Embryo extracting device for corn starch processing

Abstract

The embodiment of the utility model provides a corn starch processing embryo extracting device, and relates to the technical field of corn starch processing. The corn starch processing embryo extraction device comprises a processing box, a separation assembly is arranged in an inner cavity of the processing box, the separation assembly comprises a separation plate, the outer surface of the separation plate is slidably connected with the inner cavity of the processing box, and first reset springs are fixedly connected to the two sides of the inner cavity of the processing box through welding plates; the top end of a first reset spring is fixedly connected with the bottom of a separation plate, an air blowing device is installed on the front side of the processing box, and storage boxes are fixedly connected to the left side and the right side of the processing box correspondingly. Therefore, the risk that the screen is blocked in the long-time using process is remarkably reduced, the operation efficiency of equipment is improved through optimization, and the continuity of the embryo extracting process and the product quality are guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to corn starch processing technical field especially is corn starch processing embryo extraction device. BACKGROUND

[0002] The corn starch processing embryo extraction device refers to a series of mechanical equipment for extracting germ and producing starch from corn, and the main purpose is to effectively separate the germ part in the corn particles. During the separation process, the finely ground corn particle mixture is evenly distributed on the screen. During this period, smaller germ particles can pass through the screen aperture and fall down, while larger particles are retained on the screen due to size limitations, thereby achieving effective separation of germ and other components.

[0003] The existing embryo extraction device faces significant challenges when dealing with waste residues left on the screen. Since the screen is located inside the embryo extraction device, it makes the cleaning work relatively complex and difficult to operate. Over time, if the waste residues are not completely removed, they will gradually accumulate on the screen, eventually causing the screen holes to be blocked. This blockage not only reduces the overall efficiency of the device, but also can negatively affect the quality and yield of the embryo extraction process. Therefore, we propose a corn starch processing embryo extraction device that is easy to use and needs to be developed. SUMMARY

[0004] The utility model discloses a corn starch processing embryo extraction device, which can avoid the significant challenges faced by the existing embryo extraction device when dealing with waste residues left on the screen. Since the screen is located inside the embryo extraction device, it makes the cleaning work relatively complex and difficult to operate. Over time, if the waste residues are not completely removed, they will gradually accumulate on the screen, eventually causing the screen holes to be blocked. This blockage not only reduces the overall efficiency of the device, but also can negatively affect the quality and yield of the embryo extraction process.

[0005] The utility model provides a corn starch processing embryo extraction device, including processing box, the inner chamber of processing box is provided with separation assembly, separation assembly contains separation board, the outer surface of separation board is connected with the inner chamber of processing box slidingly, the both sides of processing box inner chamber are connected with first reset spring through the welding plate fixedly, the top of first reset spring is connected with the bottom of separation board fixedly, the front side of processing box is installed with blowing device, the left and right sides of processing box are connected with storage box fixedly, the rear side of processing box is connected with storage tank fixedly.

[0006] In a specific embodiment, the top of the processing box is fixedly connected with a mounting box, the bottom of the inner chamber of the mounting box is rotatably connected with a rotating rod, and the top end of the rotating rod is connected with a push frame.

[0007] In a specific embodiment, the front and rear sides of the inner cavity of the installation box are slidably connected with moving plates, the bottom of the moving plate is slidably connected with a short rod, and the outer surface of the short rod is slidably connected with the inner side of the push frame.

[0008] In a specific embodiment, the left and right sides of the inner cavity of the processing box are slidably connected with connecting plates, the outer surface of the moving plate is fixedly connected with a limiting rod, and the end of the limiting rod away from the moving plate penetrates into the inner cavity of the processing box and is fixedly connected with the outer surface of the connecting plate.

[0009] In a specific embodiment, the front and rear sides of the connecting plate are installed with fixed rods through short plates, the inner cavity of the fixed rod is slidably connected with a guide rod, and the outer surface of the guide rod is slidably connected with the inner cavity of the fixed rod.

[0010] In a specific embodiment, the outer surface of the guide rod is sleeved with a second return spring, and the two ends of the second return spring are fixedly connected with the guide rod and the bottom of the inner cavity of the fixed rod, respectively.

[0011] In a specific embodiment, the bottom end of the guide rod penetrates to the outer side of the bottom of the fixed rod and is connected with a cleaning plate in contact with the outer surface of the separating plate, and the rear side of the processing box is rotatably connected with a first circular rod and a second circular rod through an L-shaped plate, respectively.

[0012] In a specific embodiment, the outer surfaces of the first circular rod and the second circular rod are fixedly connected with two meshing bevel gears, respectively, and the inner cavity of the processing box is rotatably connected with a plurality of long rods.

