Mounting bracket and in-mold forming device
The design of the mounting bracket that does not require welding and the in-mold forming device solve the problems of high cost and low efficiency in the production process of the mounting bracket, and achieve efficient and low-cost improvement in connection strength and aesthetics.
Patent Information
- Application Number
- CN202423000093.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The existing production process of mounting brackets has problems such as high cost, complicated procedures and low efficiency, especially the high cost and unstable product precision caused by manual welding.
A mounting bracket design that does not require welding is adopted. A connecting arm with protrusions and grooves is formed by stamping, and an in-mold forming device is used for one-piece molding, including a stamping component, a forming component and a riveting component to achieve fixed splicing of the connecting arm.
It improves production efficiency, reduces production costs, enhances connection strength, and improves product aesthetics and stability.
Smart Images

Figure CN223465420U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lighting technical field especially, relate to a kind of installation support and in-mold forming device. BACKGROUND
[0002] With the continuous improvement of people's living standards, fan lamp that integrates fan and lighting functions is gradually becoming the new darling of the market. This kind of fan lamp usually realizes stable connection by means of installation support, and its installation process is roughly as follows: first, fix the installation support on the installation base, and then tightly connect the hoisting structure of the fan lamp to the installation support.
[0003] In current production practice, the manufacturing of installation support mainly relies on traditional stamping production process. After completing continuous stamping production, this process often needs to rely on manual work and use jigs for welding operation to complete the fixed connection between the connecting arms of the installation support.
[0004] There are many problems in this production process, such as high production cost, complicated process and low efficiency, etc. First of all, manual welding not only needs to pay additional labor cost, but also the consumption of jigs, welding materials and other materials needed in the welding process is relatively high, which undoubtedly increases the overall production cost. Secondly, manual welding may cause uneven size of welding scars, affecting the appearance of the product. At the same time, stress concentration and deformation may occur during the welding process, which makes it difficult to ensure the precision and stability of the product. SUMMARY
[0005] The utility model aims at solving the welding problem of installation support, and provides an installation support that can realize the fixation of connecting arms without welding.
[0006] To achieve the above-mentioned purpose, the technical scheme of the utility model provides an installation support formed by stamping a plate, comprising:
[0007] A base plate is stamped to form an installation part for installing a lamp, and the two sides of the base plate are respectively provided with a first side plate and a second side plate. A first connecting arm is stamped on the first side plate, and a first stamping part is stamped on the end of the first connecting arm close to the second side plate. A second connecting arm is stamped on the second side plate, and a second stamping part is stamped on the end of the second connecting arm close to the first side plate. Wherein,
[0008] One of the first stamping part and the second stamping part is a protrusion, and the other is a groove matched with the protrusion. The first connecting arm and the second connecting arm extend towards each other and are fixedly connected through the protrusion and the groove.
[0009] Optionally, the extension direction of the protrusion and the recess direction of the groove are the same as the length extension direction of the first connecting arm / second connecting arm, and the protrusion and the groove are matched and connected or interference connected in the same horizontal plane.
[0010] Optionally, the protrusion is a protruding block, the protruding block comprises two oppositely arranged splicing edges, the two splicing edges are gradually expanded in a trumpet shape, and the shape of the groove is matched with the protruding block.
[0011] Optionally, the protrusion is a plurality of tooth-shaped protrusions, the groove is a plurality of tooth-shaped grooves matched with the plurality of tooth-shaped protrusions, and the plurality of tooth-shaped protrusions are in one-to-one engagement connection with the plurality of tooth-shaped grooves.
[0012] Optionally, the protrusion lengths of the plurality of tooth-shaped protrusions are different.
[0013] Optionally, a splicing portion of the first stamping part and the second stamping part is provided with a stamping groove, the stamping groove at least partially covers the first stamping part, and at least partially covers the second stamping part.
[0014] Optionally, the first stamping part and the second stamping part comprise a lower surface facing the substrate and an upper surface opposite to the lower surface, and the stamping groove is arranged on the upper surface and / or the lower surface.
[0015] The utility model discloses a purpose to solve above -mentioned problem, provide a kind of in-mold forming device, can improve production efficiency.
