Air storage tank for automobile air suspension

By using a magnesium alloy cylinder and a gas storage tank with a built-in filter, the problems of heavy gas storage tank and impurity entry have been solved, achieving both lightweight design and improved safety.

CN223466966UActive Publication Date: 2025-10-24CHANGCHUN JIWEN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422715719.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-10-24
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The existing gas tank is heavy and impurities enter the air suspension system, affecting the safety and reliability of the entire vehicle.

Method used

The cylinder and end caps are made of magnesium alloy and have an internal filter assembly, including a filter plate and a filter screen, to remove impurities from the compressed air.

Benefits of technology

This achieves lightweight design and effectively filters impurities, improving overall vehicle safety and the reliability of the air suspension system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air storage tank for an automobile air suspension, which relates to the technical field of automobile air suspension systems and comprises a cylinder for storing compressed air, and end covers are mounted on two sides of the cylinder. A first air valve part and a second air valve part which are used for controlling inlet and outlet of compressed air are respectively arranged on the end covers on the two sides; the cylinder body and the end covers are respectively made of magnesium alloy materials; a filtering assembly is distributed in the cylinder body; compressed air enters the cylinder through the first air valve end, is filtered by the filtering assembly and is discharged into the air loop along the second air valve end; the cylinder body and the end cover of the air storage tank for the automobile air suspension are made of magnesium alloy instead of aluminum materials, and light weight is achieved under the condition that the performance is not changed; according to the air storage tank for the automobile air suspension, the filter assembly is installed in the cylinder, impurities in compressed air are filtered out through the filter plate and the filter screen, the compressed air with the impurities is prevented from entering an air loop of an air suspension system, and the safety of the whole automobile is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile air suspension system, especially air tank for automobile air suspension. BACKGROUND

[0002] With the continuous improvement of consumer's requirement for automobile comfort and controllability, and the rapid development of new energy automobile market, the demand of air suspension in market presents the trend of continuous growth; in the future, with the continuous progress of technology and the reduction of cost, air suspension is expected to be applied and popularized on more vehicle models.

[0003] The air tank is an important part of the automobile air suspension system, especially for four-point air suspension. The main function of the air tank is to quickly and timely charge the high-pressure gas stored in the air tank into the air spring, so that the air spring reaches the required height and air pressure in a short time. The existing air tank is made of aluminum material, which is heavy. During the operation of the vehicle, the compressed air stored in the inner cavity of the air tank will carry impurities when passing through the brake system. If the impurities enter the air tank through the air valve, the following problems will occur. The compressed air with impurities entering the air circuit of the air suspension system will adversely affect the safety of the vehicle or the reliability of the chassis air suspension system.

[0004] Therefore, it is urgent to design an air tank with impurity filtering function and light weight to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing an air tank for automobile air suspension with optimized structure, which can avoid impurities entering the air circuit of the air suspension system, reduce the failure rate, improve the safety in use, and realize light weight.

[0006] In order to achieve the above purpose, the utility model provides the following technical scheme:

[0007] The air tank for automobile air suspension comprises a cylinder for storing compressed air, end covers installed on both sides of the cylinder, and air valve one and air valve two respectively arranged on both sides of the end cover for controlling the inflow and outflow of compressed air.

[0008] The cylinder and the end cover are respectively made of magnesium alloy material.

[0009] The cylinder is provided with a filter assembly.

[0010] The compressed air enters the cylinder through air valve one and is filtered by the filter assembly and discharged to the air circuit along air valve two.

[0011] Further, a sliding groove is formed in the inner wall of the cylinder.

[0012] The filter assembly is partially mounted in the sliding groove.

[0013] Further, the filter assembly comprises:

[0014] The mounting seat is in a cylindrical structure;

[0015] The outer wall of the mounting seat is provided with sliding strips;

[0016] The sliding strips are embedded in the sliding groove to achieve the mounting seat fixedly mounted on the inner wall of the cylinder.

[0017] Further, the filter assembly comprises:

[0018] The filter plates are spacedly distributed inside the mounting seat;

[0019] The filter screen is mounted on one side of the filter plate;

[0020] The compressed air is filtered by the filter plate and the filter screen in sequence.

[0021] Further, one end of the filter plate is fixed on the inner wall of the mounting seat;

[0022] The other end of the filter plate extends downwardly and obliquely;

[0023] The filter plate extends downwardly and obliquely by 20°.

