Plastic pipe cambered surface welding equipment

By designing plastic pipe arc surface welding equipment with support and control system, moving mechanism, punching and welding mechanism, the problems of uneven and unstable welding of existing equipment are solved, and efficient and automatic plastic pipe arc surface welding is achieved to meet the needs of different materials and sizes.

CN223466743UActive Publication Date: 2025-10-24SHANGHAI GEORGE FISHER YADA PLASTIC PIPE FITTINGS CO LTD
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Patent Information

Application Number
CN202422900679.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-24
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing plastic arc surface welding equipment cannot ensure the uniformity and firmness of welding, is complicated to operate, and has low efficiency, and cannot meet the needs of modern industrial production.

Method used

A plastic pipe arc surface welding equipment was designed, which included a support and control system, a moving mechanism, a punching mechanism, a welding mechanism and a clamping mechanism. A screw slider module driven by a servo motor and a rotary motor was used to achieve three-dimensional motion. Combined with a PLC control system, the welding parameters were automatically adjusted to ensure welding quality.

Benefits of technology

It realizes precise welding of arc surface of plastic pipe, with high welding quality, smooth surface, simple operation, high degree of automation, improved production efficiency, replaceable welding head to adapt to different materials and sizes, and compact equipment for easy installation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223466743U_ABST
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Abstract

The utility model belongs to the technical field of plastic welding, and particularly relates to plastic pipe cambered surface welding equipment which comprises a supporting and control system and a moving mechanism arranged on the supporting and control system. The punching mechanism is arranged at the action end of the moving mechanism, and the punching mechanism is used for punching the plastic pipe; the welding mechanism is arranged at the action end of the moving mechanism, and the welding mechanism is used for clamping a to-be-welded part and welding the to-be-welded part on the plastic pipe; and the clamping mechanism is arranged on the supporting and control system, and the clamping mechanism is used for clamping and fixing the plastic pipe. According to the utility model, the arc surface of the plastic pipe can be accurately welded, the welding quality is high, the firmness is good, and the surface is smooth; the equipment is simple and convenient to operate, high in automation degree and capable of greatly improving the production efficiency; the welding head can be replaced, the universality is high, and the welding requirements of cambered surfaces of plastic pipes of different materials and sizes can be met; the equipment is compact in mechanism, small in occupied area and convenient to install and maintain.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to plastic welding technical field especially relates to a plastic pipe arc surface welding equipment. BACKGROUND

[0002] In the plastic processing industry, it is often necessary to weld plastic parts. However, the welding of plastic arc surface has always been a problem. The traditional welding equipment often has difficulty in ensuring the uniformity and firmness of welding when dealing with arc surface, and is prone to problems such as weak welding, missed welding, uneven surface and the like. In addition, the existing equipment is also relatively complex in operation and low in efficiency, which cannot meet the needs of modern industrial production.

[0003] Therefore, it is necessary to design a plastic pipe arc surface welding equipment to solve the above problems. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a plastic pipe arc surface welding equipment to solve the above problems and achieve the purpose of improving the plastic pipe welding effect and welding rate.

[0005] To achieve the above purpose, the utility model provides the following scheme: a plastic pipe arc surface welding equipment, comprising

[0006] A support and control system,

[0007] A moving mechanism arranged on the support and control system;

[0008] A punching mechanism arranged on the action end of the moving mechanism, the punching mechanism being used for punching the plastic pipe;

[0009] A welding mechanism arranged on the action end of the moving mechanism, the welding mechanism being used for clamping the parts to be welded and welding the parts to be welded on the plastic pipe;

[0010] A clamping mechanism arranged on the support and control system, the clamping mechanism being used for clamping and fixing the plastic pipe.

[0011] Based on the plastic pipe arc surface welding equipment, the welding mechanism comprises a lead screw block module two, the lead screw block module two is fixedly arranged on the action end of the moving mechanism, the lead screw block module two is drivingly connected with the output end of a servo motor two, the action end of the lead screw block module two is fixedly connected with a rotary motor two, and the parts to be welded are detachably installed on the output end of the rotary motor two.

