High-speed bag counting machine

The high-speed package counting machine's lifting, conveying, counting and suction roller mechanisms solve the problem of inaccurate package counts in snack packaging caused by multi-head combination weighers, achieve accurate counting and movement of snack packages, and improve packaging efficiency.

CN223467379UActive Publication Date: 2025-10-24HUNAN HERMONY TECH CO LTD
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Patent Information

Application Number
CN202423034326.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-10-24
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In the prior art, multi-head combination weighers have the problem of accurate weight but inaccurate number of packages in snack packages, which is difficult to effectively solve, especially when packaging a large number of snack products.

Method used

A high-speed package counting machine was designed, which includes a lifting conveyor mechanism, a counting storage bin, a suction roller mechanism and a negative pressure suction system. The lifting conveyor belt, counting sensor and gate control are used to accurately count and move snack packages. The air guide tube and suction nozzle of the suction roller mechanism are used to accurately control the number of packages.

Benefits of technology

It achieves accurate counting and movement of snack packages, improves packaging efficiency, solves the problem of inaccurate package counting in traditional multi-head scales, and is suitable for packaging needs with smaller quantities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-speed bag counting machine, which relates to the technical field of snack food production and comprises a rack, a mounting frame is obliquely mounted on the side wall of the input end of the rack, a lifting conveying mechanism is arranged on the mounting frame, a counting storage bin is mounted on the side wall, far away from the mounting frame, of the rack, a counting mechanism is arranged in the counting storage bin, and the counting mechanism is arranged on the side wall of the rack. A suction roller mechanism used for moving the snack bags conveyed by the lifting conveying mechanism to the counting storage bin is arranged in the rack. The bag counting device can replace a traditional multi-head scale, solves the problem of inaccurate bag counting, can be used for a small number of bags in a compatible mode, tightly presses the second synchronous belt on the gear through the guide wheel, enables the air guide pipe to drive the suction nozzle to rotate while the rotating plate drives the air guide pipe to revolve, and improves the bag counting accuracy. Therefore, the suction nozzle sucks the snack bags on the discharging slide way at a specific angle, then the snack bags are conveyed to the counting storage bin, and the moving efficiency of the snack bags is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of snack production, in particular to high -speed number package machine. BACKGROUND

[0002] In the process of the continuous rise of the snack industry, various snack combination gift packages emerge as the times require. The gift contains a variety of products, and the number of various products is different. In the current snack industry, the product with more quantity does not require high package number, and all adopts multi -head combination scale to distribute to the gift package. Multi -head combination scale has the problem of accurate weight and inaccurate package number.

[0003] In view of the above problem, an improved high -speed number package machine is designed. UTILITY MODEL CONTENT

[0004] The utility model aims at providing high -speed number package machine to solve the problem in the background art.

[0005] In order to achieve the above object, the utility model provides the following technical scheme:

[0006] High -speed number package machine, including the frame, the side wall on the input end of frame is obliquely installed with mounting bracket, the mounting bracket is provided with the lifting conveying mechanism for lifting conveying snack package, the side wall away from the mounting bracket of frame is installed with the counting storage bin, the inside of counting storage bin is provided with the counting mechanism for temporarily storing and counting snack package, the inside of frame is provided with the suction roller mechanism for moving snack package conveyed by lifting conveying mechanism to the counting storage bin.

[0007] As a further scheme of the utility model: the lifting conveying mechanism includes hopper, the hopper is installed on the side wall away from the frame of mounting bracket, the inside of mounting bracket is installed with several lifting conveying belts, several lifting conveying belts independently run without interference, the output end of lifting conveying belt is provided with the material outlet chute for containing snack package, the material outlet chute is installed on the mounting bracket, the bottom of material outlet chute is installed with the sensor for detecting whether snack package is conveyed in the inside of material outlet chute.

[0008] As a further scheme of the utility model: the counting mechanism includes the counting sensor for counting snack package inputted to the counting storage bin, the counting sensor is horizontally installed on the inner wall upper end of counting storage bin, the inside of counting storage bin below counting sensor is horizontally provided with the gate for blocking the counting storage bin, the gate is installed with the gate opening cylinder for driving the gate to move through the side wall of counting storage bin close to one end of frame, the gate opening cylinder is horizontally installed on the frame.

[0009] As a further scheme of the utility model: the suction roller mechanism includes rotating shaft, the rotating shaft is horizontally arranged in the inside of the frame between the output end of the lifting conveyor belt and the input end of the counting storage bin, both ends of the rotating shaft are installed on the frame through the bearing seat, both ends of the circumferential side wall of the rotating shaft are installed with rotating plates, the rotating plate is perpendicular to the rotating shaft, a plurality of air guide pipes are arranged between the two rotating plates, the plurality of air guide pipes are arranged in a circumferential array around the rotating shaft, the air guide pipe is parallel to the rotating shaft, both ends of the air guide pipe are rotatably connected on the rotating plate, a plurality of suction nozzles for sucking the snack bags are installed on the side wall of the air guide pipe, one end of the rotating shaft is installed with a driving assembly for driving the rotating shaft to rotate, the rotating plate is provided with a rotating assembly for making the air guide pipe rotate, one end of the air guide pipe is provided with a negative pressure assembly for making the air guide pipe and the suction nozzle produce negative pressure suction force.

