Wire duct pre-assembling, wiring and branching tool for motor train unit
The pre-assembled wiring and distribution tooling for EMU cable ducts with U-shaped components and ratchet structures solves the wiring errors and damage problems caused by traditional cable tie bundling, achieves effective distinction and protection of cables, reduces costs and adapts to the needs of cables of different specifications.
Patent Information
- Application Number
- CN202422943008.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-01
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2034-12-01
AI Technical Summary
Traditional train cable duct pre-wiring uses cable ties for bundling, which can lead to wiring errors, cable entanglement and damage, and is costly.
The EMU cable duct pre-assembly wiring and distribution tooling adopts U-shaped components and ratchet structure. The U-shaped space and ratchet are used to protect the cables to avoid damage, and it is formed in one piece through 3D printing to reduce costs.
It achieves effective distinction and protection of cables, avoids cable damage, has a simple structure and low cost, and is suitable for multiple uses and cables of different specifications.
Smart Images

Figure CN223462695U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of rail vehicles, in particular to a EMU wire slot pre-arrangement wiring distribution tool. BACKGROUND
[0002] In the field of rail vehicles, the traditional train wire slot pre-arrangement is a temporary bundling method using a ribbon, which not only wastes a lot of ribbon and time, but also is prone to errors during wiring distribution, and the cable is prone to entanglement, knotting and damage during wiring distribution.
[0003] Therefore, in order to meet the actual needs, the present application provides a EMU wire slot pre-arrangement wiring distribution tool. SUMMARY
[0004] In view of the defects in the prior art, the purpose of the present application is to provide a EMU wire slot pre-arrangement wiring distribution tool, which can effectively protect the cable and avoid damage to the cable while distinguishing the cable through the U-shaped space of the U-shaped component and the ratchet, and the overall structure is simple, can be integrally formed by 3D printing and has low cost.
[0005] To achieve the above purpose, the technical solution adopted by the present application is:
[0006] The present application provides a EMU wire slot pre-arrangement wiring distribution tool, which comprises:
[0007] A U-shaped component, the U-shaped component comprising:
[0008] A base;
[0009] Two support pieces are vertically arranged side by side on the base, and the base and the two support pieces form a U-shaped space;
[0010] The top end of each support piece is provided with a support end piece, each support end piece is inclined towards the space between the two support pieces, and the included angle between the support end piece and the corresponding support piece is obtuse;
[0011] A ratchet is arranged at the free end of the support end piece, and two ratchets are arranged at intervals;
[0012] A base connecting rod is arranged at the bottom of the base;
[0013] A bottom plate is arranged at the bottom of the base connecting rod;
[0014] A wiring distribution fixed guide rail base is provided with a inverted T-shaped guide rail, and the base connecting rod and the bottom plate of the U-shaped component are configured to slide along the track of the inverted T-shaped guide rail in the inverted T-shaped guide rail.
[0015] On the basis of the above technical scheme, the tooling further comprises:
[0016] A plurality of the U-shaped components are arranged in the inverted T-shaped guide rails of the line distribution fixed guide rail base in a detachable manner, and the arrangement direction of each ratchet wheel is the same as the arrangement direction of each U-shaped component.
[0017] On the basis of the above technical scheme, the tooling further comprises:
[0018] The cable classification nameplate is embedded in the sidewall of the base.
[0019] On the basis of the above technical scheme, the ratchet wheel is a cross ratchet wheel or a four-tooth ratchet wheel.
[0020] Compared with the prior art, the application has the following advantages:
[0021] The U-shaped space of the U-shaped component and the ratchet wheel can effectively protect the cable while distinguishing the cable, avoid damage to the cable, and the overall structure is simple, can be integrally formed by 3D printing, and has low cost. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.
[0023] Fig. 1 The structure diagram of the U-shaped component of the motor train unit line slot pre-arrangement and distribution tooling and the cable classification nameplate of the embodiment of the application;
[0024] Fig. 2 The structure diagram of the U-shaped component of the motor train unit line slot pre-arrangement and distribution tooling, the line distribution fixed guide rail base and the cable classification nameplate of the embodiment of the application;
[0025] In the drawings:
[0026] 1, U-shaped component; 10, base; 11, support piece; 12, support end piece; 13, ratchet wheel; 14, base connecting rod; 15, bottom plate; 2, line distribution fixed guide rail base; 20, inverted T-shaped guide rail; 3, cable classification nameplate; A, U-shaped space. DETAILED DESCRIPTION
[0027] To make the purposes, technical solutions, and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.
