Needle thread cleaning equipment
By designing an automatic cleaning structure and collection system, the problem of manual waste removal required by existing needle plate cleaning devices for needle punching machines has been solved, achieving automated waste cleaning and collection, and improving the convenience and efficiency of the equipment.
Patent Information
- Application Number
- CN202422690874.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing needle plate cleaning device for acupuncture machines requires manual cleaning of waste materials after use, which is inconvenient to operate.
A cleaning device comprising a substrate, a cleaning structure, a rotating shaft, a cleaning rod, a discharge block, and a storage chamber is designed. The rotating shaft is driven by a servo motor to rotate, thereby driving the cleaning rod and the discharge block to automatically clean up waste materials, which are then automatically collected through a receiving pipe and a storage chamber.
It enables the automatic cleaning and collection of needle-punched plate waste, reducing manual operation and improving the convenience and efficiency of the equipment.
Smart Images

Figure CN223465186U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of non - woven fabric production and processing, concretely relates to a needle -punching line cleaning equipment. BACKGROUND
[0002] Needle -punching line usually refers to the key component or process link used in needle -punching production line. Needle -punching production line is an industrial production line for producing non - woven fabric through needle -punching process, and has the characteristics of high efficiency, continuity and high automation.
[0003] The prior art (publication number: CN213223420U) discloses a needle -punching machine needle plate automatic cleaning device, which comprises a base, an installation groove is formed in the top outer wall of the base, and a machine body is fixedly connected to the top outer wall of the base, a same limiting rod is fixedly connected to the inner walls of the two sides of the machine body, a rotating motor is fixedly connected to the outer wall of one side of the machine body, and a threaded screw rod is fixedly connected to the output shaft of the rotating motor.
[0004] The prior art can clean and collect waste by placing the needle -punching plate on the device and then moving the roller above the needle -punching plate to clean the needle -punching plate, and then cooperating with the dust collector on the device to collect the cleaned waste. However, the prior art needs to manually clean the roller for cleaning waste on the device after use, which is troublesome
[0005] Therefore, the utility model is provided. UTILITY MODEL CONTENT
[0006] To solve the technical problem that the prior art needs to manually clean the device after each use, the basic concept of the technical scheme of the utility model is as follows:
[0007] A needle -punching line cleaning equipment comprises:
[0008] A base plate, which is a rectangular plate, has support legs fixedly installed at the top corners, and has brackets fixedly connected to the center of the top in a front-rear symmetrical manner. The front wall of the bracket in front is fixedly connected to a servo motor.
[0009] A cleaning structure, which is arranged above the base plate, can clean the needle -punching machine needle plate. The cleaning structure comprises a rotating shaft, a cleaning rod and a placing frame. The rotating shaft is rotatably connected between the symmetrical brackets. The cleaning rod is fixedly connected to the wall surface of the rotating shaft. The placing frame is movably connected to the top of the base plate. The placing frame is a rectangular frame, and the placing frame is above the rotating shaft.
[0010] As a preferred embodiment of the utility model, the rotating shaft is cylindrical, the cleaning rod is arranged on the arc surface of the rotating shaft, the arc surface of the rotating shaft is uniformly provided with a plurality of same cleaning rods, and the servo motor can drive the rotating shaft to rotate.
[0011] As a preferred embodiment of the utility model, the cleaning structure further comprises a clamping groove, a driving gear and a moving frame, the clamping groove is opened in the wall surface of the cleaning rod, the driving gear is rotationally connected to the rear wall surface of the other support opposite to the servo motor, the moving frame is arranged on the top of the base plate, and the placing frame is fixedly connected with the moving frame.
[0012] As a preferred embodiment of the utility model, the clamping groove is a reverse triangular notch, a plurality of clamping grooves are uniformly and symmetrically opened in the two side wall surfaces of each cleaning rod, the driving gear is in the shape of a gear, the driving gear can pass through the support and is fixedly connected to the rear wall surface of the rotating shaft, the moving frame is symmetrically fixedly connected to the front and rear wall surfaces of the placing frame, and the moving frame is a rod in the shape of a Chinese character.
[0013] As a preferred embodiment of the utility model, the cleaning structure further comprises a discharging block, a frame and a top frame, the discharging block is fixedly connected between the symmetric supports, the frame is fixedly connected to the top of the base plate at four corners, the top frame is fixedly connected to the top of the frame, and the moving frame is slidingly connected to the wall surface of the top frame.
