Automatic assembling equipment for down lamp wire pressing buckle

Abstract

The utility model belongs to the technical field of automation equipment, and discloses a down lamp wire pressing buckle automatic assembling device which comprises a feeding mechanism, a material distributing mechanism, a transferring mechanism and a conveying mechanism, the output end of the feeding mechanism is in butt joint with the material distributing mechanism, the output end of the material distributing mechanism is in butt joint with the transferring mechanism, and the conveying mechanism is in butt joint with the transferring mechanism. By the adoption of the structural design, under the effect of the material distributing mechanism, in a small installation space, one working procedure can be in butt joint with a plurality of feeding devices at the same time, or one working procedure is in butt joint with one feeding device to output a plurality of materials. Therefore, the production takt is ensured, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automation equipment, and specifically relates to a tube lamp wire pressing buckle automatic assembly equipment. BACKGROUND

[0002] The tube lamp is a kind of embedded lighting lamp, is the downlighting lighting lamp embedded in the ceiling, design has the wide beam angle, can evenly illuminate larger area, especially suitable for whole illumination or emphasize specific place, such as living room, kitchen etc. Its appearance is similar to cylinder, lamp body is small and exquisite, saves space and simple and elegant, the tube lamp is composed of four parts of lamp body, lamp shade, light source and driver. The lamp body is usually made of metal or plastic;The lamp shade is transparent or translucent material;The light source adopts LED;The driver is used for controlling and stabilizing current, the tube lamp can softly illuminate the space below, does not produce dazzling glare, and can keep the uniformity of architectural decoration appearance, does not destroy the suspended ceiling structure and appearance, including traditional tube lamp and LED tube lamp, the LED tube lamp has the advantages of energy saving, low carbon, long life, good color rendering, fast response speed etc., as a lighting equipment, the tube lamp has wide application and various selection in the market, meets different lighting demand and decoration style.

[0003] The tube lamp wire pressing buckle is a fixing accessory in the installation of the tube lamp, also called wire clamp, is a kind of accessory for wire connection and fixation, is usually made of plastic or metal, has elasticity, can press the wire and fix its position in the tube lamp, plays the role of fixing wire, guaranteeing the stability and safety of the wire in the installation process of the tube lamp. It prevents the wire from loosening or falling off, ensures the safe and reliable connection of the wire, thereby avoiding the occurrence of circuit failure or safety accident, in the installation process of the tube lamp, the wire pressing buckle is usually used with other accessories such as screws, cover plates etc. according to specific steps to fix the wire inside the tube lamp, ensure the connection of the wire and the normal work of the tube lamp, the tube lamp wire pressing buckle is an indispensable accessory in the installation of the tube lamp, which guarantees the stability and safety of the wire and ensures the normal use of the tube lamp and the safe operation of the circuit.

[0004] In the current era of automation development, in order to ensure efficiency and save labor cost, the wire pressing buckle of the tube lamp also starts to use automatic assembly, but the existing problem is that the current equipment cannot adapt to the rapid feeding of the equipment and the simultaneous feeding of multiple wire pressing buckles, which causes the problems of waiting for material in subsequent processes and unable to simultaneously assemble the batch of wire pressing buckles, which reduces the production rhythm, therefore, a tube lamp wire pressing buckle automatic assembly equipment is needed to optimize and improve. UTILITY MODEL CONTENTS

[0005] In view of the problems in the above background art, the purpose of the utility model is to provide a tube lamp wire pressing buckle automatic assembly equipment.

