Hot cutting plastic uptake cutting die
By designing a hot-cut vacuum forming die, using a closed-space heating device and temperature sensor, and combining it with microcontroller control, the problem of edge breakage and shattering during the cutting process of vacuum forming products was solved. This achieved uniform heating of the blade and precise temperature control, reducing the defect rate and electricity costs.
Patent Information
- Application Number
- CN202422697164.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-06
AI Technical Summary
During the cutting process of thermoformed products, the long storage time after forming can lead to edge breakage and cracking, increasing the defect rate and production costs.
Design a hot-cut vacuum forming die, which uses a closed-space heating device and temperature sensor. The temperature of the heating device is controlled by a microcontroller to achieve uniform heating of the blade and precise temperature control, thus avoiding edge breakage.
It achieves uniform heating of the blade, reduces defect rate, saves electricity, is suitable for cutting sheets of different thicknesses, and reduces production costs.
Smart Images

Figure CN223466425U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model provides a hot cut blistering moulding cutter belongs to the blistering mould field. BACKGROUND
[0002] In the cutting process of the blistering product, according to the particularity of the material of the formed product, the formed product is placed for a long time, and the separate punching will cause the edge breaking and edge explosion phenomenon, thereby increasing the defective rate and increasing the production cost, so the existing cutter needs to be improved for better control of the cutting defective rate. INVENTION CONTENTS
[0003] To solve the technical problems in the prior art, the utility model provides a hot cut blistering cutter, and blade is uniformly heated, and the hot cutting edge is consistent, and the technical features are as follows:
[0004] A kind of hot cut blistering cutter, the cutter mould includes outer mould, inner mould, blade, the blade is clamped by inner mould and fixed rib, and is fixed by thread penetration after that, the other side of the fixed rib is fixed with heating device, the inner mould is installed with support near blade head end, the support is installed with temperature sensor, outer mould is enclosed with cutter mould frame, blade, fixed rib, heating device and temperature sensor, unilateral cutter mould forms closed space independently.
[0005] Preferably, the heating device is connected in parallel, and is uniformly distributed around the inner mould near the blade head, and the heating device on each side of the inner mould is connected by a separate power bus.
[0006] Preferably, at least one temperature sensor is installed on one side of the inner mould with a power bus.
[0007] Preferably, the constant temperature of the heating device is 300 degrees.
[0008] Preferably, the outer mould of the hot cut blistering cutter is coated with a silicone resin heat insulation coating.
[0009] Preferably, the hot cut blistering cutter is further connected with a temperature controller, and the temperature controller is separately connected with the power bus to form an independent control loop.
[0010] Preferably, the temperature controller includes a single-chip microcomputer and a relay.
[0011] Preferably, the single-chip microcomputer signal input end is connected with the temperature sensor, the single-chip microcomputer signal output end is connected with the relay control end, and the relay wiring end is connected with the heating device and the power supply to form a loop.
[0012] Preferably, the single-chip microcomputer is further connected with a key and a display panel for setting the threshold value of the heating sheet, and the independent control loop sets the threshold value of the heating sheet independently.
[0013] Preferably, the heating sheet threshold range is 180 to 280℃.
[0014] The utility model discloses the beneficial effect that:
[0015] 1、knife mould space airtightness can keep constant temperature, and each side knife mould space is individually airtight, realizes unilateral knife mould temperature accurate control, starts heating device, and starts temperature -rising fast, has the constant temperature heat preservation effect, and heating device possesses air passage and carries out air heat conduction, makes blade heat even, realizes even heat cut.
[0016] 2、use singlechip threshold setting to make heat cut temperature controllable, carry out loop break -open processing after temperature reaches threshold value, carry out loop closure processing when being below threshold value, can according to knife mould temperature after operation and carry out power -off temperature control, realizes the saving electricity.
[0017] 3、power bus setting makes knife mould different side edge can carry out individual temperature threshold setting, realizes individual unilateral control, saves electricity, is suitable for the same sheet material and can also carry out cutting in different thickness, increases sheet material applicability, avoids the broken edge and explodes side phenomenon to occur, reaches the effect of controlling bad.
[0018] 4, temperature control uses singlechip control, element cost is low, function modularization, is convenient for overhaul installation, BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the overall structure front view of the utility model.
[0020] Figure 2 It is the outer mould structure schematic view of the utility model.
[0021] Figure 3 It is the inner mould structure schematic view of the utility model.
[0022] Figure 4 It is the inner mould structure partial enlarged view A of the utility model.
[0023] Figure 5 It is the inner mould structure partial enlarged view B of the utility model.
[0024] Figure 6 It is the temperature controller structure schematic view of the utility model.
[0025] In the drawing, 1, outer mould;2, inner mould;3, blade;4, fixed rib;41, fixed hole;
[0026] 5, heating device;6, support;7, temperature sensor. DETAILED DESCRIPTION
[0027] The utility model will be further described below in combination with specific embodiments, but the utility model is not limited by the embodiments.
[0028] In the description of the utility model, it needs to be explained that, the orientation or position relation indicated by the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and "vertically" is based on the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore can not be understood as a limitation on the utility model.
[0029] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected, can be directly connected, or indirectly connected through an intermediate medium, or can be the communication inside two components. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0030] In addition, in the description of the utility model, unless otherwise specified, the meaning of "multiple", "multiple groups", "multiple roots" is two or more than two.
[0031] The materials, instruments and methods used in the following embodiments are not specially described, and are conventional materials, instruments and methods in the art, which can be obtained through commercial channels.
