Temperature-controllable biological reaction tank stirring device
By introducing stirring components, heating components and sensors into the bioreactor, the temperature control and cleaning problems are solved, the stirring effect and equipment practicality are improved, and sufficient reaction and convenient cleaning are achieved at a specific temperature.
Patent Information
- Application Number
- CN202422608605.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Existing bioreactors are difficult to control the temperature inside the tank, have poor stirring effects, are inconvenient to clean and detect liquid levels, and have poor practicality.
A temperature-controlled bioreactor stirring device was designed, which is equipped with a stirring assembly, a heating assembly, a temperature sensor, and a liquid level sensor. Temperature control and stirring are achieved through a stirring rod and a spiral heating wire. A solenoid valve is provided to facilitate material discharge, and the tank body can be easily cleaned through a lifting lug.
The stirring effect of full reaction at a specific temperature is achieved, the mixing reaction efficiency is improved, and cleaning and liquid level monitoring are facilitated, thereby improving the practicality of the equipment.
Smart Images

Figure CN223464819U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to biological reaction tank stirring equipment related technical field especially, it is a kind of controllable temperature biological reaction tank stirring device. BACKGROUND
[0002] Reaction tank is a kind of applied in petroleum, chemical industry, rubber, pesticide, dye, food industry, it is suitable for completing vulcanization, hydrogenation, alkylation, polymerization, condensation and other process, and many process of organic dyestuff and intermediate reaction equipment. Current existing biological reaction tank is inconvenient to detect and control the temperature in tank body, it is more difficult to realize for the preservative or ferment at specific temperature, only can carry out sufficient reaction, and material mixing is stirred to carry out sufficient reaction, preservative such as sulfite, sorbic acid, benzoic acid etc., and the stirring effect of existing equipment is also general, overall use effect is poor, simultaneously, it is not convenient to detect liquid level in tank and clean tank body, and practicality is poor. UTILITY MODEL CONTENTS
[0003] The utility model aims at providing a kind of controllable temperature biological reaction tank stirring device, to solve the temperature of existing biological reaction tank more difficult control in above-mentioned background art, and inconvenient cleaning etc.
[0004] To achieve the above object, the utility model provides the following technical scheme: a kind of controllable temperature biological reaction tank stirring device, including tank body, the tank body bottom annularly is equipped with several support frames, the tank body top is equipped with tank cover, the tank cover middle part is equipped with stirring assembly, the tank cover top is symmetrically equipped with feed inlet, the tank body inside is equipped with heating assembly, the tank body outer wall is equipped with controller, the tank body bottom is equipped with discharge outlet, the discharge outlet bottom is equipped with material guiding component.
[0005] As preferred, the stirring assembly includes the stirring rod one that is rotatably arranged through the center of the tank cover, a plurality of stirring rods two are rotatably arranged around the stirring rod one, a plurality of stirring blocks are arranged on the outer wall of the stirring rod one and the stirring rod two from top to bottom, a driving wheel is arranged on the top of the stirring rod one, a driven wheel is rotatably arranged on the top of the stirring rod two and engaged with the driving wheel, a motor bracket is arranged on the top of the tank cover, and a motor is arranged on the top of the motor bracket and fixedly connected with the top end of the stirring rod one through an output shaft.
[0006] As preferred, the stirring blocks are cross-shaped, the stirring blocks arranged on the outer wall of the stirring rod one and the stirring rod two are staggered, and a flow guide rod is arranged on the bottom end of the stirring rod one.
[0007] As preferred, the heating assembly includes a heating cavity opened on the top of the tank body, a spiral heating wire is sleeved around the inside of the tank body along the heating cavity, a wire groove is arranged on the top of the heating cavity and located on the side of the controller, and an annular seat is arranged on the top of the heating cavity.
[0008] As preferred, the annular seat top is annularly provided with a clamping table, the tank cover bottom is provided with a clamping groove in clamping connection with the clamping table, the annular seat top is symmetrically provided with a plurality of positioning pins, the tank cover is provided with positioning holes in plug connection with the positioning pins, the annular seat top is symmetrically provided with through holes, and the tank cover top side edge is symmetrically provided with lifting lugs.