[0028] The embodiments of the present application are further described below in detail with reference to the drawings.
[0029] The embodiments of the present application provide a motor train unit wire slot pre-arrangement wiring distribution tool. Through the U-shaped space of the U-shaped component and the ratchet, the cable can be effectively protected while being distinguished, the cable is prevented from being damaged, the overall structure is simple, can be integrally formed by 3D printing, and is low in cost.
[0030] To achieve the above technical effects, the general idea of the present application is as follows:
[0031] A motor train unit wire slot pre-arrangement wiring distribution tool, the tool comprising:
[0032] The tool comprises:
[0033] A U-shaped component 1, the U-shaped component 1 comprising:
[0034] A base 10;
[0035] Two support pieces 11 are vertically arranged side by side on the base 10, and the base 10 and the two support pieces 11 form a U-shaped space A;
[0036] A support end piece 12 is arranged at the top end of each support piece 11, each support end piece 12 is inclined towards between the two support pieces 11, and the included angle between the support end piece 12 and the corresponding support piece 11 is obtuse;
[0037] A ratchet 13 is arranged at the free end of the support end piece 12, and two ratchets 13 are arranged at intervals;
[0038] A base connecting rod 14 is arranged at the bottom of the base 10;
[0039] A bottom plate 15 is arranged at the bottom of the base connecting rod 14;
[0040] A distribution fixed guide rail base 2 is arranged on the distribution fixed guide rail base 2, and the base connecting rod 14 and the bottom plate 15 of the U-shaped component 1 are configured to slide in the inverted T-shaped guide rail 20 along the track of the inverted T-shaped guide rail 20.
[0041] The embodiments of the present application are further described in detail below with reference to the accompanying drawings.
[0042] Referring to Figs. 1-2 The embodiments of the present application provide a motor train unit slot pre-arrangement and distribution tool, which comprises:
[0043] The tool comprises:
[0044] A U-shaped component 1, which comprises:
[0045] A base 10;
[0046] Two support members 11 are vertically arranged side by side on the base 10, and the base 10 and the two support members 11 form a U-shaped space A;
[0047] The top end of each support member 11 is provided with a support end member 12, each support end member 12 is inclined towards the space between the two support members 11, and the included angle between the support end member 12 and the corresponding support member 11 is obtuse;
[0048] A ratchet wheel 13 is arranged at the free end of the support end member 12, and two ratchet wheels 13 are arranged at intervals;
[0049] A base connecting rod 14 is arranged at the bottom of the base 10;
[0050] A bottom plate 15 is arranged at the bottom of the base connecting rod 14;
[0051] A distribution fixed guide rail base 2 is provided with an inverted T-shaped guide rail 20, and the base connecting rod 14 and the bottom plate 15 of the U-shaped component 1 are configured to slide along the track of the inverted T-shaped guide rail 20 in the inverted T-shaped guide rail 20.
[0052] It should be noted that the inverted T-shaped guide rail 20 has an opening at the top and an inverted T-shaped cavity inside, for the sliding of components in the space.
[0053] In the embodiments of the present application, through the U-shaped space of the U-shaped component and the ratchet wheel, the cable can be easily distinguished while being effectively protected from damage, and the overall structure is simple, can be integrally formed by 3D printing and has low cost.
[0054] Further, the tool further comprises:
[0055] A plurality of U-shaped components 1 are arranged in the inverted T-shaped guide rail 20 of the distribution fixed guide rail base 2 in a detachable manner, and the arrangement direction of each ratchet wheel 13 is the same as the arrangement direction of each U-shaped component 1.
[0056] Further, the tool further comprises:
[0057] The cable classification nameplate 3 is embedded in the side wall of the base 10.
[0058] Further, the ratchet 13 is a cross ratchet or a four-tooth ratchet.