[0010] As a further scheme of the utility model: the driving assembly includes motor, one end of the rotating shaft is installed with the first pulley for driving the rotating shaft to rotate, the motor is installed on the frame, the output end of the motor is installed with the second pulley for cooperating with the first pulley, the first pulley and the second pulley are sleeved with the first synchronous belt for making the second pulley drive the first pulley to rotate.

[0011] As a further scheme of the utility model: the rotating assembly includes gear, the gear is sleeved on the rotating shaft, the gear is coaxial with the rotating shaft, the gear is installed on the frame, one end of the air guide pipe passes through the rotating plate and is installed with the third pulley for driving the air guide pipe to rotate, a plurality of third pulleys are sleeved with the second synchronous belt for driving the third pulley to rotate, the rotating plate side wall between one of the third pulleys and the gear is rotatably connected with a guide wheel, the guide wheel tightly presses the second synchronous belt on the gear.

[0012] As a further scheme of the utility model: the negative pressure assembly includes negative pressure generator, the negative pressure generator is installed at the bottom of the frame, one end of the air guide pipe away from the third pulley is connected with the main pipe through the rotary joint and the branch pipe, the main pipe is installed on the rotating shaft, the input end of the main pipe is connected with the negative pressure generator through the rotary joint and the pipe, the electric control valve for controlling the branch pipe switch is installed on the corresponding branch pipe of each air guide pipe, the side wall of the rotating shaft is provided with the electric slip ring for connecting the electric control valve and the controller.

[0013] As a further scheme of the utility model: the frame is installed with the reinforcing support rib for improving the structural strength of the frame.

[0014] Compared with the prior art, the utility model has the advantages of:

[0015] The utility model discloses can replace traditional multiple -head scale, solve the problem of not accurate, in addition, for the less number of bag number, also can compatible use.

[0016] The utility model discloses a second synchronous belt is pressed tightly on gear through guide wheel, make the rotary plate drive the revolution of air pipe, can make air pipe drive suction nozzle to rotate simultaneously, thereby make suction nozzle take out the snack bag on the material slide with specific angle, then send snack bag to counting storage bin, improve snack bag's moving efficiency, convenient for user to use. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is three -dimensional structure schematic drawing of the utility model.

[0018] Figure 2 It is structure schematic drawing of the utility model.

[0019] Figure 3 It is structure schematic drawing of drive assembly in the utility model.

[0020] Figure 4 It is the utility model Figure 3 It is the structure schematic drawing of the utility model of A's amplification.

[0021] Figure 5 It is structure schematic drawing of electric slip ring in the utility model.

[0022] Figure 6 It is structure schematic drawing of lifting conveying mechanism in the utility model.

[0023] Figure 7 It is structure schematic drawing of counting mechanism in the utility model.

[0024] Figure 8 It is structure schematic drawing of gate in the utility model.

[0025] Wherein: 1, rack, 2, lifting conveyor belt, 3, material slide, 4, suction roller mechanism, 41, rotary plate, 42, air pipe, 43, rotating shaft, 44, suction nozzle, 45, first pulley, 46, first synchronous belt, 47, second pulley, 48, motor, 49, third pulley, 410, second synchronous belt, 411, guide wheel, 412, gear, 413, electric slip ring, 5, counting storage bin, 6, counting sensor, 7, mounting frame, 8, hopper, 9, negative pressure generator, 10, gate opening cylinder, 11, gate. DETAILED DESCRIPTION

[0026] With reference to the drawings and embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, and obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0027] Please refer to Figures 1-8 In the embodiments of the present application, the high-speed counting and packaging machine comprises a rack 1, an installation rack 7 is obliquely installed on the side wall of the input end of the rack 1, a lifting conveying mechanism for lifting and conveying snack packages is arranged on the installation rack 7, a counting storage bin 5 is installed on the side wall of the rack 1 away from the installation rack 7, a counting mechanism for temporarily storing and counting snack packages is arranged in the counting storage bin 5, and a material suction roller mechanism 4 for moving the snack packages conveyed by the lifting conveying mechanism to the counting storage bin 5 is arranged in the rack 1.

[0028] The lifting conveying mechanism comprises a hopper 8, the hopper 8 is installed on the side wall of the installation rack 7 away from the rack 1, a plurality of lifting conveying belts 2 are installed in the installation rack 7, the plurality of lifting conveying belts 2 independently run without interference, an output end of the lifting conveying belt 2 is provided with a material discharge chute 3 for containing snack packages, the material discharge chute 3 is installed on the installation rack 7, and a sensor for detecting whether snack packages are conveyed in the material discharge chute 3 is installed at the bottom of the material discharge chute 3.

[0029] In use, a worker moves a large number of snack packages into the hopper 8, each lifting conveying belt 2 lifts and conveys the snack packages, the lifting conveying belt 2 conveys the snack packages into the material discharge chute 3, and when the sensor in the material discharge chute 3 detects the snack packages, the controller stops the corresponding lifting conveying belt 2.