[0009] As preferred, the material guiding assembly comprises an electromagnetic valve in communication with the discharge port, and a material guiding pipe in communication with the bottom of the electromagnetic valve and provided with a threaded joint at one end.
[0010] As preferred, the tank body side wall is provided with an inspection cavity in communication with the inside thereof, the inspection cavity bottom is provided with a filter screen, the tank cover is provided with mounting holes corresponding to the inspection cavity, and a liquid level sensor and a temperature sensor are respectively mounted in the mounting holes.
[0011] As preferred, the motor frame is provided with a U-shaped groove corresponding to the feeding port, and the feeding port is connected with a feeding pipe and a feeding frame.
[0012] The utility model discloses beneficial effects:
[0013] 1. Through the feeding port, liquid phase biological material and preservative, ferment and the like are guided into the tank body, then the material and various additives in the tank body are stirred and mixed by starting the motor to drive the stirring block, the material in the tank body is heated and treated by the controller controlling the spiral heating wire, and the temperature in the tank body is regulated and controlled by cooperating with the temperature sensor, so that the preservative or ferment that can fully react under a specific temperature is fully mixed and reacted with the material, the mixing reaction effect is improved, the opening and closing of the electromagnetic valve are controlled, the material after full mixing and reaction is guided out of the tank body, and the overall use effect is improved.
[0014] 2. By disassembling the bolts of the tank cover and the tank body, the tank cover can be lifted from the top of the tank body through the lifting lug, so that the cleaning treatment of the tank body or the stirring rod one and the stirring rod two is conveniently realized, and the practicability of the equipment is improved.
[0015] 3. The stirring blocks of the stirring rod one and the stirring rod two outer circular walls are staggered and arranged in a cross shape, so that the mixing and stirring effect of the stirring blocks on the material and additives in the tank body is improved, and the material precipitated to the bottom of the tank body is stirred upward by the flow guide rod at the bottom of the stirring rod one, so that the overall stirring effect is further improved.
[0016] 4. The liquid level sensor and the temperature sensor are respectively installed in the middle of the tank cover through the mounting holes, so that the amount of the material in the tank body is detected through the liquid level sensor, the material is monitored, and the temperature in the tank body is monitored through the temperature sensor. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is the first perspective three-dimensional structure schematic view of the embodiment of the utility model;
[0018] Figure 2 It is the second perspective three-dimensional structure schematic view of the embodiment of the utility model;
[0019] Figure 3 It is the three-dimensional structure schematic view of the embodiment of the utility model in removing the tank cover and the stirring assembly;
[0020] Figure 4 It is the sectional three-dimensional structure schematic view of the embodiment of the utility model in removing the tank cover and the stirring assembly;
[0021] Figure 5 It is the first perspective three-dimensional structure schematic view of the embodiment of the tank cover and the stirring assembly in the utility model;
[0022] Figure 6 It is the second perspective three-dimensional structure schematic view of the tank cover and the stirring assembly in the embodiment of the utility model.