[0059] It should be noted that the U-shaped component 1 can be in the form of a flexible branch support in specific use;
[0060] The use steps of the technical scheme of the embodiment of the application are as follows:
[0061] Firstly, the branch fixed guide rail base 2 in the EMU wire slot pre-assembly wiring branch tool is fixed on the pre-assembly table, which adopts a slidable track type, facilitating the disassembly of the U-shaped component 1, i.e. the flexible branch support, and the exchange of the position sequence of the flexible branch support during the branching process, thereby avoiding the adjustment of the cable carrying and the problem of cable knotting.
[0062] Secondly, the U-shaped component 1, i.e. the flexible branch support, in the EMU wire slot pre-assembly wiring branch tool is slid into the branch fixed guide rail base 2, and the corresponding U-shaped component 1, i.e. the flexible branch support, is selected according to the cable type and category required by the process;
[0063] The flexible branch support is made of 3D printed ABS plastic, which is resistant to chemical corrosion and heat, has a certain surface hardness, has high elasticity and toughness, and has the processing and molding characteristics of thermoplastic plastic and improved electrical properties;
[0064] 3D printing is convenient and relatively soft in texture and does not easily damage the cable, and can be manufactured again through 3D printing if damaged during use.
[0065] Thirdly, the cable classification nameplate 3 is installed on the U-shaped component 1, i.e. the flexible branch support, to facilitate the identification and differentiation of cable types and categories during the branching process, thereby improving the identification of the cable during the branching process.
[0066] Finally, according to the job instruction book and the branching table in the production process, the cable is placed in different U-shaped components 1, i.e. flexible branch supports, and the ratchet can be rotated by the weight of the cable or external force during the branching process, and the ratchet structure can prevent the cable from being squeezed and damaged during the branching process, and the internal ratchet structure can prevent the cable from jumping out during the wiring process, thereby preventing classification errors.
[0067] The EMU wire slot pre-assembly wiring branch tool of the embodiment of the application can be used repeatedly, and the U-shaped component 1, i.e. the flexible branch support, made of 3D printing also meets the subsequent cable requirements of different specifications.
[0068] In the description of the present application, it should be noted that the terms "upper", "lower", and the like are used for indicating the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. Unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be interpreted broadly, for example, can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0069] It should be noted that in the present application, relational terms such as "first" and "second", and the like are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed, or other elements inherent in such a process, method, article or apparatus. Without more limitations, the element defined by the statement "comprising a" does not exclude the presence of other identical elements in the process, method, article or apparatus including the element.
[0070] The above is only a specific embodiment of the present application, which enables those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features applied herein.
Claims
1. A motor train unit wire slot pre-arrangement wire distribution tooling, characterized in that, The tooling comprises: a U-shaped component (1) comprising: a base (10); two support pieces (11) arranged in parallel and spaced apart on the base (10), and the base (10) and the two support pieces (11) form a U-shaped space (A); a support end piece (12) is arranged at the top end of each support piece (11), each support end piece (12) is inclined towards the space between the two support pieces (11), and the included angle between the support end piece (12) and the corresponding support piece (11) is obtuse; a ratchet wheel (13) is arranged at the free end of the support end piece (12), and the two ratchet wheels (13) are arranged in parallel and spaced apart; a base connecting rod (14) is arranged at the bottom of the base (10); a bottom plate (15) is arranged at the bottom of the base connecting rod (14); a line fixing guide rail base (2) is arranged on the line fixing guide rail base (2), and a reverse T-shaped guide rail (20) is arranged on the line fixing guide rail base (2), and the base connecting rod (14) and the bottom plate (15) of the U-shaped component (1) are arranged to be able to slide along the track of the reverse T-shaped guide rail (20) in the reverse T-shaped guide rail (20).
2. The EMU wire slot pre-arrangement and distribution tooling according to claim 1, characterized in that, The tooling further comprises: a plurality of U-shaped components (1), each U-shaped component (1) is arranged in the reverse T-shaped guide rail (20) of the line fixing guide rail base (2) in a detachable manner, and the arrangement direction of each ratchet wheel (13) is the same as the arrangement direction of each U-shaped component (1).
3. The EMU wire slot pre-arrangement and distribution tooling of claim 1, wherein, The tooling further comprises: a cable classification nameplate (3) embedded in the side wall of the base (10).
4. The EMU line slot pre-arrangement and line distribution tooling according to claim 1, wherein: the ratchet wheel (13) is a cross ratchet wheel or a four-tooth ratchet wheel.