[0013] In a specific embodiment, the outer surfaces of the plurality of long rods are sleeved with a plurality of synchronous wheels, and the plurality of synchronous wheels are drivingly connected through a synchronous belt, the outer surface of the long rod is connected with a plurality of top plates, the front and rear sides of the bottom of the separating plate are connected with convex plates in contact with the top plates, and the rear side of the processing box is rotatably connected with a running rod.

[0014] In a specific embodiment, the outer surfaces of the running rod, the long rod, the second circular rod, and the rotating rod are respectively installed with a plurality of belt pulleys, and the plurality of belt pulleys are drivingly connected through a belt, the rear side of the processing box is installed with a motor through a mounting bracket, and the output shaft of the motor is fixedly connected with one end of the running rod.

[0015] The beneficial effects of the present application are: through the carefully designed separation assembly, the waste residues on the screen can be effectively concentrated and collected, thereby significantly reducing the risk of screen blockage during long-term use, and the optimization not only improves the operation efficiency of the equipment, but also ensures the continuity of the embryo lifting process and the product quality, the moving plate, the limiting rod and the cleaning plate and other parts in the separation assembly can periodically or continuously remove the accumulated waste on the screen, keep the screen hole unobstructed, the removed waste can be quickly transferred to the storage box or the processing area, prevent the waste from re-accumulating on the screen, facilitate timely cleaning of the screen, reduce the number of unplanned shutdowns caused by screen blockage, and improve the overall stability of the entire processing device, and facilitate use. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, and it should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation to the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0017] Figure 1 It is an overall structure perspective view of the embodiment of the present application.

[0018] Figure 2 It is an overall structure rear perspective view of the embodiment of the present application.

[0019] Figure 3 It is a processing box structure side view cross-sectional perspective view of the embodiment of the present application.

[0020] Figure 4 It is a separation plate structure perspective view of the embodiment of the present application.

[0021] Figure 5 It is a motor structure perspective view of the embodiment of the present application.

[0022] Figure 6 It is a rotating rod structure perspective view of the embodiment of the present application.

[0023] Figure 7 It is a belt pulley structure perspective view of the embodiment of the present application.

[0024] Figure 8 It is a fixed rod structure side view cross-sectional perspective view of the embodiment of the present application.

[0025] Icon: 1, processing box; 2, separation assembly; 21, separation plate; 22, first reset spring; 23, mounting box; 24, rotating rod; 25, push frame; 26, moving plate; 27, short rod; 28, connecting plate; 29, fixed rod; 210, guide rod; 211, second reset spring; 212, cleaning plate; 213, first round rod; 214, second round rod; 215, bevel gear; 216, synchronous wheel; 217, top plate; 218, convex plate; 219, motor; 220, storage box; 221, running rod; 222, pulley; 223, limiting rod; 224, long rod; 3, blowing device; 4, storage box. DETAILED DESCRIPTION

[0026] The existing embryo extraction device faces significant challenges in dealing with waste residues on the screen. Since the screen is located inside the embryo extraction device, it makes the cleaning work relatively complex and not easy to operate. If the waste is not completely removed, these residues will gradually accumulate on the screen over time, eventually causing the screen holes to be blocked. This blockage not only reduces the overall efficiency of the device, but also can negatively affect the quality and yield of the embryo extraction process. Therefore, the inventor has provided a corn starch processing embryo extraction device through the careful design of the separation assembly, which can effectively concentrate and collect the waste residues on the screen, thereby significantly reducing the risk of screen blockage during long-term use. This optimization not only improves the efficiency of the device, but also ensures the continuity of the embryo extraction process and the quality of the product. The moving plate, limiting rod, and cleaning plate in the separation assembly can periodically or continuously remove the accumulated waste on the screen, keeping the screen holes unobstructed. The cleaned waste can be quickly transferred to the storage box or processing area to prevent reaccumulation on the screen, facilitating timely cleaning of the screen, reducing unplanned downtime due to screen blockage, and improving the overall stability of the entire processing device, making it easy to use, thereby solving the above-mentioned defects.

[0027] Some embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the case of no conflict, the following examples and features in the examples can be combined with each other.