[0023] In the drawing: 1, tank body; 2, support frame; 3, tank cover; 31, clamping groove; 32, positioning hole; 33, lifting lug; 4, stirring assembly; 41, stirring rod one; 42, stirring rod two; 43, stirring block; 44, driving wheel; 45, driven wheel; 46, motor frame; 461, U-shaped groove; 47, motor; 48, flow guide rod; 5, feed inlet; 6, heating assembly; 61, heating cavity; 62, spiral heating wire; 63, wire groove; 64, annular seat; 641, clamping table; 642, positioning pin; 643, through hole; 7, controller; 8, discharge port; 9, material guiding assembly; 91, electromagnetic valve; 92, material guiding pipe; 93, threaded joint; 10, inspection cavity; 11, filter screen; 12, mounting hole; 13, liquid level sensor; 14, temperature sensor; 15, feed pipe; 16, feed frame. DETAILED DESCRIPTION
[0024] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Please refer to Figures 1 to 6The utility model provides a controllable temperature biological reaction tank stirring device, including the jar body 1, the jar body 1 bottom annularly is equipped with a plurality of support frame 2, the jar body 1 top is equipped with the jar cover 3, the jar cover 3 middle part is equipped with stirring subassembly 4, the jar cover 3 top is equipped with the feed inlet 5, the jar body 1 inside is equipped with heating assembly 6, the jar body 1 outer wall is equipped with controller 7, the jar body 1 bottom is equipped with the discharge gate 8, the discharge gate 8 bottom is equipped with guide component 9, through feed inlet 5 respectively with liquid phase biological material and antiseptic, ferment etc are guided to the jar body 1 inside, then through starting stirring subassembly 4 makes stirring block 43 to the material in jar body 1 inside and various additives carry out stirring mixing, simultaneously through heating assembly 6 to the material in jar body 1 inside carries out heating treatment, and through controller 7 realizes the regulation of temperature in jar body 1, realizes for under the specific temperature, only can carry out the antiseptic or ferment etc of sufficient reaction, and the material stirring is fully mixed reaction, improves the mixed reaction effect, then through guide component 9 convenient with the material after fully mixed reaction from the jar body 1 inside guide, promotes the overall use effect, simultaneously through the bolt of jar cover 3 and jar body 1 installation connection's dismantlement, it is convenient to through the lifting lug 33 to lift up jar cover 3 from the jar body 1 top, and then conveniently realize the cleaning treatment to jar body 1 inside or stirring subassembly 4, improve the practicability of equipment.
[0026] As Figure 5 And Figure 6 Specifically, the stirring subassembly 4 includes a stirring rod one 41 rotatably arranged through the center of the jar cover 3, a plurality of stirring rods two 42 rotatably arranged in an annular shape outside the stirring rod one 41, a plurality of stirring blocks 43 arranged from top to bottom on the outer wall of the stirring rod one 41 and the stirring rod two 42, a driving wheel 44 arranged on the top of the stirring rod one 41, a driven wheel 45 arranged in transmission engagement with the driving wheel 44 on the top of the stirring rod two 42, a motor bracket 46 arranged on the top of the jar cover 3, a motor 47 arranged on the top of the motor bracket 46 and fixedly connected with the top end of the stirring rod one 41 through an output shaft, the motor 47 is started to drive the stirring rod one 41 to rotate synchronously, the driving wheel 44 on the top of the stirring rod one 41 is in transmission engagement with the engaged driven wheel 45, thereby driving the plurality of stirring rods two 42 outside to rotate, and the stirring blocks 43 arranged on the outer wall of the stirring rod one 41 and the stirring rod two 42 are fully mixed and stirred with the materials and various additives in the jar body 1.
[0027] Specific, the stirring block 43 is cross-shaped, the stirring block 43 provided on the outer wall of the stirring rod one 41 and the stirring rod two 42 is staggered, the bottom end of the stirring rod one 41 is provided with a flow guide rod 48, the stirring block 43 on the outer wall of the stirring rod one 41 and the stirring rod two 42 is staggered and arranged in a cross shape, thereby improving the mixing and stirring effect of the stirring block 43 on the materials in the tank body 1 and the additives, and the flow guide rod 48 at the bottom of the stirring rod one 41 facilitates the upward flow of the materials deposited at the bottom of the tank body 1, thereby further improving the overall stirring effect.
[0028] As shown in Figure 4 , specifically, the heating assembly 6 comprises a heating cavity 61 opened at the top of the tank body 1, a spiral heating wire 62 is sleeved on the inner side of the tank body 1 along the heating cavity 61, a wire groove 63 is provided on the side of the controller 7 at the top of the heating cavity 61, and an annular seat 64 is provided at the top of the heating cavity 61. The spiral heating wire 62 is led out of the heating cavity 61 through the wire groove 63 and connected with the wire of the controller 7, and the spiral heating wire 62 is controlled by the controller 7 to heat the tank body 1 during the stirring process of the stirring block 43, thereby improving the temperature of the materials in the tank body 1 during the stirring and mixing reaction, fully mixing the materials with various additives, and improving the overall reaction effect.