[0016] To achieve the above object, the utility model also provides a kind of in-mold forming device, for integrally stamping forming plate material into the mounting support described above, in-mold forming device includes: stamping component, forming component and riveting component;
[0017] The stamping component is configured to stamp the plate material into a planar bracket, the planar bracket includes a first connecting arm and a second connecting arm that are not connected, the stamping component forms a first stamping part on the first connecting arm and forms a second stamping part on the second connecting arm.
[0018] The forming component is configured to bend the planar bracket into a U-shaped bracket and to stack the first stamping part and the second stamping part.
[0019] The riveting component is configured to rivet the first stamping part and the second stamping part to the same horizontal plane.
[0020] Optionally, the riveting component includes a riveting piece and a base, and the riveting piece and / or the base are provided with a pressing protrusion corresponding to the splicing portion of the first stamping part and the second stamping part, and the pressing protrusion is configured to form a stamping groove at the splicing portion.
[0021] Optionally, the first connecting arm / second connecting arm has a length direction and a width direction, and the riveting component is provided with a limiting piece corresponding to the splicing portion on both sides in the length direction, and the limiting piece is configured to limit the width of the first connecting arm and the second connecting arm in the width direction.
[0022] Compared with the prior art, the technical scheme of the embodiment of the utility model has the following beneficial effects:
[0023] The mounting bracket of the utility model fixes and splices through the first stamping part and the second stamping part, so that the first connecting arm and the second connecting arm are fixedly connected to increase the connecting strength of the mounting bracket. The splicing design of the convex block and the groove makes the first connecting arm and the second connecting arm flat at the connecting position without protruding parts, improving the overall appearance of the product. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 Is the structure schematic diagram of the mounting bracket in accordance with the preferred embodiment of the utility model;
[0025] Figure 2 Is Figure 1 Another angle schematic diagram;
[0026] Figure 3 Is Figure 2 The local schematic diagram in the circle;
[0027] Figure 4 Is the structure schematic diagram of the in-mold forming device in accordance with the preferred embodiment of the utility model;
[0028] Figure 5 Is Figure 4 The explosion diagram of the in-mold forming device;
[0029] Figure 6 Is the structure schematic diagram of the riveting assembly before riveting in accordance with the preferred embodiment of the utility model;
[0030] Figure 7 Is Figure 6 Another angle structure schematic diagram;
[0031] Figure 8 Is the structure schematic diagram of the riveting assembly in the riveting process in accordance with the preferred embodiment of the utility model;
[0032] Figure 9 Is Figure 8 The structure schematic diagram of the riveting part in;
[0033] Figure 10 Is Figure 8 The structure schematic diagram of the slider in;
[0034] Figure 11 Is Figure 5 The structure schematic diagram of the material belt in;
[0035] Figure 12 IsFigure 11 Partial color drawing of the middle strip;
[0036] Figure 13 Is Figure 12 Partial schematic view at the middle circle;
[0037] Figure 14 Is Figure 13 Structural schematic view from another angle;
[0038] Figure 15 Is Figure 12 Structural schematic view of the planar support at A;
[0039] Figure 16 Is Figure 12 Structural schematic view of the mounting support at B;
[0040] Figure 17 Is Figure 12 Structural schematic view of the mounting support at C.
[0041] The labels of the components in the drawings are as follows:
[0042] Base plate 1, mounting portion 11, through hole 111, abutting piece 112, notch 113, first side plate 2, second side plate 3, fixing portion 4, mounting hole 41, first connecting arm 42, first stamping portion 421, splicing edge 4211, second connecting arm 43, second stamping portion 431, stamping groove 5, mounting support 100;
[0043] Upper die holder 201, lower die holder 202, feeding assembly 203, stamping assembly 204, molding assembly 205, pressure riveting assembly 206, pressure riveting piece 2061, abutting protrusion 2611, base 2062, limiting piece 2063, sliding block assembly 2064, sliding seat 2641, sliding block 2642, feeding port 207, discharging port 208, cutting assembly 209, in-mold molding device 200;
[0044] Strip 300, planar support 301, U-shaped support 302, plate material 303. DETAILED DESCRIPTION
[0045] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application will be described in detail below with reference to the drawings and specific embodiments.