[0032] Example 1
[0033] According to Figures 1 to 5 As shown in the utility model hot cutting blister knife mould includes outer mould 1, inner mould 2, blade 3, the blade is held by inner mould 2 and fixed rib 4 and is fixed by screw thread through fixed hole 41, the other side of the fixed rib is fixed with heating device 5, and the heating device can be selected with resistance wire or heating block, and PTC heating block is selected in the embodiment, the inner mould is provided with support 6 close to the blade bit end, the support can be selected with flange support or pipe clamp support, and the flange support is selected in the embodiment, the support is provided with temperature sensor 7, the outer mould is closed and surrounded to the knife mould frame, the blade, the fixed rib, the heating device and the temperature sensor, and the temperature sensor selected in the embodiment is thermocouple sensor, the single-sided knife mould independently forms a closed space, the outer mould of each independent knife mould space is provided with adjustable width air gap at the blade bit end, the gap distance is between 0.2-1mm, and when the temperature difference between the inside and outside of the knife mould is large, the air gap is used to accelerate the heat conduction efficiency of the blade bit.
[0034] Example 2
[0035] On the basis of embodiment 1, the heating devices in each closed space are connected in parallel, and the heating devices are uniformly distributed around the inner mold close to the blade head. The heating devices in the closed space are connected by a separate power bus. The separate power bus facilitates fine control of the knife mold and improves the control accuracy of the knife mold. At least one temperature sensor is installed on one side of the power bus in the separate closed knife mold to facilitate temperature monitoring of the closed knife mold space. In addition, the constant temperature of the heating device is 300 degrees, and the constant temperature of the heating device can basically meet the hot cutting of the knife mold. In addition, the outer mold of the hot cutting plastic suction knife mold is coated with a silicone resin heat insulation coating to prevent the operator from being injured due to the high temperature of the outer mold of the knife mold. At the same time, the coating has a heat insulation effect to prevent the knife mold from leaking heat and to prevent the knife mold from being heated frequently to maintain a constant temperature.
[0036] Embodiment 3
[0037] According to Figure 6 As shown in FIG. 3, on the basis of embodiment 2, the hot cutting plastic suction knife mold is further connected with a temperature controller. The temperature controller is separately connected with the power bus to form an independent control loop. The temperature controller includes a single-chip microcomputer and a relay. The signal input end of the single-chip microcomputer is connected with the temperature sensor to receive the temperature signal. The signal output end of the single-chip microcomputer is connected with the control end of the relay to control the closing of the heating circuit. The wiring end of the relay is in communication with the heating device and the power bus to form an independent loop for separately controlling the temperature in each closed space of the knife mold. In addition, the single-chip microcomputer is externally connected with a button and a display panel for setting the threshold value of the heating sheet. The independent control loop sets the threshold value of the heating sheet. The threshold value can be selected and set for the separate knife mold space to realize the separate control of the temperature in the independent knife mold space. PET sheet is commonly used for hot cutting. According to the thickness of the sheet, when the thickness is 0.2 to 0.5 mm, the temperature of the knife head is heated to 180 to 220. When the thickness is 0.5 to 1 mm, the temperature of the knife head is heated to 260 to 280. After the temperature control loop is turned on, the threshold value of the single-chip microcomputer is set. The single-chip microcomputer calculates and processes the temperature data received by the temperature sensor. When the temperature reaches the threshold value, the loop is disconnected. When the temperature is below the threshold value, the loop is closed. The on-off of the temperature threshold control line is realized to keep the temperature of the knife mold constant.
[0038] The instructions involved in the present utility model are all prior art in the field. The present utility model does not improve any software program and method. The present utility model only designs the hardware structure of the intelligent tool control and management device. The hardware structure realizes the input of instructions based on the existing method or software program design book, manual or product manual in combination with the function involved in the principle and effect of the present utility model through self-programming.
[0039] Although the utility model has disclosed as above with preferable embodiment, it is not used to limit the utility model, anyone familiar with this technology can make various changes and modifications without departing from the spirit and scope of the utility model, therefore the protection scope of the utility model should be limited by the claims.
Claims
1. A hot trim blister knife die comprising an outer die, an inner die, a blade, characterized in that, The blade is fixed by the inner mold and the fixed rib, and then fixed by the screw, the other side of the fixed rib is fixed with the heating device, the inner mold is installed with the support near the blade head end, the support is installed with the temperature sensor, the outer mold seals and surrounds the knife mold frame, the blade, the fixed rib, the heating device and the temperature sensor to independently form a sealed space.
2. A thermoform cutting and suctioning die according to claim 1, wherein, The heating device is connected in parallel and uniformly distributed around the inner mold near the blade head, and the heating device on each side of the inner mold is connected by a separate power bus.
3. The hot trim blister cutter of claim 1 wherein, The inner mold has at least one temperature sensor on one side of the power bus.
4. The hot trim blister cutter of claim 1 wherein, The constant temperature of the heating device is 300 degrees.
5. The hot trim blister cutter of claim 1 wherein, The outer mold of the hot cutting and suction plastic knife mold is coated with silicone resin heat insulation coating.
6. A thermoform cutting die as defined in claim 2, wherein, The hot cutting and suction plastic knife mold is also connected with a temperature controller, which is separately connected with the power bus to form an independent control loop.
7. A thermoform cutting die as defined in claim 6, wherein, The temperature controller includes a single-chip microcomputer and a relay.
8. A thermoform cutting die as defined in claim 7, wherein, The single-chip microcomputer signal input end is connected with the temperature sensor, the single-chip microcomputer signal output end is connected with the relay control end, and the relay wiring end is connected with the heating device and the power supply to form a loop.
9. A thermoform cutting die as defined in claim 8, wherein, The single-chip microcomputer is also externally connected with a button and a display panel for setting the heating sheet threshold, and the independent control loop sets the heating sheet threshold independently.
10. The hot-blade thermoforming die of claim 9, wherein, The heating sheet threshold ranges from 180 to 280℃.