[0014] As a preferred embodiment of the utility model, the discharging block is fixedly connected to the rectangular block and the support, the discharging block is arranged between adjacent cleaning rods in each row, each adjacent discharging block is connected through the rectangular block, the top of the discharging block can be matched with the arc surface of the rotating shaft, the bottom of the discharging block is in the shape of an arc, each moving frame can be slidingly connected to the wall surface of the top frame at the corresponding position, the edge of the top frame can be in the opening of the moving frame, the bottom of the moving frame above the driving gear is provided with meshing teeth capable of meshing with the wall surface of the driving gear.
[0015] As a preferred embodiment of the utility model, a rectangular groove is opened in the top of the base plate, a material receiving pipe is fixedly connected to the rectangular groove of the base plate, and a storage chamber is fixedly connected to the position below the rectangular groove of the base plate.
[0016] As a preferred embodiment of the utility model, the material receiving pipe is in the shape of an inverted isosceles trapezoidal pipe, the material receiving pipe is directly below the rotating shaft, the storage chamber is a rectangular box with a cavity, the cavity of the storage chamber is communicated with the material receiving pipe, and the rear wall surface of the storage chamber can be opened by turning over.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] 1. By setting the cleaning structure, the waste on the device can be automatically cleaned after the waste on the needle plate is cleaned, the cleaning structure can drive the needle plate to reciprocate on the top of the device, and the waste on the wall surface of the cleaning rod can be automatically removed from the wall surface of the cleaning rod after the waste is cleaned by the discharging block, so compared with the prior art, the waste cleaned by the device can not be left on the device, so that the device is more convenient to use.
[0019] 2. By setting up a material receiving pipe and a storage chamber, the cleaned waste can be automatically collected, so that the cleaned waste can be automatically collected without increasing power consumption, thereby effectively improving the convenience of the device.
[0020] The specific implementation of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In the attached figure:
[0022] Figure 1 It is a three-dimensional diagram of the utility model;
[0023] Figure 2 This is a rear perspective view of the present invention;
[0024] Figure 3 This is a three-dimensional diagram of the rotating shaft and discharge block of the utility model;
[0025] Figure 4 This is an exploded schematic diagram of the rotating shaft and discharge block of the utility model;
[0026] Figure 5 This is an exploded schematic diagram of the top frame and shift frame of the utility model.
[0027] In the figure: 20, base plate; 21, bracket; 22, servo motor; 23, material receiving pipe; 24, storage chamber; 30, rotating shaft; 31, cleaning rod; 32, slot; 33, unloading block; 34, driving gear; 35, frame; 36, top frame; 37, moving frame; 38, placement frame. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.
[0029] like Figure 1 and Figure 2 As shown, a needle thread cleaning device includes a substrate 20. The substrate 20 is a rectangular plate. Support legs are fixedly installed at the four corners of the top of the substrate 20. A bracket 21 is fixedly connected to the top center of the substrate 20 symmetrically in the front and back. A servo motor 22 is fixedly connected to the front wall of the bracket 21 in the front. The servo motor 22 is electrically connected to the corresponding power supply. This is an existing technology and will not be described in detail here.
[0030] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5As shown, the cleaning structure is arranged above the base plate 20 and can clean the needle plate of the acupuncture machine. The cleaning structure includes: a rotating shaft 30, a cleaning rod 31 and a placement frame 38. The rotating shaft 30 is rotatably connected between the symmetrical brackets 21, the cleaning rod 31 is fixedly connected to the wall of the rotating shaft 30, and the placement frame 38 is movably connected to the top of the base plate 20. The placement frame 38 is a rectangular frame and is located above the rotating shaft 30.
[0031] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the rotating shaft 30 is cylindrical, the cleaning rod 31 is arranged on the arc surface of the rotating shaft 30, and a plurality of similar cleaning rods 31 are evenly arranged on the arc surface of the rotating shaft 30. The servo motor 22 can drive the rotating shaft 30 to rotate. The cleaning structure also includes a slot 32, a driving gear 34 and a moving frame 37. The slot 32 is opened on the wall surface of the cleaning rod 31, and the driving gear 34 is rotatably connected to the rear wall surface of another bracket 21 opposite to the servo motor 22. The moving frame 37 is set on the top of the substrate 20, and the placement frame 38 is fixedly connected to the moving frame 37. The slot 32 is an inverted triangular notch. The slot 32 is evenly and symmetrically opened on the wall surfaces of both sides of each cleaning rod 31. The driving gear 34 is gear-shaped. The driving gear 34 can pass through the bracket 21 and be fixedly connected to the rear wall surface of the rotating shaft 30. The moving frame 37 is symmetrically fixedly connected to the front and rear walls of the placement frame 38. The moving frame 37 has a U-shaped cross-section. The cleaning structure also includes a discharge block 33, a frame 35 and a top frame 36. The discharge block 33 is fixedly connected between the symmetrical brackets 21. The frame 35 is fixedly connected at the four corners of the top of the base plate 20. The top frame 36 is fixedly connected to the top of the frame 35. The moving frame 37 is slidably connected to the wall surface of the top frame 36. The discharge block 33 is connected to the bracket 21 through a rectangular block fixedly connected to the bracket 21. The discharge block 33 is arranged between adjacent cleaning rods 31 in each row. Each adjacent discharge block 33 is connected by a rectangular block. The top of the discharge block 33 can adapt to the arc surface of the rotating shaft 30. The bottom sides of the discharge block 33 are arc surfaces. Each moving frame 37 can be slidably connected to the wall surface of the top frame 36 at the corresponding position. The edge of the top frame 36 can be in the opening of the moving frame 37. The bottom of the moving frame 37 above the driving gear 34 is provided with meshing teeth that can engage with the wall surface of the driving gear 34.