[0046] Here, it should be noted that, in order to avoid obscuring the present application due to unnecessary details, only the structures and / or processing steps closely related to the scheme of the present application are shown in the drawings, and other details not closely related to the present application are omitted.
[0047] It is also important to note that the term "comprising" or "including" or any other variation thereof is intended to cover a non-exclusive inclusion, such that processes, methods, articles, or apparatuses that comprise a list of elements are not required to comprise only those elements but can include other elements not expressly listed or inherent to such processes, methods, articles, or apparatuses.
[0048] Referring to Figures 1 to 17 As shown in the drawings, the embodiment of the utility model provides a mounting bracket 100 for mounting a lamp (not shown). The lamp is a fan lamp in this embodiment, and can also be other suspended lighting products in other embodiments. The mounting bracket 100 comprises a base plate 1, a first side plate 2 and a second side plate 3, the first side plate 2 and the second side plate 3 are arranged on opposite sides of the base plate 1 respectively and extend away from the base plate 1. The first side plate 2 and the second side plate 3 are both provided with a fixing part 4, the fixing part 4 is provided with a mounting hole 41, a mounting member (not shown) passes through the mounting hole 41 and is connected with a mounting surface (not shown) to fix the mounting bracket 100 on the mounting surface. The mounting member is a screw, a bolt or the like. The base plate 1 is provided with a mounting part 11 for mounting a suspension structure (not shown) of the lamp to fixedly connect the lamp with the mounting bracket 100. The mounting part 11 comprises a through hole 111, an abutting member 112 and a gap 113 connected with the abutting member 112, which are arranged on the base plate 1, the abutting member 112 is arranged in a strip shape and surrounds the through hole 111. The suspension structure enters the gap 113 and abuts or is clamped with the abutting member 112 to realize detachable connection between the suspension structure and the mounting part 11, so that the mounting and dismounting process of the lamp is simple and fast.
[0049] In some embodiments, the fixing part 4 on one side of the first side plate 2 comprises a first connecting arm 42, and the fixing part 4 on one side of the second side plate 3 comprises a second connecting arm 43. The first connecting arm 42 is arranged on the first side plate 2, the second connecting arm 43 is arranged on the second side plate 3, the first connecting arm 42 and the second connecting arm 43 are arranged correspondingly and extend towards each other. The first connecting arm 42 is provided with a first stamping part 421 at an end close to the second side plate 3, and the second connecting arm 43 is provided with a second stamping part 431 at an end close to the first side plate 2; the first connecting arm 42 and the second connecting arm 43 are fixedly spliced through the first stamping part 421 and the second stamping part 431; and the first stamping part 421 and the second stamping part 431 are located on the same horizontal plane. The first stamping part 421 and the second stamping part 431 comprise a lower surface facing the base plate 1 and an upper surface opposite to the lower surface.
[0050] Referring to Figures 1 to 3As shown, in the embodiment, the two ends of the fixed part 4 are respectively provided with two first connecting arms 42 and two second connecting arms 43, and the first connecting arms 42 and the second connecting arms 43 are correspondingly arranged and extend towards each other. The first connecting arms 42 and the second connecting arms 43 each have a length direction and a width direction, the length direction is the length extension direction of the first connecting arms 42 or the second connecting arms 43, and the width direction is the width extension direction of the first connecting arms 42 and the second connecting arms 43. The end of the first connecting arm 42 close to the second side plate 3 is formed with a first stamping part 421 by stamping, and the end of the second connecting arm 43 close to the first side plate 2 is formed with a second stamping part 431 by stamping. The first stamping part 421 and the second stamping part 431 are spliced on the same horizontal plane to realize the fixed connection of the first connecting arms 42 and the second connecting arms 43, thereby increasing the connection strength of the mounting bracket 100.
[0051] In the embodiment, the first stamping part 421 is a protrusion, the protrusion extends from the first connecting arm 42 to the direction close to the second connecting arm 43, and the extension direction of the protrusion is the same as the length direction. The second stamping part 431 is a groove matched with the protrusion, and the shape of the groove matches the shape of the protrusion. The groove extends in the length direction from the second connecting arm 43 to the direction away from the first connecting arm 42.