[0024] Further, the cylinder is made by an extrusion process;

[0025] The end cover is made by a stamping and spinning process.

[0026] In the above technical solution, the air tank for the automobile air suspension has the following beneficial effects:

[0027] 1. The cylinder and the end cover of the air tank for the automobile air suspension are made of magnesium alloy instead of aluminum material, and the performance is unchanged, and the lightweight is achieved.

[0028] 2. The air tank for the automobile air suspension is provided with the filter assembly in the cylinder, the impurities in the compressed air are filtered by the filter plate and the filter screen, the compressed air with impurities is prevented from entering the air circuit of the air suspension system, and the safety of the whole vehicle is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art according to these drawings.

[0030] Figure 1 A structure schematic view of the air tank for the automobile air suspension is provided in the embodiment of the present application.

[0031] Figure 2 A structure schematic view of the air tank for the automobile air suspension is provided in the embodiment of the present application.

[0032] Figure 3 A structure schematic view of the air tank for the automobile air suspension is provided in the embodiment of the present application.

[0033] Figure 4 A structure schematic view of the air tank for the automobile air suspension is provided in the embodiment of the present application.

[0034] Figure 5 A structure schematic view of the air tank for the automobile air suspension is provided in the embodiment of the present application.

[0035] Explanation of reference signs:

[0036] 1, cylinder; 2, end cover; 4, filter assembly;

[0037] 11, sliding groove;

[0038] 31, air valve one part; 32, air valve two parts:

[0039] 41, mounting seat; 42, filter plate; 43, filter screen;

[0040] 411, slide bar. DETAILED DESCRIPTION

[0041] In order to make the technical personnel in the art better understand the technical scheme of the present application, the present application will be further described in detail below with reference to the drawings.

[0042] It should be noted that the terms "inside", "one side", "one end", "the other end" and the like used herein indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Similar expressions are only for the purpose of illustration, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "one part", "two parts" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0043] Reference is made to Figures 1-5 shown;

[0044] The utility model provides an air tank for automobile air suspension, which comprises a cylinder body 1 for storing compressed air, end covers 2 installed on both sides of the cylinder body 1, and air valve one 31 and air valve two 32 respectively arranged on the two end covers 2 for controlling the inflow and outflow of compressed air.

[0045] The cylinder body 1 and the end covers 2 are made of magnesium alloy material.

[0046] The cylinder body 1 is provided with a filter assembly 4.

[0047] The compressed air enters the cylinder body 1 through the air valve one 31, is filtered by the filter assembly 4, and is discharged to the air circuit along the air valve two 32.

[0048] Specifically, the air tank for automobile air suspension comprises a cylinder body 1, end covers 2, and air valves, i.e., air valve one 31 and air valve two 32, installed on the end covers 2. When the air valve one 31 is opened, the compressed air enters the cylinder body 1 from the air valve one 31, and the compressed air in the cylinder body 1 is discharged through the air valve two 32 after the air valve two 32 is opened. During the operation of the vehicle, the compressed air stored in the cylinder body 1 may contain impurities when passing through the brake system. When the impurities enter the air circuit of the air suspension system through the air tank, they may adversely affect the safety of the vehicle or the reliability of the air suspension system. The filter assembly 4 is arranged in part of the space of the cylinder body 1. When the compressed air enters the cylinder body 1, the impurities are filtered by the filter assembly 4 and then discharged to the air circuit, thereby avoiding the adverse effects of the impurities.

[0049] Preferably, the existing air tank is generally made of aluminum material. The cylinder body 1 and the end covers 2 of the air tank are made of magnesium alloy material, which can maintain the performance of the air tank and realize lightweight at the same time.

[0050] A sliding groove 11 is formed in the inner wall of the cylinder body 1.

[0051] The filter assembly 4 is partially installed in the sliding groove 11.

[0052] The filter assembly 4 comprises:

[0053] The mounting seat 41 is in a cylindrical structure.

[0054] The outer wall of the mounting seat 41 is provided with sliding strips 411.

[0055] The sliding strips 411 are embedded in the sliding groove 11 to fix the mounting seat 41 on the inner wall of the cylinder body 1.

