Horizontal double-helix feed mixing stirrer

By adopting an arc-shaped tank design and multiple detachable spiral blades in the horizontal mixer, the problems of uneven discharge, blade deformation, and residual feed spoilage have been solved, thereby improving the mixing effect and equipment reliability.

CN223464694UActive Publication Date: 2025-10-24JINZHOU ACAD OF SCI & TECH
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Patent Information

Application Number
CN202423159159.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-10-24
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing mixers have problems such as uneven discharge, easily deformed mixing blades, loud vibration and noise, and difficulty in cleaning residual feed at the bottom of the tank.

Method used

A horizontal double-spiral feed mixer with an arc-shaped converging side at the bottom of the tank was designed. It adopts multiple detachable inner and outer double-layer spiral blades, combined with a central discharge plate and a clamping block structure at the bottom of the tank, and improves the discharge port design.

Benefits of technology

It achieves uniform mixing, simplifies the discharge process, reduces blade wear, prevents feed residue from spoiling, and improves mixing efficiency and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a horizontal type double helix feed mixing blender, which relates to the horizontal type blender field, and comprises a tank body and a main support used for supporting the tank body, the bottom end of the tank body is provided with a discharge port, the discharge port is provided with a discharge plate, the bottom end of the discharge plate is hinged with the side surface of the bottom of the tank body, the side surface is a cambered surface, and the discharge plate is collected at the discharge port; a plurality of blade brackets which are perpendicular to the axial direction and extend towards the inner side wall of the tank body in two directions are arranged at two ends and in the middle of the main shaft; fixing holes are formed in the joints of the spiral blades and the blade supports, detachable connection is achieved through threaded blocks, and the feed quality is prevented from being affected by feed residue decay through cambered surface collection arranged on the side face of the bottom of the tank body; the plurality of detachable spiral blades are arranged, so that the stirring effect is ensured through the arrangement of the paired inner and outer double-layer spiral blades, and meanwhile, the blades are independently replaced; the discharging plate is arranged in the center of the bottom of the tank body and matched with the cambered surface arranged on the side face of the bottom of the tank body for collection, and discharging of feed is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of horizontal mixers, and more specifically, to a horizontal double-screw feed mixing mixer. Background Art

[0002] The small mixed ration feed mixer is designed according to the nutritional needs of livestock and poultry such as cattle and sheep in different growth and development stages. It mixes and processes roughage, green fodder and concentrate in proportion according to the designed ration formula for different stages to form a mixed feed with relatively balanced nutrition.

[0003] CN205799845U discloses a forced horizontal mixer, which includes a frame, a horizontal mixing tank mounted on the frame, a sealing cover provided on the top of the horizontal mixing tank, a feed port provided on the sealing cover, a horizontally arranged mixing shaft provided in the horizontal mixing tank, a double-helix mixing blade installed on the mixing shaft, a mixing motor provided at the rear of the horizontal mixing tank, the mixing motor connected to the mixing shaft via a coupling, and a discharge door panel provided on the front lower side of the horizontal mixing tank.

[0004] The existing mixers have the following problems during use: 1. The existing discharge port is located on one side of the mixing tank body. The single-sided discharge causes uneven mixing and inconvenience in discharging. In order to fully discharge the material, a dumping device is often provided, which increases the complexity of the device; 2. The mixing blades repeatedly collide during the mixing process, causing deformation when mixing hard feed, reducing the mixing effect, and causing imbalance in the mixing shaft. The vibration and noise during the mixing process increase and affect the service life of the motor; 3. The mixing tank body is mostly cylindrical, and the feed is easily retained at the bottom seam, which is difficult to clean. Over time, it will cause corruption and affect the health of livestock and poultry. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a horizontal double-screw feed mixing and stirring machine.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] The horizontal double-screw feed mixer comprises a tank body and a main bracket for supporting the tank body, wherein a main shaft is rotatably connected inside the tank body, and a feed port is provided at the top of the tank body; the main shaft is driven by a motor, and the main shaft is also connected to a spiral blade, and a discharge port is provided at the bottom end of the tank body, and a discharge plate is provided at the discharge port, and the bottom end of the discharge plate is hinged to the tank body; the side surface of the bottom of the tank body is an arc surface and converges at the discharge port; a plurality of blade brackets perpendicular to the axial direction and extending in two directions toward the inner wall of the tank body are provided at both ends and the middle of the main shaft; fixing holes are provided at the connection between the spiral blades and the blade brackets, and the two ends and the middle of the spiral blades are respectively connected to the blade brackets on both sides and the blade bracket in the middle, and are connected by threaded blocks;