[0052] In other embodiments, the first stamping part 421 can also be a groove, and the second stamping part 431 is a protrusion corresponding to the groove.
[0053] In the embodiment, the first stamping part 421 is a protrusion, the protrusion extends from the first connecting arm 42 to the direction close to the second connecting arm 43, and the extension direction of the protrusion is the same as the length direction. The second stamping part 431 is a groove matched with the protrusion, and the shape of the groove matches the shape of the protrusion. The groove extends in the length direction from the second connecting arm 43 to the direction away from the first connecting arm 42.
[0054] In other embodiments, the first stamping part 421 can also be a groove, and the second stamping part 431 is a protrusion corresponding to the groove.
[0055] In some embodiments, the first stamping part 421 is a tooth-shaped protrusion, and the second stamping part 431 is a tooth-shaped groove matched with the tooth-shaped protrusion. Or the first stamping part 421 is a tooth-shaped groove, and the second stamping part 431 is a tooth-shaped protrusion matched with the tooth-shaped groove.
[0056] In some embodiments, the first stamping part 421 and the second stamping part 431 are connected by a plurality of teeth-shaped protrusions and teeth-shaped recesses, which are connected one by one to ensure the tightness and stability of the connection. Preferably, the plurality of teeth-shaped protrusions are arranged on the first stamping part 421 in an interval or continuously, and the protrusion lengths of the teeth-shaped protrusions are not the same, so as to disperse the stress of the connection points and make the stress not in a straight line, thereby reducing the damage caused by local stress concentration. In this way, the contact area of the teeth-shaped protrusions and the teeth-shaped recesses can be increased, the tightness of the splicing can be increased, and the overall structural strength can be increased.
[0057] In some embodiments, the splicing part of the first stamping part 421 and the second stamping part 431 is provided with a stamping groove 5 arranged on the upper surface. The stamping groove 5 at least partially covers the first stamping part 421 and at least partially covers the second stamping part 431. After the first stamping part 421 and the second stamping part 431 are clamped, the stamping groove 5 forms a local clamping effect on the splicing part of the first stamping part 421 and the second stamping part 431, so as to increase the connection strength between the protrusions and the recesses. Further, the stamping groove 5 will cause local deformation on the first stamping part 421 and the second stamping part 431, so that the stress concentration is generated in this area, to a certain extent, to improve the yield strength of the material, so that the splicing part is more firm. In addition, the stamping groove 5 will be in close contact with the side surface of the protrusion, thereby increasing the friction between them.
[0058] In some embodiments, the stamping groove 5 is arranged on the lower surface and located at the splicing part of the first stamping part 421 and the second stamping part 431.
[0059] In this embodiment, the stamping groove 5 is arranged on both the upper surface and the lower surface, so as to increase the contact area of the first stamping part 421 and the second stamping part 431 after splicing, to ensure that a firm connection node is formed at the splicing part, and to significantly improve the splicing strength.
[0060] Figure 4 To show a schematic diagram of an example of a stamping device for manufacturing the mounting bracket 100 by stamping processing, the in-mold forming device 200 is used to integrally stamp and form the plate 303 on the material belt 300 into the mounting bracket 100. Similarly, Figure 4 The in-mold forming device 200 shown includes an upper die holder 201 and a lower die holder 202, and the lower die holder 202 is arranged directly below the upper die holder 201.
[0061] Please refer to Figures 4 to 5As shown, the material strip 300, the feeding assembly 203, the punching assembly 204, the forming assembly 205, the riveting assembly 206 and the cutting assembly 209 are arranged between the upper die holder 201 and the lower die holder 202. The upper die holder 201 and the lower die holder 202 are respectively provided with an inlet 207 and an outlet 208 corresponding to the material strip 300, the material strip 300 enters the feeding assembly 203 from the inlet 207 and is transported out from the outlet 208. The lower die holder 202 is fixed, and the upper die holder 201 can reciprocate vertically relative to the lower die holder 202, so that the upper die holder 201 and the lower die holder 202 can punch the material strip 300.