[0012] The utility model provides a plastic tubular product camber welding equipment, the punching mechanism includes screw block module no.

[0013] The utility model provides a plastic tubular product camber welding equipment, the mobile mechanism has X, Y, Z three direction's mobile freedom degree.

[0014] The utility model provides a plastic tubular product camber welding equipment, the support and control system is used for controlling welding parameter.

[0015] The utility model provides a plastic tubular product camber welding equipment, the welding parameter includes welding temperature, welding time, welding speed.

[0016] Compared with the prior art, the utility model has the following advantages and technical effects:

[0017] The welding equipment can realize accurate welding of the plastic tubular product camber, has high welding quality, good firmness and smooth surface, is simple and convenient to operate, has high automation degree and can greatly improve production efficiency, the welding head can be replaced, has high versatility and can adapt to the welding demand of plastic tubular product cambers of different materials and sizes, the equipment mechanism is compact, has small floor space and is convenient to install and maintain. BRIEF DESCRIPTION OF DRAWINGS

[0018] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without paying creative labor:

[0019] Fig. 1 It is the overall schematic view of the utility model;

[0020] Fig. 2 It is the schematic view of the utility model clamping mechanism and plastic tubular product;

[0021] Fig. 3 It is the schematic view of the utility model punching mechanism;

[0022] Fig. 4 It is the schematic view of the utility model welding mechanism.

[0023] Wherein, 1, punching mechanism; 2, welding mechanism; 3, clamping mechanism; 4, plastic pipe; 6, moving mechanism; 7, support and control system; 8, servo motor one; 9, rotary motor one; 10, punch drill; 11, servo motor two; 12, rotary motor two; 13, to be welded parts. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0025] In order to make the above-mentioned purposes, features and advantages of the utility model more apparent, obvious and easy to understand, the utility model will be further described in detail below with reference to the drawings and specific embodiments.

[0026] Referring to Figs. 1 to 4 The utility model provides a kind of plastic pipe arc surface welding equipment, including support and control system 7,

[0027] Moving mechanism 6 is set on support and control system 7;

[0028] Punching mechanism 1 is set on the action end of moving mechanism 6, and punching mechanism 1 is used to punch plastic pipe 4;

[0029] Welding mechanism 2 is set on the action end of moving mechanism 6, and welding mechanism 2 is used to clamp to-be-welded part 13, and to-be-welded part 13 is welded on plastic pipe 4;

[0030] Clamping mechanism 3 is set on support and control system 7, and clamping mechanism 3 is used to clamp and fix plastic pipe 4.

[0031] Support and control system 7 is used to support the whole equipment, and workbench is set on base and is used to place plastic pipe 4 to be welded.

[0032] Further, welding mechanism 2 includes screw block module two, screw block module two is fixedly set on the action end of moving mechanism 6, screw block module two is drivingly connected with the output end of servo motor two 11, the action end of screw block module two is fixedly connected with rotary motor two 12, and to-be-welded part 13 can be detachably installed on the output end of rotary motor two 12.

[0033] The welding head of welding mechanism 2 can be closely combined with plastic pipe 4, to ensure the uniformity and firmness of welding. The welding head can be replaced according to different plastic pipe 4 materials and welding requirements.

[0034] The welding mechanism 2 comprises movement mechanisms in three directions of X-axis, Y-axis and Z-axis, which are respectively composed of a motor, a screw and a guide rail.

[0035] Further, the punching mechanism 1 comprises a screw block module one, which is fixedly arranged at the action end of the moving mechanism 6, is drivingly connected with the output end of a servo motor one 8, and is fixedly connected with a rotating motor one 9 at the action end, and the output end of the rotating motor one 9 is fixedly connected with a punching drill bit 10.