[0006] In order to realize the above technical purpose, the utility model adopts the technical scheme as follows:

[0007] A tube lamp line pressing buckle automatic assembly equipment, including feeding mechanism, distributing mechanism, transfer mechanism and conveying mechanism, the feeding mechanism output is docked in the distributing mechanism, the distributing mechanism output is docked in the transfer mechanism, the transfer mechanism output is docked in conveying mechanism, and the feeding mechanism is vibration feeding disc;

[0008] The distributing mechanism includes the mounting table, the mounting table is installed rotatory pneumatic cylinder, the rotatory pneumatic cylinder output end is installed mounting plate, the mounting plate is installed slide rail and first mounting bracket, the first mounting bracket is installed first pneumatic cylinder, the first pneumatic cylinder output end is connected with first mobile block, the first mobile block is installed in the slide rail, the first mobile block is installed with first clamping mechanism and connecting table, the connecting table is installed with second mounting bracket, the second mounting bracket is installed with second pneumatic cylinder, the second pneumatic cylinder output end is connected with second mobile block, the second mobile block is installed in the slide rail, and the second mobile block is installed with second clamping mechanism and discharge block;

[0009] The first clamping mechanism and the second clamping mechanism are same in structure;

[0010] The first clamping mechanism includes third mounting bracket, first limit block and second limit block, the third mounting bracket is installed with third pneumatic cylinder, the third pneumatic cylinder output end is connected with top block, the top block penetrates the first limit block, and the top block gap is matched with the first limit block;

[0011] The transfer mechanism is three-axis mobile manipulator;

[0012] The conveying mechanism is speed chain conveying line, and the conveying mechanism is installed with positioning mechanism.

[0013] Further limit, the feeding mechanism and the distributing mechanism have two groups, the transfer mechanism output end is installed with the number of mechanical claws corresponding to the distributing mechanism discharge quantity, and such design can carry out the assembly of four line pressing buckles at a time, guarantees production rhythm and production efficiency.

[0014] Further limit, the feeding mechanism, the distributing mechanism and the transfer mechanism outside are installed with protective cover, and such design can prevent dust, collision protection and mechanical injury.

[0015] Further limit, the conveying mechanism is installed with material lifting mechanism, and such design can lift the material on the conveying mechanism, and then realize positioning and stay, so that the transfer mechanism can carry out accurate assembly.

[0016] Further limited, the positioning mechanism includes a front end mounting plate mounted on the transfer mechanism frame and a fourth cylinder, the front end mounting plate is mounted with a fifth cylinder, the fifth cylinder output end and the fourth cylinder output end are perpendicular to each other, and the fifth cylinder output end and the fourth cylinder output end are both connected with a fixed edge, and the fixed edge is mounted with a positioning block corresponding to the number of material output of the material distribution mechanism, so that when the conveying mechanism moves the material to the position, the fifth cylinder operates to drive the fixed edge to move downward to the side of the down lamp, then the fourth cylinder operates to drive the connected fixed edge to move towards the fixed edge of the fifth cylinder output end, so that the down lamp is clamped and positioned by the corresponding positioning blocks on the two fixed edges, to ensure the accurate assembly of the line pressing buckle.

[0017] The beneficial effects of the utility model are as follows:

[0018] The structure design of the utility model can realize simultaneous connection of multiple feeding devices in one process or output of multiple materials of one feeding device in one process in a small installation space, so as to ensure the production rhythm and improve the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0019] The utility model can be further illustrated by the non-limiting embodiments shown in the drawings.

[0020] Figure 1 It is a structure schematic view of a down lamp line pressing buckle automatic assembly equipment embodiment of the utility model;

[0021] Figure 2 It is a part structure schematic view of a down lamp line pressing buckle automatic assembly equipment embodiment of the utility model;

[0022] Figure 3 It is a material distribution mechanism structure schematic view of a down lamp line pressing buckle automatic assembly equipment embodiment of the utility model;

[0023] Figure 4 It is a structure schematic view of a first clamping mechanism of a down lamp line pressing buckle automatic assembly equipment embodiment of the utility model after running and rotating 90 degrees;

[0024] The main element symbol is explained as follows:

[0025] Feeding mechanism 1; material distribution mechanism 2; transfer mechanism 3; conveying mechanism 4; positioning mechanism 5; protective cover 6;