[0062] In other embodiments, the upper die holder 201 and the lower die holder 202 can also be arranged left and right, so that one of the upper die holder 201 and the lower die holder 202 is fixed, and the other reciprocates relative thereto to punch the material strip 300.
[0063] The material strip 300 includes a plurality of groups of plates 303, the punching assembly 204 punches, cuts and stamps the plates 303 on the material strip 300 to form the through hole 111 and the abutting piece 112, and each group of plates 303 is stamped into a planar support 301. The punching process acts on the center position of the plate 303. The cutting process and the stamping process act on the periphery of the center position of the plate 303 to stamp the mounting portion 11, the first side plate 2, the second side plate 3 and the fixing portion 4 on the base plate 1. The cutting process forms the first connecting arm 42 and the second connecting arm 43 which are not connected on the planar support 301; the cutting process acts on the connection between the center position of the plate 303 and the first connecting arm 42 and the second connecting arm 43 to cut the first stamping portion 421 on the first connecting arm 42; and the second stamping portion 431 is cut on the second connecting arm 43.
[0064] The forming assembly 205 performs the forming and cutting processes on the plate 303 to bend the planar support 301 into a U-shaped support 302, wherein the first stamping portion 421 and the second stamping portion 431 are arranged in layers. The cutting process cuts off the edge connecting arm of the through hole 111 as a detent to form the notch 113 on the U-shaped support 302.
[0065] Please refer to Figures 6 to 8As shown, the riveting assembly 206 performs the riveting and pressing process on the first connecting arm 42 and the second connecting arm 43. The riveting process is to press the first stamping part 421 and the second stamping part 431 to splice in the same horizontal plane. The riveting assembly 206 includes two pressing members 2061 and two bases 2062, the two pressing members 2061 are arranged in the upper die seat 201, and the two bases 2062 are arranged in the lower die seat 202. The pressing member 2061 is a punch, and the first connecting arm 42 and the second connecting arm 43 are placed on the base 2062, and one of the pressing members 2061 presses the first connecting arm 42 and the second connecting arm 43 through the gap 113 to splice in the same horizontal plane.
[0066] In this embodiment, the riveting assembly 206 is also provided with a sliding block assembly 2064, which includes a sliding seat 2641 and a sliding block 2642. The sliding seat 2641 is arranged in the lower die seat 202, and the two bases 2062 are arranged on the two sides of the sliding seat 2641 respectively. The sliding block 2642 is slidingly arranged on the sliding seat 2641 and located on the side away from the gap 113. The other pressing member 2061 drives the sliding block 2642 to move downward to abut against the first connecting arm 42 and the second connecting arm 43 on the side away from the gap 113, and the sliding block 2642 presses the first connecting arm 42 and the second connecting arm 43 to splice in the same horizontal plane, as shown in Figure 1 and Figure 13
[0067] The first stamping part 421 and the second stamping part 431 are in transition fit or interference fit. Preferably, the first stamping part 421 and the second stamping part 431 are in interference fit, and the pressing of the pressing member 2061 makes the clamping of the first stamping part 421 and the second stamping part 431 more tightly. That is, when the punch is pressed, the protrusion is forced into the groove to form a tight mechanical interlock, which ensures that the riveting point is not easy to loosen when bearing external force, thereby improving the stability and reliability of the connection.
[0068] As shown in Figures 8 to 10 In the pressing process, in some embodiments, the bottom of the pressing member 2061 is provided with a pressing protrusion 2611 corresponding to the splicing position of the first stamping part 421 and the second stamping part 431. The pressing member 2061 is pressed to the splicing position of the first stamping part 421 and the second stamping part 431, and the pressing member 2061 continues to press to the pressing protrusion 2611 to form a stamping groove 5 at the splicing position.
[0069] In other embodiments, the bottom of the sliding block 2642 is provided with a pressing protrusion 2611 corresponding to the splicing position of the first stamping part 421 and the second stamping part 431. The pressing member 2061 is pressed to the splicing position of the first stamping part 421 and the second stamping part 431, and the pressing member 2061 continues to press to the pressing protrusion 2611 to form a stamping groove 5 at the splicing position.