[0032] In specific use, the needle plate to be cleaned is placed in the cavity of the placing frame 38 with the needle plate facing downward, at this time the needle plate extends downward from the cavity of the placing frame 38, at this time the power supply of the servo motor 22 is turned on, the servo motor 22 can drive the rotating shaft 30 to rotate on the wall of the support 21 when the power supply is turned on, the rotating shaft 30 can drive the cleaning rod 31 to rotate when rotating, the cleaning rod 31 can take out the waste accumulated in the needle gap through the clamping groove 32 when passing through the needle gap, at this time the waste is on the wall of the cleaning rod 31, and then passes through between each adjacent discharge block 33 with the downward movement of the cleaning rod 31, at this time the arc surface of the discharge block 33 can push out the waste carried by the clamping groove 32 and then make the waste fall downward, the rotating shaft 30 can drive the driving gear 34 to rotate at the same time when rotating, the driving gear 34 can drive the corresponding top moving frame 37 to move synchronously when rotating through the wall teeth, the moving frame 37 can drive the placing frame 38 to move synchronously when moving, the placing frame 38 can drive the needle plate placed on the wall to move, and the servo motor 22 drives the rotating shaft 30 to rotate reciprocatingly;
[0033] In summary, the cleaning structure can automatically clean the waste from the device after cleaning the needle plate, the cleaning structure can automatically push the waste on the wall of the cleaning rod 31 off the wall of the cleaning rod 31 through the discharge block 33 after the cleaning rod 31 cleans the waste, so compared with the prior art, the device of the present scheme does not leave waste cleaned on the device, making it more convenient to use.
[0034] As shown in Figure 1 and Figure 2 , the top of the base plate 20 is provided with a rectangular groove, the base plate 20 is fixedly connected with a material receiving pipe 23 at the rectangular groove, and a material storage chamber 24 is fixedly connected below the rectangular groove of the base plate 20, the material receiving pipe 23 is an inverted isosceles trapezoidal pipe, the material receiving pipe 23 is directly below the rotating shaft 30, the material storage chamber 24 is a rectangular box with a hollow cavity, the cavity of the material storage chamber 24 is communicated with the material receiving pipe 23, and the rear wall of the material storage chamber 24 can be opened by turning over;
[0035] In specific use, after the waste on the wall of the cleaning rod 31 is cleaned by the discharge block 33, it falls into the top of the material receiving pipe 23, and then accumulates in the cavity of the material storage chamber 24 with the opening of the top of the material receiving pipe 23, when it is necessary to clean the waste accumulated in the cavity of the material storage chamber 24, the front wall of the material storage chamber 24 is opened and the cavity is cleaned;
[0036] In summary, the material receiving pipe 23 and the material storage chamber 24 can automatically collect the cleaned waste, so that the cleaned waste can be automatically collected without increasing power consumption, thereby effectively improving the convenience of the device.
[0037] Working principle: the needle plate to be cleaned is placed in the cavity of the placing frame 38 with the needle downward, at this time the needle of the needle plate will extend downward from the cavity of the placing frame 38, at this time the power of the servo motor 22 is turned on, the servo motor 22 can drive the rotating shaft 30 to rotate on the wall of the support 21 when the power is turned on, the rotating shaft 30 can drive the cleaning rod 31 to rotate when rotating, the cleaning rod 31 can take out the waste accumulated in the needle gap through the clamping groove 32 when passing through the needle, at this time the waste will be on the wall of the cleaning rod 31, then pass through between each adjacent discharge block 33 with the downward movement of the cleaning rod 31, at this time the arc surface of the discharge block 33 will push out the waste carried by the clamping groove 32 and then make the waste fall downward, the rotating shaft 30 can drive the driving gear 34 to rotate at the same time when rotating, the driving gear 34 will drive the corresponding top moving frame 37 to move synchronously through the wall meshing teeth when rotating, the moving frame 37 can drive the placing frame 38 to move synchronously when moving, the placing frame 38 can drive the needle plate placed on the wall to move, the servo motor 22 will drive the rotating shaft 30 to rotate reciprocatingly, after the needle plate is cleaned, it is taken off from the placing frame 38 and the next needle plate to be cleaned is replaced.