[0026] Mounting table 21; rotary cylinder 22; mounting plate 23; slide rail 24; first mounting frame 25; first cylinder 26; first moving block 27; first clamping mechanism 28; connecting table 29; second mounting frame 210; second cylinder 211; second moving block 212; second clamping mechanism 213; discharge block 214;

[0027] third mounting frame 281; first limiting block 282; second limiting block 283; third cylinder 284; top block 285;

[0028] front end mounting plate 51; fourth cylinder 52; fifth cylinder 53; fixed edge 54; positioning block 55. DETAILED DESCRIPTION

[0029] In order for those skilled in the art to better understand the utility model, the technical scheme of the utility model is further described below in combination with the drawings and examples.

[0030] Example one:

[0031] As Figure 1 shown, the utility model discloses a cylinder lamp wire pressing buckle automatic assembly equipment, including feeding mechanism 1, distributing mechanism 2, transfer mechanism 3 and conveying mechanism 4, the output end of feeding mechanism 1 is butt jointed in distributing mechanism 2, the output end of distributing mechanism 2 is butt jointed in transfer mechanism 3, the output end of transfer mechanism 3 is butt jointed in conveying mechanism 4, and feeding mechanism 1 is a vibrating feeding disc;

[0032] distributing mechanism 2 includes mounting table 21, is installed with rotary cylinder 22, is installed with mounting plate 23 to the output end of rotary cylinder 22, is installed with slide rail 24 and first mounting frame 25 to mounting plate 23, is installed with first cylinder 26 to first mounting frame 25, is connected with first moving block 27 to the output end of first cylinder 26, first moving block 27 is slidably installed in slide rail 24, first moving block 27 is installed with first clamping mechanism 28 and connecting table 29, connecting table 29 is installed with second mounting frame 210, second mounting frame 210 is installed with second cylinder 211, second cylinder 211 is connected with second moving block 212 to the output end, second moving block 212 is slidably installed in slide rail 24, and second moving block 212 is installed with second clamping mechanism 213 and outfeed block 214;

[0033] first clamping mechanism 28 and second clamping mechanism 213 are the same structure;

[0034] first clamping mechanism 28 includes third mounting frame 281, first limiting block 282 and second limiting block 283, third mounting frame 281 is installed with third cylinder 284, and top block 285 is connected to the output end of third cylinder 284, top block 285 penetrates first limiting block 282, and top block 285 gap matches first limiting block 282;

[0035] transfer mechanism 3 is three-axis moving manipulator;

[0036] conveying mechanism 4 is a speed chain conveying line, and positioning mechanism 5 is installed in conveying mechanism 4.

[0037] In this embodiment, two vibrating loading trays are used as the loading mechanism 1 for loading. The output end of one vibrating loading tray is connected to a material dividing mechanism 2. Four parts can be loaded in one process, ensuring the production rhythm and improving production efficiency.

[0038] The vibrating loading disc moves the wire buckle to the output end position and continues to run, pushing the wire buckle between the first limit block 282 and the second limit block 283 and then being blocked by the discharge block 214. It should be noted here that the specifications and sizes of the first limit block 282 and the second limit block 283 are adapted to the length of the wire buckle. Because a first clamping mechanism 28 and a second clamping mechanism 213 are provided, the number of wire buckles that can be discharged at one time by a vibrating loading disc is two. Furthermore, if more clamping mechanisms are provided, more materials can be loaded at one time. The vibrating loading disc stops discharging after loading the two wire buckles, and the third cylinder 284 runs, pushing the top block 285 forward and passing through the first limit block. 282 fixes the wire buckle on the second limit block 283 in a top pressure clamping manner, and then the first cylinder 26 operates to drive the first moving block 27 to operate and move, and at the same time the second cylinder 211 operates to drive the second moving block 212 to operate and move in the opposite direction of the moving direction of the first moving block 27, so that the first moving block 27 and the second moving block 212 are separated from each other, that is, the first clamping mechanism 28 and the second clamping mechanism 213 work, and the two wire buckles corresponding to the top pressure clamping are also separated from each other, and then the rotating cylinder 22 operates to drive the first clamping mechanism 28 and the second clamping mechanism 213 to rotate 90°, so that the two wire buckles are rotated 90°, thereby realizing the two wire buckles as shown in the attached Figure 4 As shown, they are straight with each other, and there is a distance gap between them, so that the mechanical claws of the transfer mechanism will not interfere with each other and can be clamped. Two material distribution mechanisms 2 are provided, so four wire buckles can be distributed at a time;