[0070] In other embodiments, the base 2062 is provided with a pressing protrusion 2611 corresponding to the joint of the first stamping part 421 and the second stamping part 431. The pressing rivet 2061 presses down the sliding block 2642 to drive the sliding block 2642 to move downward to abut the joint of the first stamping part 421 and the second stamping part 431. The pressing rivet 2061 continues to press down to form a stamping groove 5 at the joint by the pressing protrusion 2611 on the sliding block 2642.
[0071] Please refer to Figure 9 and Figure 10 In the present embodiment, the pressing rivet 2061, the sliding block 2642 and the two bases 2062 are all provided with two pressing protrusions 2611 corresponding to the joint of the first stamping part 421 and the second stamping part 431.
[0072] On the side close to the gap 113, the pressing rivet 2061 presses down to abut the joint of the first stamping part 421 and the second stamping part 431 on the same side. The pressing rivet 2061 continues to press down to form two stamping grooves 5 at the joint on the upper surface by the two pressing protrusions 2611 on the pressing rivet 2061, and to form two stamping grooves 5 at the joint on the lower surface by the two pressing protrusions 2611 on the base 2062. Each stamping groove 5 is located on the joint edge 4211, so that the first stamping part 421 and the second stamping part 431 are more tightly combined at the joint, thereby increasing the strength of the connection.
[0073] On the other side away from the gap 113, the pressing rivet 2061 presses down the sliding block 2642 to drive the sliding block 2642 to move downward to abut the joint of the first stamping part 421 and the second stamping part 431. The pressing rivet 2061 continues to press down to form two stamping grooves 5 at the joint on the upper surface by the two pressing protrusions 2611 on the sliding block 2642, and to form two stamping grooves 5 at the joint on the lower surface by the two pressing protrusions 2611 on the base 2062. Each stamping groove 5 is located on the joint edge 4211, preferably, the length of the stamping groove 5 is the same as or slightly greater than the length of the joint edge 4211, so that the stamping groove 5 can cover the joint edge 4211.
[0074] The pressing rivet assembly 206 is used to splice and rivet the first stamping part 421 and the second stamping part 431, and to form a stamping groove 5 at the joint, so that the first stamping part 421 and the second stamping part 431 can be firmly spliced without welding. Compared with the traditional manual welding of the first connecting arm 42 and the second connecting arm 43, the pressing rivet assembly 206 can complete the fixed connection of the first connecting arm 42 and the second connecting arm 43 during the assembly production, greatly improving the production efficiency and reducing the production cost, without manual welding.
[0075] Please refer toFigure 8 、 Figure 12 、 Figure 13 and Figure 14 As shown, further, when the rivet 2061 presses down the first connecting arm 42 and the second connecting arm 43, the pressing protrusion 2611 punches out a punching groove 5 at the joint of the first punching portion 421 and the second punching portion 431, which causes the joint to bulge. In order to improve this phenomenon, the rivet assembly 206 is provided with limiters 2063 on both sides of the length direction corresponding to the joint of the first punching portion 421 and the second punching portion 431. The limiters 2063 are arranged on both sides of the base 2062. The limiters 2063 press against both sides of the first connecting arm 42 and the second connecting arm 43 in the width direction to prevent the joint of the first connecting arm 42 and the second connecting arm 43 from being deformed under the action of external force, so that the limiters 2063 limit the width of the first connecting arm 42 and the second connecting arm 43 in the width direction.
[0076] The cutting assembly 209 is disposed in the upper die holder 201 and is located above the discharge port 208. The feeding assembly 203 delivers the plate 303 on the material strip 300 to the cutting assembly 209, which cuts off the connection between the mounting bracket 100 and the material strip 300, causing the mounting bracket 100 to fall into the discharge port 208.
[0077] See also Figures 4 to 17 As shown, the manufacturing process of the mounting bracket 100 is described below. In this embodiment, the mounting bracket 100 is manufactured by continuous stamping, which mainly includes the following steps:
[0078] First step: placing the material tape 300 on the feeding assembly 203 .
[0079] The second process: the feeding component 203 transports the plate 303 on the material belt 300 to the stamping component 204, and the stamping component 204 stamps the plate 303 into a planar bracket 301, and stamps a first stamping portion 421 on the first connecting arm 42 of the planar bracket 301, and stamps a second stamping portion 431 on the second connecting arm 43 of the planar bracket 301.
