (13) and two access holes (14) from bottom to top, the three groups of air switches (12) are respectively AC charging, AC output and photovoltaic charging, and one side of the air switch (12) is equipped with a surge protector (26).
5. The micro energy storage portable power source housing of claim 4, wherein, The front panel inside the shell body (23) is equipped with a main control board safety button support frame (15) corresponding to the position of the main control board safety button (9), and a switch fixing frame (17) corresponding to the position of the air switch (12), and the front panel inside the shell body (23) is further equipped with an operation panel wiring frame (16).
6. The micro energy storage portable power source housing of claim 5, wherein, The bottom plate (25) is provided below the battery PACK protection box (18), the bottom plate (25) is welded with a bottom plate reinforcing beam (22), and four universal brake casters (7) are arranged below the bottom plate (25).
7. The micro energy storage portable power source housing of claim 6, wherein, The edge of the bottom plate (25) is an R30 circular arc.
8. The micro energy storage portable power source housing of claim 7, wherein, The fan cooling hole (8) is spiral-shaped.
9. The micro energy storage portable power source housing of claim 1, wherein, The shell body (23) is a full-external fixed screw type, and is assembled in an upper and lower two-cavity manner, and has a circuit board mounting plate cavity in the middle.
10. The micro energy storage portable power source housing of claim 1, wherein, The shell body (23) is further equipped with charging interfaces and discharging interfaces distributed in different regional levels.