[0036] Further, the moving mechanism 6 has the moving freedom degrees in three directions of X, Y and Z.

[0037] The moving mechanism 6 can drive the plastic pipe 4 to move accurately in three-dimensional space, so as to adapt to the welding requirements of plastic pipes 4 with different shapes and sizes.

[0038] Further, the supporting and control system 7 is used for controlling welding parameters.

[0039] Further, the welding parameters include welding temperature, welding time and welding speed.

[0040] The supporting and control system 7 adopts PLC control and has a man-machine interface, which is simple and convenient to operate. According to the preset welding parameters, the movement track of the welding head, the welding temperature and the welding time can be automatically controlled, so as to ensure the stability of the welding quality.

[0041] The working process of the utility model is as follows:

[0042] 1, the plastic pipe 4 to be welded is placed on the workbench of the supporting and control system 7, and is fixed through the clamping mechanism 3, and the welding part 13 to be welded is fixed on the welding mechanism 2.

[0043] 2, press the start button, the punching mechanism 1 starts to work, and waits for the hole opening to be completed.

[0044] 3, according to the material and welding requirements of the plastic pipe 4, select the appropriate welding head and install it on the moving mechanism 6.

[0045] 4, set the welding parameters, including welding temperature, welding time and welding speed, through the supporting and control system 7.

[0046] 5, the supporting and control system 7 automatically controls the moving mechanism 6 to move to the welding position and starts the welding operation.

[0047] 6, after the welding is completed, the equipment is turned off, and the welded workpiece is taken out.

[0048] In the description of the utility model, need understanding is, the term "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and so on indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawing, just for the convenience of describing the utility model, and it is not indicated or implied that the indicated device or element must have a particular orientation, a particular orientation and operation, therefore it can not be understood as the limitation of the utility model.

[0049] The above-described embodiments are only descriptions of the preferred modes of the utility model, and do not limit the scope of the utility model, and various deformations and improvements of the technical solutions of the utility model made by the ordinary skilled in the art without departing from the design spirit of the utility model should fall within the protection scope of the utility model.

Claims

1. A plastic pipe arc surface welding device, characterized in that: The utility model relates to a plastic pipe welding device, including Support and control system (7), Mobile mechanism (6) is arranged on the support and control system (7), Punching mechanism (1) is arranged on the action end of mobile mechanism (6), and the punching mechanism (1) is used for punching plastic pipe (4), Welding mechanism (2) is arranged on the action end of mobile mechanism (6), and the welding mechanism (2) is used for clamping the part (13) to be welded and welding the part (13) to be welded on plastic pipe (4), Clamping mechanism (3) is arranged on the support and control system (7), and the clamping mechanism (3) is used for clamping and fixing plastic pipe (4).

2. A plastic pipe arc welding apparatus according to claim 1, wherein The welding mechanism (2) includes screw slide module two, the screw slide module two is fixedly arranged on the action end of mobile mechanism (6), the screw slide module two is drivenly connected with the output end of servo motor two (11), the action end of screw slide module two is fixedly connected with rotary motor two (12), and the part (13) to be welded is detachably installed on the output end of rotary motor two (12).

3. A plastic pipe arc welding apparatus according to claim 1, wherein The punching mechanism (1) includes screw slide module one, the screw slide module one is fixedly arranged on the action end of mobile mechanism (6), the screw slide module one is drivenly connected with the output end of servo motor one (8), the action end of screw slide module one is fixedly connected with rotary motor one (9), and the output end of rotary motor one (9) is fixedly connected with punching drill bit (10).

4. A plastic pipe arc welding apparatus according to claim 1, wherein The mobile mechanism (6) has the freedom of movement in X, Y, Z three directions.

5. The apparatus for arc welding of plastic pipe of claim 1 wherein, The support and control system (7) is used for controlling welding parameters.

6. A plastic pipe arc welding apparatus according to claim 5, wherein The welding parameters include welding temperature, welding time and welding speed.