[0039] The transfer mechanism 3 clamps the four wire buckles separated by the dividing mechanism 2 at one time, and then moves to the position of the conveying mechanism 4 to be assembled with the downlight on the conveying mechanism 4. The four wire buckles can be assembled with four downlights at a time, ensuring production efficiency. After the wire buckles are assembled, the conveying mechanism 4 transfers the downlight to the next process.

[0040] Example 2:

[0041] like Figures 1-4 As shown, there are two groups of feeding mechanism 1 and distributing mechanism 2. The output end of transfer mechanism 3 is equipped with mechanical claws corresponding to the number of materials discharged by distributing mechanism 2. This design can assemble four wire buckles at a time, ensuring production cycle and efficiency.

[0042] In this embodiment, the output end of a feeding mechanism 1 corresponds to the input end of a material dividing mechanism 2, but according to the number of clamping mechanisms in the material dividing mechanism 2, one feeding mechanism 1 can load materials corresponding to the number of clamping mechanisms in one beat. Therefore, the user can make improvements according to the specific situation to achieve the purpose of loading three or four pieces of materials on the feeding mechanism 1 in one beat.

[0043] Example 3:

[0044] like Figure 1 As shown, protective covers 6 are installed on the outside of the feeding mechanism 1, the dividing mechanism 2 and the transferring mechanism 3. This design can provide dust and collision protection while preventing the machine from hurting people.

[0045] In this embodiment, the material of the protective cover 6 is preferably transparent, and the protection range can be fine-tuned depending on the installation space.

[0046] Example 4:

[0047] The conveying mechanism 4 is equipped with a lifting mechanism. This design can lift the material on the conveying mechanism 4 and then achieve positioning and stopping, so that the transfer mechanism 3 can be accurately assembled.

[0048] In this embodiment, the ejection mechanism is not shown in the figure. The ejection mechanism can be realized by a telescopic cylinder combined with an ejection plate. The main purpose is to stop the downlight on the conveying mechanism 4 to adapt the transfer mechanism 3 to clamp and install the wire buckle. Therefore, the ejection mechanism can be selected according to more specific circumstances.

[0049] Embodiment 5:

[0050] like Figure 1 As shown, the positioning mechanism 5 includes a front-end mounting plate 51 and a fourth cylinder 52 mounted on the frame of the transfer mechanism 3, the front-end mounting plate 51 is installed with a fifth cylinder 53, the output end of the fifth cylinder 53 and the output end of the fourth cylinder 52 are perpendicular to each other, the output end of the fifth cylinder 53 and the output end of the fourth cylinder 52 are both connected to a fixed edge 54, the fixed edge 54 is installed with a number of positioning blocks 55 corresponding to the number of discharges of the dividing mechanism 2, such a design, when the conveying mechanism 4 moves the material into place, the fifth cylinder 53 runs, driving the fixed edge 54 to move down to the side of the downlight, and then the fourth cylinder 52 runs, driving the connected fixed edge 54 to run toward the fixed edge 54 of the output end of the fifth cylinder 53, so that the downlight is clamped and positioned by the relatively corresponding positioning blocks 55 on the two fixed edges 54 to ensure the accurate assembly of the wire buckle.