[0008] The spiral blade comprises a first outer blade, a first inner blade, a second inner blade, and a second outer blade, all of which are one spiral; the first outer blade and the second outer blade rotate in the same direction, the first inner blade and the second inner blade are located inside the first outer blade and the second outer blade and rotate in the opposite direction of the first outer blade and the second outer blade.

[0009] As a further optimization of the utility model, the starting point and the ending point of the first outer blade are located at the end portions of the blade supports on the same side of the two ends of the main shaft, and the starting point and the ending point of the second outer blade are located at the end portions of the blade supports on the other side of the two ends of the main shaft; the starting point and the ending point of the first inner blade are located at the middle portions of the blade supports on the same side of the two ends of the main shaft, and the starting point and the ending point of the second inner blade are located at the middle portions of the blade supports on the other side of the two ends of the main shaft; the stirring effect is improved by increasing the number of blades, and the installation is facilitated by reducing the number of blade channels.

[0010] As a further optimization of the utility model, the threaded block comprises a dismounting bolt and a dismounting nut, the top of the dismounting bolt is provided with an internal hexagonal hole to avoid wear of the external hexagonal hole during stirring; the dismounting nut is provided with a plurality of limiting blocks on the side facing the dismounting bolt, which are matched with the fixing holes and used for limiting the rotation of the dismounting nut to facilitate dismounting; the outer sides of the dismounting bolt and the dismounting nut are arc-shaped to reduce the resistance of the threaded block.

[0011] As a further optimization of the utility model, the main support is provided with a side support on one side; rotating bearings are fixed on the two sides of the tank body and located at the connection between the rotating shaft and the rotating connection; a speed reducer and the motor are fixed on the side support, the output end of the speed reducer is fixedly connected with the rotating shaft, and the output end of the motor and the receiving end of the speed reducer are fixed with a belt pulley and are driven through a belt, so that the pollution of feed dust to the motor is reduced through the transmission arrangement.

[0012] As a further optimization of the utility model, the top of the tank body is a cylindrical surface, the top is provided with a feeding port, and a feeding plate is hingedly connected, the size of the lateral opening of the feeding port is greater than the distance between the blade supports on the two sides, and the area of the feeding port is increased to facilitate the replacement of the spiral blade.

[0013] As a further optimization of the utility model, the tank body is rotatably connected with a clamping block on the side close to the discharge plate, the clamping block is located above the discharge plate and is used for clamping the discharge plate.

[0014] Technical effects and advantages of the utility model:

[0015] 1. The arc surface arranged on the side of the tank body bottom can avoid the corruption of feed residues and affect the quality of the feed.

[0016] 2. By setting multiple detachable spiral blades, the stirring effect is ensured and the blades are replaced individually by setting pairs of inner and outer double-layer multiple spiral blades.

[0017] 3. The discharge of the feed is realized by setting a discharge plate at the central position of the tank bottom and cooperating with the arc surface convergence set at the side of the tank bottom. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a structure schematic view of the horizontal double-spiral feed mixing and stirring machine.

[0019] Figure 2 It is a rear view of the horizontal double-spiral feed mixing and stirring machine.

[0020] Figure 3 It is a side view of the horizontal double-spiral feed mixing and stirring machine.

[0021] Figure 4 It is an installation schematic view of the spiral blade in the horizontal double-spiral feed mixing and stirring machine.

[0022] Figure 5 It is a structure schematic view of the spiral blade in the horizontal double-spiral feed mixing and stirring machine.