[0080] The third step: the feeding assembly 203 transports the plate 303 to the forming assembly 205 , and the forming assembly 205 bends the flat bracket 301 into an X-shaped bracket 302 , and sets the first punching part 421 and the second punching part 431 in a stacked shape.
[0081] The fourth procedure: the feeding assembly 203 transports the plate 303 to the riveting assembly 206, and the riveting assembly 206 rivets the first stamping part 421 and the second stamping part 431 to splice in the same horizontal plane; and the pressing protrusion 2611 on the riveting assembly 206 forms the stamping groove 5 at the splicing position of the first stamping part 421 and the second stamping part 431.
[0082] The fifth procedure: the feeding assembly 203 transports the plate 303 on the material belt 300 to the cutting assembly 209, and the cutting assembly 209 cuts the connecting position between the mounting bracket 100 and the material belt 300, so that the mounting bracket 100 is discharged.
[0083] Preferably, the embodiment can add an empty step in any of the above procedures, so that there is enough space and time for adjustment between each working component (such as the feeding assembly 203, the stamping assembly 204, the forming assembly 205, the riveting assembly 206, and the cutting assembly 209, etc.), so as to avoid damage or failure caused by mutual interference between the working components.
[0084] The manufacturing process of the mounting bracket 100 is as follows:
[0085] Firstly, the material belt 300 is sent from the feeding port 207 to the feeding assembly 203, and is transported by the feeding assembly 203 to the next working position. Secondly, the stamping assembly 204 punches, forms, and cuts the plate 303 on the material belt 300 to form a planar bracket 301 with a first connecting arm 42 and a second connecting arm 43. The first connecting arm 42 and the second connecting arm 43 are cut to form a first stamping part 421 and a second stamping part 431, as shown in FIG. 4B. Figure 15 Thirdly, the feeding assembly 203 transports the plate 303 to the third procedure, and the forming assembly 205 bends the planar bracket 301 into a U-shaped bracket 302, and sets the first stamping part 421 and the second stamping part 431 in a stacked manner, as shown in FIG. 4C. Figure 16 In the fourth procedure, the riveting assembly 206 rivets the first stamping part 421 and the second stamping part 431 to splice in the same horizontal plane. Then, the feeding assembly 203 transports the plate 303 to the next working position, and the first stamping part 421 and the second stamping part 431 are riveted, and the pressing protrusion 2611 forms the stamping groove 5 at the splicing position of the first stamping part 421 and the second stamping part 431, as shown in FIG. 4D. Figure 17The riveting process: the first connecting arm 42 and the second connecting arm 43 are placed on the base 2062, wherein one riveting piece 2061 is pressed against the first connecting arm 42 and the second connecting arm 43 on the side close to the gap 113 to splice them in the same horizontal plane. The other riveting piece 2061 presses the slider 2642 downward to drive the slider 2642 to move downward to abut against the first connecting arm 42 and the second connecting arm 43 on the side away from the gap 113, and the slider 2642 is pressed against the first connecting arm 42 and the second connecting arm 43 to splice them in the same horizontal plane. The riveting process: on the side close to the gap 113, the riveting piece 2061 is pressed downward to abut against the splicing position of the first stamping part 421 and the second stamping part 431 on the same side. The riveting piece 2061 continues to be pressed downward, so that the two pressing protrusions 2611 on the riveting piece 2061 form two stamping grooves 5 at the splicing position of the upper surface, and at the same time, the two pressing protrusions 2611 on the base 2062 form two stamping grooves 5 at the splicing position of the lower surface. On the other side away from the gap 113, the slider 2642 is pressed downward by the other riveting piece 2061 to drive the slider 2642 to move downward to abut against the splicing position of the first stamping part 421 and the second stamping part 431. The riveting piece 2061 continues to be pressed downward to the splicing position of the two pressing protrusions 2611 on the slider 2642 to form two stamping grooves 5 at the upper surface, and at the same time, the two pressing protrusions 2611 on the base 2062 form two stamping grooves 5 at the splicing position of the lower surface.