[0056] Specifically, the filter assembly 4 has a mounting seat 41, which is in a cylindrical structure, the outer periphery of the mounting seat 41 is matched with the inner periphery of the cylinder body 1, a sliding strip 411 is arranged on the outer wall of the mounting seat 41, and a sliding groove 11 is formed in the inner wall of the cylinder body 1, and the sliding strip 411 is embedded in the sliding groove 11 to mount the mounting seat 41 in the cylinder body 1.

[0057] The filter assembly 4 comprises:

[0058] A plurality of filter plates 42 are distributed at intervals inside the mounting seat 41;

[0059] A filter screen 43 is mounted on one side of the filter plate 42;

[0060] The compressed air is filtered to remove impurities in sequence through the filter plate 42 and the filter screen 43.

[0061] Specifically, the mounting seat 41, the filter plate 42 and the filter screen 43 form an integral adsorption structure, and activated carbon sponge or a high-efficiency air filter can be attached to the mounting seat 41, the filter plate 42 and the filter screen 43. When the compressed air enters the cylinder body 1, it is first adsorbed by the plurality of filter plates 42 and then filtered by the filter screen 43.

[0062] One end of the filter plate 42 is fixed to the inner wall of the mounting seat 41;

[0063] The other end of the filter plate 42 extends downwardly and obliquely;

[0064] The filter plate 42 is inclined downwardly by 20°.

[0065] Specifically, the filter plate 42 is in a plate structure, which is obliquely connected to the inner wall of the mounting seat 41 with an inclination angle of 20°. Each group of filter plates 42 has a certain distance, and adjacent two groups of filter plates 42 are fixedly connected to the two sides of the inner wall of the mounting seat 41 and are in a cross shape. The cross-shaped filter plates 42 increase the contact area with air. When the air moves in the gap between the filter plates 42, the cross-distributed filter plates 42 can effectively adsorb impurities in the compressed air.

[0066] The cylinder body 1 is made by an extrusion process;

[0067] The end cover 2 is made by a stamping and spinning process.

[0068] Preferably, the cylinder body 1 is made by an extrusion process, and the end cover 2 is made by a stamping and spinning process, so that the overall welding seam of the gas storage tank is reduced, the welding cost is reduced, and the risk of leakage is reduced.

[0069] The above has only described certain exemplary embodiments of the present application by way of illustration, and it is needless to say that the described embodiments can be modified in various ways without departing from the spirit and scope of the present application for those skilled in the art. Therefore, the above drawings and descriptions are illustrative in nature, and should not be understood as limiting the scope of protection of the claims of the present application.

Claims

1. An air tank for automobile air suspension, comprising a cylinder (1) for storing compressed air, end covers (2) are installed on both sides of the cylinder (1), and air valve one part (31) and air valve two part (32) are arranged on both sides of the end covers (2) respectively for controlling the inlet and outlet of compressed air, characterized in that: The cylinder (1) and the end cover (2) are made of magnesium alloy material respectively; The cylinder (1) is distributed with a filter assembly (4); The compressed air enters the cylinder (1) through the air valve one part (31) end, is filtered by the filter assembly (4) and is discharged to the air circuit along the air valve two part (32) end.

2. The air tank for automobile air suspension according to claim 1, characterized in that: A sliding groove (11) is arranged on the inner wall of the cylinder (1); The filter assembly (4) is partially installed in the sliding groove (11).

3. The gas reservoir for an automotive air suspension according to claim 2, characterized by The filter assembly (4) comprises: A mounting seat (41) in a cylindrical structure; Sliding strips (411) are distributed on the outer wall of the mounting seat (41); The sliding strips (411) are embedded in the sliding groove (11) to realize the fixed installation of the mounting seat (41) on the inner wall of the cylinder (1).

4. The gas reservoir for an automotive air suspension according to claim 3, characterized by The filter assembly (4) comprises: Filter plates (42) are distributed in the mounting seat (41) at intervals; A filter screen (43) is installed on one side of the filter plate (42); The compressed air is filtered by the filter plate (42) and the filter screen (43) in sequence.

5. The air tank for automobile air suspension according to claim 4, characterized in that: One end of the filter plate (42) is fixed on the inner wall of the mounting seat (41); The other end of the filter plate (42) extends downwardly and obliquely; The filter plate (42) extends downwardly and obliquely by 20°.

6. The air tank for automobile air suspension according to claim 1, characterized in that: The cylinder (1) is made by extrusion process; The end cover (2) is made by stamping and spinning process.