[0051] In this embodiment, the main purpose is to position the downlights on the conveying mechanism 4, so the number of positioning blocks 55 on a single fixed edge 54 must not be less than the number of materials output by all the loading mechanisms 1 in one beat. More is not necessarily less, and the user can consider the number of positioning blocks 55 according to the specific situation.

[0052] The above embodiments only exemplarily illustrate the principles and effects of the present application, and are not intended to limit the present application. Any person skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical concept disclosed by the present application should be covered by the claims of the present application.

Claims

1. A kind of automatic assembly equipment of pinching line buckle of down lamp, including feeding mechanism (1), distribution mechanism (2), transfer mechanism (3) and conveying mechanism (4), the output end of the feeding mechanism (1) is connected to the distribution mechanism (2), the output end of the distribution mechanism (2) is connected to the transfer mechanism (3), the output end of the transfer mechanism (3) is connected to conveying mechanism (4), it is characterized by: The feeding mechanism (1) is a vibrating feeding disc; The distributing mechanism (2) comprises a mounting table (21) provided with a rotary air cylinder (22), the output end of the rotary air cylinder (22) is provided with a mounting plate (23), the mounting plate (23) is provided with a sliding rail (24) and a first mounting frame (25), the first mounting frame (25) is provided with a first air cylinder (26), the output end of the first air cylinder (26) is connected with a first moving block (27), the first moving block (27) is slidingly installed on the sliding rail (24), the first moving block (27) is provided with a first clamping mechanism (28) and a connecting table (29), the connecting table (29) is provided with a second mounting frame (210), the second mounting frame (210) is provided with a second air cylinder (211), the output end of the second air cylinder (211) is connected with a second moving block (212), the second moving block (212) is slidingly installed on the sliding rail (24), the second moving block (212) is provided with a second clamping mechanism (213) and an outfeed stop block (214); The first clamping mechanism (28) and the second clamping mechanism (213) are the same in structure; The first clamping mechanism (28) comprises a third mounting frame (281), a first limiting stop block (282) and a second limiting stop block (283), the third mounting frame (281) is provided with a third air cylinder (284), the output end of the third air cylinder (284) is connected with a top block (285), the top block (285) penetrates through the first limiting stop block (282), and the top block (285) is matched with the first limiting stop block (282) in clearance. The transferring mechanism (3) is a three-axis moving manipulator; The conveying mechanism (4) is a speed-up chain conveying line, and the conveying mechanism (4) is provided with a positioning mechanism (5).

2. The automatic assembly equipment for the line pressing buckle of the down lamp according to claim 1, characterized in that: There are two groups of the feeding mechanism (1) and the distributing mechanism (2), and the output end of the transferring mechanism (3) is provided with a number of mechanical claws corresponding to the number of outfeed of the distributing mechanism (2).

3. The automatic assembling equipment for the line pressing buckle of the down lamp according to claim 2, characterized in that: The feeding mechanism (1), the distributing mechanism (2) and the transferring mechanism (3) are provided with protective covers (6) outside.

4. The automatic assembling equipment for the line pressing buckle of the down lamp according to claim 3, characterized in that: The conveying mechanism (4) is provided with a feeding mechanism.

5. The automatic assembling equipment for the line pressing buckle of the down lamp according to claim 4, characterized in that: The positioning mechanism (5) comprises a front end mounting plate (51) and a fourth air cylinder (52) mounted on the rack of the transferring mechanism (3), the front end mounting plate (51) is provided with a fifth air cylinder (53), the output end of the fifth air cylinder (53) and the output end of the fourth air cylinder (52) are perpendicular to each other, the output end of the fifth air cylinder (53) and the output end of the fourth air cylinder (52) are both connected with a fixed edge (54), and the fixed edge (54) is provided with a number of positioning blocks (55) corresponding to the number of outfeed of the distributing mechanism (2).

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