[0086] In summary, the mounting bracket 100 is spliced and fixed by the first stamping part 421 and the second stamping part 431, so that the first connecting arm 42 and the second connecting arm 43 are fixedly connected to increase the connection strength of the mounting bracket 100. The splicing design of the protrusion and the groove makes the first connecting arm 42 and the second connecting arm 43 flat at the connection position without protruding parts, which improves the overall appearance of the product. In addition, the first connecting arm 42 and the second connecting arm 43 are fixedly connected without welding through the splicing of the protrusion and the groove, which simplifies the process and reduces the production cost.
[0087] The above embodiments are only used to illustrate the technical solutions of the present application rather than limit the present application. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application.
Claims
1. A mounting bracket formed by punching a sheet material (303), characterized by, The utility model relates to a lamp holder mounting structure and a lamp holder mounting device, and relates to the technical field of lamps and lanterns. The utility model discloses a lamp holder mounting structure and a lamp holder mounting device, and relates to the technical field of lamps and lanterns. One of the first stamping part (421) and the second stamping part (431) is a convex, and the other is a groove spliced with the convex, and the first connecting arm (42) and the second connecting arm (43) extend towards each other and are fixedly spliced through the convex and the groove.
2. The mounting bracket of claim 1, wherein The extension direction of the convex and the recess direction of the groove are the same as the length extension direction of the first connecting arm (42) / the second connecting arm (43), and the convex and the groove are matched and connected in the same horizontal plane or interference connected.
3. The mounting bracket of claim 2, wherein The convex is a convex block, and the convex includes two splicing edges (4211) arranged oppositely, and the two splicing edges (4211) are trumpet-shaped and gradually expanded.
4. The mounting bracket of claim 2, wherein The convex is a plurality of tooth-shaped convexes, and the groove is a plurality of tooth-shaped grooves matched with the plurality of tooth-shaped convexes, and the plurality of tooth-shaped convexes are engaged and connected one by one with the plurality of tooth-shaped grooves.
5. The mounting bracket of claim 4, wherein The convex lengths of the plurality of tooth-shaped convexes are different.
6. The mounting bracket of any one of claims 1-5, wherein, The splicing part of the first stamping part (421) and the second stamping part (431) is provided with a stamping groove (5), and the stamping groove (5) at least partially covers the first stamping part (421) and at least partially covers the second stamping part (431).
7. The mounting bracket of claim 6, wherein The first stamping part (421) and the second stamping part (431) include a lower surface facing the substrate (1) and an upper surface opposite to the lower surface, and the upper surface and / or the lower surface are provided with the stamping groove (5).
8. An in-mold forming apparatus for integrally press forming a mounting bracket (100) as claimed in any one of claims 1 to 7 from a sheet material (303), characterized in that, The in-mold forming device (200) includes a stamping assembly (204), a forming assembly (205) and a pressure riveting assembly (206). The stamping assembly (204) is configured to stamp the plate (303) into a planar support (301), and the planar support (301) includes a first connecting arm (42) and a second connecting arm (43) not connected to each other, the stamping assembly (204) stamps a first stamping part (421) on the first connecting arm (42) and a second stamping part (431) on the second connecting arm (43). The forming assembly (205) is configured to bend the planar support (301) into a U-shaped support (302) and make the first stamping part (421) and the second stamping part (431) stacked. The pressure riveting assembly (206) is configured to pressure rivet the first stamping part (421) and the second stamping part (431) to splice in the same horizontal plane.
9. The in-mold forming apparatus according to claim 8, wherein The press riveting assembly (206) comprises a press riveting piece (2061) and a base (2062), and the press riveting piece (2061) and / or the base (2062) are provided with a pressing protrusion (2611) corresponding to the joint of the first stamping part (421) and the second stamping part (431), and the pressing protrusion (2611) is configured to form a stamping groove (5) at the joint.
10. The in-mold forming apparatus according to claim 9, wherein The first connecting arm (42) / the second connecting arm (43) has a length direction and a width direction, and the press riveting assembly (206) is provided with a limiting piece (2063) corresponding to the joint on both sides of the length direction, and the limiting piece (2063) is configured to limit the width of the first connecting arm (42) and the second connecting arm (43) in the width direction.