[0028] Please refer to Figures 1 to 8The utility model discloses a corn starch processing embryo device, including processing box 1, the inner chamber of processing box 1 is provided with separation component 2 and the aperture diameter size of intercepting net can change according to actual use, separation component 2 contains separation board 21, the outer surface of separation board 21 is slidably connected with the inner chamber of processing box 1, and the inner chamber of separation board 21 is installed with screen, the both sides of processing box 1 inner chamber are fixedly connected with first reset spring 22 through welding plate, the top of first reset spring 22 is fixedly connected with the bottom of separation board 21, the front of processing box 1 is installed with blowing device 3, the left and right sides of processing box 1 are fixedly connected with storage box 220, the rear of processing box 1 is fixedly connected with storage tank 4, wherein the front and rear and left and right of processing box 1 are all set up and are adapted to the through cavity of storage tank 4, blowing device 3 and storage box 220, the inner side of this through cavity is fixedly connected with intercepting net, and this blowing device 3 is responsible for blowing the waste that deposits on separation board 21 to storage tank 4 horizontally, to complete the work of centralized collection waste, and the bottom of storage tank 4 and storage box 220 is communicated with the pipeline of external waste collection device communication, and the through cavity is greater than the area of separation board 21 movement, to facilitate receiving waste, the top of processing box 1 is fixedly connected with mounting box 23, the front and bottom of this processing box 1 are communicated with feeding and discharging pipeline respectively, and the feeding and discharging pipeline are communicated with external feeding and storage device respectively, the bottom of mounting box 23 inner chamber is rotatably connected with rotating rod 24, the top of rotating rod 24 is connected with push frame 25, the front and rear of mounting box 23 inner chamber are slidably connected with moving plate 26, the bottom of moving plate 26 is slidably connected with short rod 27, the outer surface of short rod 27 is slidably connected with the inner side of push frame 25, the left and right sides of processing box 1 inner chamber are slidably connected with connecting plate 28, the outer surface of moving plate 26 is fixedly connected with limit rod 223, the end of limit rod 223 away from moving plate 26 penetrates to the inner chamber of processing box 1 and is fixedly connected with the outer surface of connecting plate 28, the area of limit rod 223 and processing box 1 and storage box 220 penetration contact is sealed, the front and rear of connecting plate 28 are fixedly connected with fixed rod 29 through short plate, the inner chamber of fixed rod 29 is slidably connected with guide rod 210, the outer surface of guide rod 210 is slidably connected with the inner chamber of fixed rod 29, the outer surface of guide rod 210 is sleeved with second reset spring 211, the both ends of second reset spring 211 are fixedly connected with the bottom of guide rod 210 and fixed rod 29 inner chamber respectively, the bottom of guide rod 210 penetrates to the outer side of fixed rod 29 bottom and is connected with cleaning plate 212 that is contacted with the outer surface of separation board 21, the front and rear of cleaning plate 212 are slidably connected with the front and rear of processing box 1 inner chamber, the rear of processing box 1 is rotatably connected with first circular rod 213 and second circular rod 214 through L-shaped plate respectively, the outer surface of first circular rod 213 and second circular rod 214 is fixedly connected with two intermeshing bevel gears 215 respectively, the inner chamber of processing box 1 is rotatably connected with several long rods 224,The outer surfaces of the plurality of long rods 224 are sleeved with a plurality of synchronous wheels 216, and the plurality of synchronous wheels 216 are connected through a synchronous belt transmission, the outer surfaces of the long rods 224 are connected with a plurality of top plates 217, the front and rear sides of the bottom of the separation plate 21 are connected with convex plates 218 in contact with the top plates 217, the rear side of the processing box 1 is rotationally connected with a running rod 221, the outer surfaces of the running rod 221, the long rod 224, the second circular rod 214 and the rotating rod 24 are respectively provided with a plurality of belt pulleys 222, and the plurality of belt pulleys 222 are connected through a belt transmission, the rear side of the processing box 1 is provided with a motor 219 through a mounting frame, and an output shaft of the motor 219 is fixedly connected with one end of the running rod 221.

[0029] Specifically, when the classification and embryo extraction of the corn processing product is performed, first, the motor 219 is started, and the motor 219 drives the running rod 221, the belt pulley 222, the long rod 224, the synchronous wheel 216 and the second circular rod 214 to rotate, wherein the long rod 224 drives the top plate 217 to rotate, and with the rotation of the top plate 217, it drives the convex plate 218 to move up and down, and the movement of the convex plate 218 further drives the separation plate 21 to vibrate and stretch the first return spring 22, thereby generating a vibration effect to help the material separation, and the material after the separation can be discharged through the discharge pipe at the bottom of the processing box 1, and for the waste left on the separation plate 21, the system drives the bevel gear 215 and the first circular rod 213 to rotate through the second circular rod 214, then the first circular rod 213 drives the rotating rod 24 to rotate through the belt pulley 222, the rotating rod 24 controls the movement of the push frame 25, so that the two short rods 27 move in opposite directions, and this movement mode drives the moving plate 26, the limiting rod 223 connected with the moving plate 26, the connecting plate 28 and the cleaning plate 212 to work together, and the waste is swept to the middle position and the two sides of the separation plate 21, the waste on the two sides then slides into the storage box 220 for centralized storage, and the waste in the central area is blown into the storage tank 4 by the blowing device 3, and in the whole process, with the up-down vibration of the separation plate 21, the cleaning plate 212 also moves up and down correspondingly, and drives the guide rod 210 to work together with the second return spring 211, so that the waste can be effectively and efficiently collected.