[0029] As shown in Figure 3 , specifically, the annular seat 64 is annularly provided with a clamping table 641 at the top, the bottom of the tank cover 3 is clamped with a clamping groove 31 of the clamping table 641, a plurality of positioning pins 642 are symmetrically provided at the top of the annular seat 64, the tank cover 3 is inserted with a positioning hole 32 of the positioning pin 642, and a through hole 643 is symmetrically provided at the top of the annular seat 64. A lifting lug 33 is symmetrically provided on the top side edge of the tank cover 3. The heating cavity 61 is sealed by the annular seat 64, and the clamping groove 31 of the tank cover 3 is clamped with the clamping table 641 at the top, and the positioning hole 32 is inserted and matched with the positioning pin 642, thereby facilitating the installation and disassembly of the tank cover 3 on the top of the tank body 1 by locking bolts or disassembly bolts, thereby facilitating the installation of the tank body 1 after the installation to realize the stirring treatment of the materials in the tank body 1, or after the disassembly to realize the cleaning of the tank body 1 or the cleaning treatment of the stirring assembly 4, and improving the overall practicability.
[0030] As shown in Figure 2 , specifically, the material guiding assembly 9 comprises an electromagnetic valve 91 communicated with the discharge port 8, a material guiding pipe 92 communicated with the bottom of the electromagnetic valve 91, and a threaded joint 93 provided at one end of the material guiding pipe 92. The opening and closing of the electromagnetic valve 91 is controlled by the controller 7, thereby facilitating the discharge of the materials in the tank body 1 after the sufficient mixing and reaction, and the further conveying of the discharged materials through the threaded joint 93 connected with the external flow guide pipe.
[0031] Specifically, the bottom of the tank body 1 is funnel-shaped, facilitating the discharge of the fully mixed material from the tank body 1.
[0032] Specifically, the side wall of the tank body 1 is provided with a detection cavity 10 corresponding to the through hole 643 in the inside thereof, the bottom of the detection cavity 10 is provided with a filter screen 11, the tank cover 3 is provided with mounting holes 12 corresponding to the detection cavity 10, and liquid level sensors 13 and temperature sensors 14 are respectively mounted in the mounting holes 12. The liquid level sensors 13 and the temperature sensors 14 are respectively mounted in the middle of the tank cover 3 through the mounting holes 12 and extend into the detection cavity 10 through the through hole 643, so as to facilitate the detection of the amount of material in the tank body 1 by the liquid level sensors 13, realize the monitoring of the material, and facilitate the monitoring of the temperature in the tank body 1 by the temperature sensors 14.
[0033] Specifically, the filter screen 11 prevents the material or additives in the tank body 1 from entering the detection cavity without being fully mixed.
[0034] Specifically, the motor frame 46 is provided with a U-shaped groove 461 corresponding to the feed port 5, the feed port 5 is respectively connected with a feed pipe 15 and a feed frame 16, the U-shaped groove 461 is arranged in the motor frame 46, so as to facilitate the connection of the feed pipe 15 or the feed frame 16 with the feed port 5, and then the liquid biological material is introduced into the tank body 1 through the feed pipe 15, and various additives are introduced into the tank body 1 through the feed frame 16, so as to conveniently realize the feeding treatment.
[0035] Specifically, the top of the feed frame 16 is provided with a sliding groove, and a cover plate is slidably arranged in the sliding groove. By pulling the cover plate to move along the sliding groove, the opening and closing of the feed frame 16 is realized, and various additives are introduced into the tank body 1.
[0036] Specifically, the controller 7 is externally provided with a plurality of function buttons, and the device is in different working states by clicking different function buttons.
[0037] The utility model discloses a working principle: when using, respectively through feed inlet 5 and prevent the introduction of liquid phase biological material and preservative, ferment etc. to jar body 1 inside, then through starting motor 47 drive stirring block 43 to the material and various additives in jar body 1 inside are stirred and mixed, through controller 7 control spiral heating wire 62 to the material in jar body 1 inside is heated and is handled simultaneously, and cooperate temperature sensor 14 realizes the regulation of temperature in jar body 1, make for under the specific temperature, only preservative or ferment etc. can carry out the full reaction, and material stirring full mixed reaction, improve the mixed reaction effect, control the opening and closure of solenoid valve 91 again and conveniently export the material from jar body 1 after full mixed reaction, promote the use effect of whole, through the bolt of jar cover 3 and jar body 1 installation connection simultaneously, conveniently through lifting lug 33 and lift jar cover 3 from jar body 1 top, and then conveniently realize the cleaning treatment to jar body 1 inside or stirring rod one 41, stirring rod two 42, improve the practicability of equipment.