[0023] Figure 6 It is a structure schematic view of the spiral blade in the horizontal double-spiral feed mixing and stirring machine.

[0024] The reference signs are: 1, motor; 2, side support; 3, belt pulley; 4, threaded block; 5, speed reducer; 6, main shaft; 7, blade support; 8, spiral blade; 9, main support; 10, rotating bearing; 11, feeding plate; 12, tank body; 13, belt; 14, discharge plate; 15, clamping block; 401, inner hexagonal hole; 402, dismounting bolt; 403, limiting block; 404, dismounting nut; 801, first outer blade; 802, first inner blade; 803, second inner blade; 804, second outer blade; 805, fixing hole. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0026] Reference is made to the drawings Figures 1-5As shown, the horizontal double helix feed mixing stirrer, including tank body 12 and for supporting the main bracket 9 tank body 12, the tank body 12 inside the main shaft 6 is rotatably connected, tank body 12 top is equipped with feed inlet; The main shaft 6 is driven by the motor 1, the main shaft 6 is also connected with spiral blade 8, the tank body 12 bottom is equipped with discharge port, the discharge port is equipped with discharge plate 14, the discharge plate 14 bottom is hinged to the tank body 12;

[0027] The bottom side of the tank 12 is arc-shaped and converges at the discharge port; The main shaft 6 is provided with a plurality of blade supports 7 extending bidirectionally towards the inner side wall of the tank 12 at both ends and the middle of the main shaft 6; The connection between the spiral blade 8 and the blade support 7 is provided with a fixing hole 805, and is detachably connected through a threaded block 4; The spiral blade 8 is connected to the blade supports 7 on both sides and the blade support 7 in the middle at both ends and the middle of the spiral blade 8; The spiral blade 8 includes a first outer blade 801, a first inner blade 802, a second inner blade 803 and a second outer blade 804, which are all helical; The first outer blade 801 and the second outer blade 804 have the same rotation direction, the first inner blade 802 and the second inner blade 803 are located inside the first outer blade 801 and the second outer blade 804, and have opposite rotation directions to the first outer blade 801 and the second outer blade 804; The setting of the reverse spiral blade 8 improves the stirring effect; The setting of a single helical blade reduces the number of fixed parts, facilitates installation, and facilitates replacement of the single helical blade 8.

[0028] As shown in the drawings, Figure 4 In the embodiment of the utility model, the starting point and the ending point of the first outer blade 801 are located at the end portions of the blade supports 7 on the same side of both ends of the main shaft 6, and the starting point and the ending point of the second outer blade 804 are located at the end portions of the blade supports 7 on the other side of both ends of the main shaft 6; The starting point and the ending point of the first inner blade 802 are located at the middle portions of the blade supports 7 on the same side of both ends of the main shaft 6, and the starting point and the ending point of the second inner blade 802 are located at the middle portions of the blade supports 7 on the other side of both ends of the main shaft 6.

[0029] As shown in the drawings, Figure 6 In the embodiment of the utility model, the threaded block 4 includes a dismounting bolt 402 and a dismounting nut 404, the top of the dismounting bolt 402 is provided with an internal hexagonal hole 401; The dismounting nut 404 is provided with two limiting blocks 403 on the side facing the dismounting bolt 402, which cooperate with the fixing hole 805; The outer side of the dismounting bolt 402 and the dismounting nut 404 is arc-shaped.

[0030] In the working process of the utility model, the abrasion in the stirring process is reduced through the setting of the inner hexagonal hole 401, the feed material quality is convenient to clean, the dismounting bolt 402 can be removed, the dismounting nut 404 can be inserted in the fixing hole 805 without rotating through the setting of the limiting block 403, and the installation of the threaded block 4 is facilitated.

[0031] As Figures 2-4 shown in the utility model embodiment, the side support 2 is arranged on one side of the main support 9, rotating bearings 10 are fixed on both sides of the tank body 12 and located at the rotating shaft and rotating connection, the speed reducer 5 and the motor 1 are fixed on the side support 2, the output end of the speed reducer 5 is fixedly connected with the rotating shaft, the output end of the motor 1 and the receiving end of the speed reducer 5 are fixed with the belt pulley 3, and the belt pulley 3 is driven through the belt 13, for driving the rotation of the main shaft 6.