[0030] In summary, the working principle of the corn starch processing and embryo extraction device is that the user sends the corn processing product that needs to be extracted into the processing box 1, and then starts the separation assembly 2 to separate and extract the processing product, and at the same time, the waste remaining on the screen is concentrated and collected, so that the screen is prevented from being blocked during the separation, thereby improving the working efficiency of the separation and facilitating the use.

[0031] The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A device for processing and extracting embryos from corn starch, comprising a processing tank (1), characterized in that, The inner cavity of the processing box (1) is provided with a separation assembly (2), the separation assembly (2) comprises a separation plate (21), the outer surface of the separation plate (21) is in sliding connection with the inner cavity of the processing box (1), the two sides of the inner cavity of the processing box (1) are fixedly connected with first return springs (22) through welding plates, the top end of the first return spring (22) is fixedly connected with the bottom of the separation plate (21), the front side of the processing box (1) is provided with a blowing device (3), and the left and right sides of the processing box (1) are fixedly connected with storage boxes (220); the rear side of the processing box (1) is fixedly connected with a storage box (4).

2. The apparatus according to claim 1, wherein The top of the processing box (1) is fixedly connected with a mounting box (23), the bottom of the inner cavity of the mounting box (23) is rotatably connected with a rotating rod (24), and the top end of the rotating rod (24) is connected with a push frame (25).

3. The apparatus of claim 2, wherein the apparatus is a corn starch processing germ extractor, and wherein the apparatus further comprises a germ extractor. The front and rear sides of the inner cavity of the mounting box (23) are slidably connected with moving plates (26), the bottom of the moving plate (26) is slidably connected with a short rod (27), and the outer surface of the short rod (27) is slidably connected with the inner side of the push frame (25).

4. The apparatus according to claim 3, wherein The left and right sides of the inner cavity of the processing box (1) are slidably connected with connecting plates (28), the outer surface of the moving plate (26) is fixedly connected with a limiting rod (223), one end of the limiting rod (223) away from the moving plate (26) penetrates into the inner cavity of the processing box (1) and is fixedly connected with the outer surface of the connecting plate (28).

5. The apparatus of claim 4, wherein the apparatus further comprises a second conveyor belt positioned below the first conveyor belt and configured to receive the corn kernels from the first conveyor belt. The front and rear sides of the connecting plate (28) are fixedly connected with fixed rods (29) through short plates, the inner cavity of the fixed rod (29) is slidably connected with a guide rod (210), and the outer surface of the guide rod (210) is slidably connected with the inner cavity of the fixed rod (29).

6. The apparatus of claim 5, wherein, The outer surface of the guide rod (210) is sleeved with a second return spring (211), and the two ends of the second return spring (211) are fixedly connected with the inner cavity of the guide rod (210) and the bottom of the fixed rod (29), respectively.

7. The apparatus of claim 6, wherein, The bottom end of the guide rod (210) penetrates to the outer side of the bottom of the fixed rod (29) and is connected with a cleaning plate (212) at the joint of the outer surface of the separation plate (21), and the rear side of the processing box (1) is rotatably connected with a first circular rod (213) and a second circular rod (214) through an L-shaped plate.

8. The apparatus of claim 7, wherein, The outer surfaces of the first circular rod (213) and the second circular rod (214) are fixedly connected with two meshing bevel gears (215), respectively, and the inner cavity of the processing box (1) is rotatably connected with a plurality of long rods (224).

9. The apparatus of claim 8, wherein, The outer surfaces of the plurality of long rods (224) are sleeved with a plurality of synchronous wheels (216), the plurality of synchronous wheels (216) are drivingly connected through a synchronous belt, the outer surfaces of the long rods (224) are connected with a plurality of top plates (217), the front and rear sides of the bottom of the separation plate (21) are connected with convex plates (218) in contact with the top plates (217), and the rear side of the processing box (1) is rotatably connected with a running rod (221).

10. The apparatus of claim 9, wherein, The outer surfaces of the operating rod (221), the long rod (224), the second round rod (214) and the rotating rod (24) are respectively provided with a plurality of belt pulleys (222), and the plurality of belt pulleys (222) are connected through belt transmission, the rear side of the processing box (1) is provided with a motor (219) through a mounting frame, and an output shaft of the motor (219) is fixedly connected with one end of the operating rod (221).

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