[0038] The above only is the preferred embodiment of the utility model, and does not use to limit the utility model, and any modification, equivalent replacement or improvement etc. that is made within the spirit and principle of the utility model should include in the protection scope of the utility model.
Claims
1. A controllable temperature bioreactor stirring device, comprising a tank body (1), wherein a plurality of support frames (2) are arranged annularly at the bottom of the tank body (1), characterized in that: The tank body (1) top is equipped with tank cover (3), tank cover (3) middle part is equipped with stirring assembly (4), tank cover (3) top symmetry is equipped with feed inlet (5), tank body (1) inside is equipped with heating assembly (6), tank body (1) outer wall is equipped with controller (7), tank body (1) bottom is equipped with discharge port (8), discharge port (8) bottom is equipped with guide component (9); Stirring assembly (4) includes the stirring rod one (41) that is rotatable through the center of tank cover (3), a plurality of stirring rod two (42) are rotatably arranged on the outside of stirring rod one (41), the outer circular wall of stirring rod one (41) and stirring rod two (42) is all equipped with a plurality of stirring blocks (43) from top to bottom, the top of stirring rod one (41) is equipped with driving wheel (44), the top of stirring rod two (42) is equipped with driven wheel (45) with driving wheel (44) meshing transmission, the top of tank cover (3) is equipped with motor frame (46), the top of motor frame (46) is equipped with motor (47) with output shaft and the top end of stirring rod one (41) fixed connection.
2. A temperature-controllable bioreactor stirring device according to claim 1, characterized in that; Stirring block (43) is cross-shaped, the stirring blocks (43) of the outer circular wall of stirring rod one (41) and stirring rod two (42) are staggered, the bottom end of stirring rod one (41) is equipped with flow guide rod (48).
3. The temperature-controllable bioreactor stirring device according to claim 1, wherein Heating assembly (6) includes the heating cavity (61) that is opened in the top of tank body (1), the heating cavity (61) is sleeved with helical heating wire (62) along the inside of tank body (1), the top of heating cavity (61) is equipped with wire groove (63) on the side of controller (7), the top of heating cavity (61) is equipped with annular seat (64).
4. A temperature-controllable bioreactor stirring device according to claim 3, characterized in that; The top of annular seat (64) is annularly equipped with clamping table (641), the bottom of tank cover (3) is equipped with clamping groove (31) with clamping table (641), the top of annular seat (64) is symmetrically equipped with a plurality of positioning pins (642), the tank cover (3) is equipped with positioning hole (32) with the insertion of positioning pin (642), the top of annular seat (64) is symmetrically equipped with through hole (643), the top of tank cover (3) is symmetrically equipped with lug (33).
5. The controllable temperature biological reaction tank stirring device according to claim 1, wherein; The guide component (9) includes the electromagnetic valve (91) that is communicated with the discharge port (8), the electromagnetic valve (91) is equipped with guide pipe (92) with communication at the bottom, the guide pipe (92) is equipped with threaded joint (93) at one end.
6. A temperature-controllable bioreactor stirring device according to claim 1, characterized in that; The side wall of tank body (1) is communicated with the inside and is equipped with inspection cavity (10), the bottom of inspection cavity (10) is equipped with filter screen (11), the tank cover (3) is equipped with mounting hole (12) corresponding to the inspection cavity (10), the liquid level sensor (13) and temperature sensor (14) are respectively installed on both sides of mounting hole (12).
7. The temperature-controllable bioreactor stirring device according to claim 1, wherein The motor frame (46) is equipped with U-shaped groove (461) corresponding to the feed inlet (5), the feed inlet (5) is respectively connected with feed pipe (15) and feed frame (16).