[0032] As Figure 2 and Figure 3 shown in the utility model embodiment, the top of the tank body 12 is a cylindrical surface, the top is provided with a feeding port, and the feeding port is hingedly connected with a feeding plate 11, and the lateral opening size of the feeding port is greater than the distance between the blade supports 7 on both sides.

[0033] In the working process of the utility model, the feeding plate 11 is opened to feed, or the spiral blade 8 is replaced.

[0034] As Figure 2 and Figure 3 shown in the utility model embodiment, the tank body 12 is rotatably connected with a clamping block 15 on the side close to the discharge plate 14, the clamping block 15 is located above the discharge plate 14, and the discharge plate 14 is clamped.

[0035] In the working process of the utility model, the clamping block 15 limits the discharge plate 14, and the setting of the discharge plate 14 also provides a track for the discharge of the feed.

[0036] The above is only the preferred embodiment of the utility model, and is not used for limiting the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A horizontal double-screw feed mixer, comprising a tank body and a main bracket for supporting the tank body, wherein a main shaft is rotatably connected to the inside of the tank body, and a feed inlet is provided at the top of the tank body; the main shaft is driven by a motor and is also connected to a spiral blade, characterized in that: The tank body bottom end is provided with a discharge port, the discharge port is provided with a discharge plate, and the discharge plate bottom end is hinged to the tank body; The tank body bottom side is an arc surface and is narrowed at the discharge port; The main shaft two ends and the middle are provided with a plurality of blade supports which are perpendicular to the axial direction and extend bidirectionally to the tank body inner side wall; The spiral blade and the blade support connection are provided with a fixing hole, and are detachably connected through a threaded block, and the spiral blade two ends and the middle are connected to the two side blade supports and the middle blade support; The spiral blade includes a first outer blade, a first inner blade, a second inner blade, and a second outer blade, which are all one spiral; the first outer blade and the second outer blade have the same rotation direction, the first inner blade and the second inner blade are located inside the first outer blade and the second outer blade, and have opposite rotation directions with the first outer blade and the second outer blade.

2. The horizontal double spiral feed mixing and stirring machine according to claim 1, characterized in that: The first outer blade starting point and the end point are located at the same side end of the blade support at the main shaft two ends, the second outer blade starting point and the end point are located at the other side end of the blade support at the main shaft two ends; the first inner blade starting point and the end point are located at the same side middle of the blade support at the main shaft two ends, and the second inner blade starting point and the end point are located at the other side middle of the blade support at the main shaft two ends.

3. The horizontal double spiral feed mixing and stirring machine according to claim 1, characterized in that: The threaded block includes a disassembly bolt and a disassembly nut, the disassembly bolt top is provided with an internal hexagonal hole; the disassembly nut is provided with a plurality of limiting blocks on the side of the disassembly bolt, matched with the fixing hole; the disassembly bolt and the disassembly nut outside are circular arc shapes.

4. The horizontal twin-screw feed mixing and conditioning mill according to claim 1, characterized in that: One side of the main support is provided with a side support; the tank body two sides are fixed with rotating bearings, which are located at the rotating shaft and rotating connection; the side support is fixed with a speed reducer and the motor, the speed reducer output end is fixedly connected with the rotating shaft, and the motor output end and the speed reducer receiving end are fixed with a belt pulley and are driven through a belt.

5. The horizontal twin-screw feed mixing and conditioning mill according to claim 1, characterized in that: The tank body top is a cylindrical surface, the top is provided with a feeding port, and a feeding plate is hinged, and the feeding port side opening size is larger than the blade support interval.

6. The horizontal twin-screw feed mixing and conditioning mill according to claim 1, characterized in that: The tank body is rotatably connected with a clamping block on the side close to the discharge plate, the clamping block is located above the discharge plate, and is used for clamping the discharge plate.

Citation Information

Patent Citations

  • Force horizontal mixer

    CN205799845U