[0038] It can be understood that the utility model is described through some embodiments, and those skilled in the art know that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the scope protected by the utility model.
Claims
1. A needle thread cleaning apparatus characterized by, include: The base plate (20) is a rectangular plate, and the four corners of the top of the base plate (20) are fixedly mounted with support legs. The top center of the base plate (20) is symmetrically fixedly connected to a bracket (21), and the front wall of the bracket (21) in the front is fixedly connected to a servo motor (22); The cleaning structure is arranged above the base plate (20) and can clean the needle plate of the acupuncture machine. The cleaning structure includes: a rotating shaft (30), a cleaning rod (31) and a placement frame (38). The rotating shaft (30) is rotatably connected between the symmetrical brackets (21). The cleaning rod (31) is fixedly connected to the wall of the rotating shaft (30). The placement frame (38) is movably connected to the top of the base plate (20). The placement frame (38) is a rectangular frame and is located above the rotating shaft (30).
2. A needle thread cleaning device according to claim 1, wherein, The rotating shaft (30) is cylindrical, and the cleaning rod (31) is arranged on the arc surface of the rotating shaft (30). The arc surface of the rotating shaft (30) is evenly provided with a plurality of the same cleaning rods (31). The servo motor (22) can drive the rotating shaft (30) to rotate.
3. A needle thread cleaning device according to claim 1, wherein, The cleaning structure further comprises a card slot (32), a driving gear (34) and a moving frame (37). The card slot (32) is provided on the wall surface of the cleaning rod (31). The driving gear (34) is rotatably connected to the rear wall surface of another bracket (21) opposite to the servo motor (22). The moving frame (37) is arranged on the top of the base plate (20). The placement frame (38) and the moving frame (37) are fixedly connected.
4. A needle thread cleaning device according to claim 3, wherein, The clamping slot (32) is an inverted triangular notch. A plurality of clamping slots (32) are evenly and symmetrically provided on the two side walls of each cleaning rod (31). The driving gear (34) is gear-shaped. The driving gear (34) can pass through the bracket (21) and is fixedly connected to the rear wall of the rotating shaft (30). The moving frame (37) is symmetrically and fixedly connected to the front and rear walls of the placement frame (38). The moving frame (37) is a rod with a U-shaped cross section.
5. A needle thread cleaning device according to claim 3, wherein, The cleaning structure further comprises a discharge block (33), a frame (35) and a top frame (36), wherein the discharge block (33) is fixedly connected between the symmetrical brackets (21), the frame (35) is fixedly connected to the four corners of the top of the base plate (20), the top frame (36) is fixedly connected to the top of the frame (35), and the shift frame (37) is slidably connected to the wall surface of the top frame (36).
6. A needle thread cleaning device according to claim 5, wherein, The unloading block (33) is connected to the bracket (21) through a rectangular block fixedly connected to the bracket (21). The unloading block (33) is arranged between adjacent cleaning rods (31) in each row. Each adjacent unloading block (33) is connected through the rectangular block. The top of the unloading block (33) can adapt to the arc surface of the rotating shaft (30). The bottom two sides of the unloading block (33) are arc surfaces. Each moving frame (37) can be slidably connected to the wall surface of the top frame (36) at the corresponding position. The edge of the top frame (36) can be located in the opening of the moving frame (37). The bottom of the moving frame (37) above the driving gear (34) is provided with meshing teeth that can mesh with the wall surface of the driving gear (34).
7. A needle thread cleaning device according to claim 1, wherein The top of the substrate (20) is provided with a rectangular slot, and the substrate (20) is fixedly connected with a receiving pipe (23) at the rectangular slot.
8. A needle thread cleaning device according to claim 7, wherein, The receiving pipe (23) is an inverted isosceles trapezoidal pipe, the receiving pipe (23) is directly below the rotating shaft (30), the storage chamber (24) is a rectangular box with a hollow cavity, the storage chamber (24) is communicated with the receiving pipe (23) in the cavity, and the rear wall of the storage chamber (24) can be opened by overturning.
Citation Information
Patent Citations
Automatic cleaning device for needle plate of needling machine
CN213223420U