[0030] The counting mechanism comprises a counting sensor 6 for counting snack packages input into the counting storage bin 5, the counting sensor 6 is horizontally installed on the inner wall of the counting storage bin 5, a gate 11 for plugging the counting storage bin 5 is horizontally arranged in the counting storage bin 5 below the counting sensor 6, one end of the gate 11 close to the rack 1 penetrates through the side wall of the counting storage bin 5 and is installed with an opening gate cylinder 10 for driving the gate 11 to move, and the opening gate cylinder 10 is horizontally installed on the rack 1.

[0031] In use, the snack packages enter the counting storage bin 5 and are counted by the counting sensor 6, when the counting sensor 6 counts reaches a specified number, the opening gate cylinder 10 controls the gate 11 to open, and the discharging is completed.

[0032] The suction roller mechanism 4 comprises a rotating shaft 43 horizontally arranged inside the rack 1 between the output end of the lifting conveying belt 2 and the input end of the counting storage bin 5, both ends of the rotating shaft 43 are installed on the rack 1 through a bearing seat, both ends of the circumferential side wall of the rotating shaft 43 are installed with rotating plates 41, the rotating plates 41 are perpendicular to the rotating shaft 43, a plurality of air guide pipes 42 are arranged between the two rotating plates 41, the plurality of air guide pipes 42 are arranged in a circumferential array around the rotating shaft 43, the air guide pipes 42 are parallel to the rotating shaft 43, both ends of the air guide pipes 42 are rotatably connected on the rotating plates 41, a plurality of suction nozzles 44 for sucking snack bags are installed on the side wall of the air guide pipes 42, one end of the rotating shaft 43 is installed with a driving assembly for driving the rotating shaft 43 to rotate, the rotating plates 41 are provided with a rotating assembly for self-rotation of the air guide pipes 42, one end of the air guide pipes 42 is provided with a negative pressure assembly for generating negative pressure suction force of the air guide pipes 42 and the suction nozzles 44.

[0033] The driving assembly comprises a motor 48, one end of the rotating shaft 43 is installed with a first pulley 45 for driving the rotating shaft 43 to rotate, the motor 48 is installed on the rack 1, the output end of the motor 48 is installed with a second pulley 47 used in cooperation with the first pulley 45, the first pulley 45 and the second pulley 47 are sleeved with a first synchronous belt 46 for driving the second pulley 47 to rotate the first pulley 45.

[0034] In use, the motor 48 is started, the motor 48 drives the second pulley 47 to rotate, the second pulley 47 drives the first pulley 45 to rotate through the first synchronous belt 46, the first pulley 45 drives the rotating shaft 43 to rotate, the rotating shaft 43 drives the rotating plate 41 to rotate, the rotating plate 41 drives the air guide pipe 42 to rotate, and the air guide pipe 42 drives the suction nozzle 44 to rotate.

[0035] The rotating assembly comprises a gear 412 sleeved on the rotating shaft 43, the gear 412 and the rotating shaft 43 are coaxial, the gear 412 is installed on the rack 1, one end of the air guide pipe 42 passes through the rotating plate 41 and is installed with a third pulley 49 for driving the air guide pipe 42 to self-rotate, a plurality of third pulleys 49 are sleeved with a second synchronous belt 410 for driving the third pulley 49 to rotate, a guide wheel 411 is rotatably connected on the side wall of the rotating plate 41 between one of the third pulleys 49 and the gear 412, and the guide wheel 411 tightly presses the second synchronous belt 410 on the gear 412.

[0036] When the rotating plate 41 rotates, the rotating plate 41 drives the air duct 42, the third pulley 49 and the guide wheel 411 to rotate, the guide wheel 411 drives the second synchronous belt 410 to roll along the sidewall of the gear 412, so that the second synchronous belt 410 drives the third pulley 49 to rotate, the third pulley 49 drives the air duct 42 to rotate, and the air duct 42 drives the suction nozzle 44 to rotate.

[0037] The negative pressure assembly comprises a negative pressure generator 9 installed at the bottom of the rack 1, a total pipe connected to the air duct 42 through a rotary joint and a branch pipe at one end away from the third pulley 49, the total pipe being installed on the rotating shaft 43, the input end of the total pipe being connected to the negative pressure generator 9 through a rotary joint and a pipe, and an electric control valve for controlling the opening and closing of the branch pipe being installed on each branch pipe corresponding to the air duct 42, and an electric slip ring 413 for connecting the electric control valve and the controller being arranged on the sidewall of the rotating shaft 43.

[0038] In use, the negative pressure generator 9 is started to generate negative pressure, and the air duct 42 and the suction nozzle 44 generate negative pressure under the action of the rotary joint and the pipe, so as to facilitate the suction nozzle 44 to suck the snack packages, and the controller sends signals to the electric control valve through the electric slip ring 413 to control the opening and closing of the gas in the air duct 42 and the suction nozzle 44 corresponding to the air duct 42.

[0039] The working principle of the high-speed counting machine is as follows: in use, the workers move a large number of snack packages into the hopper 8, each lifting conveyor belt 2 lifts and conveys the snack packages, and the lifting conveyor belt 2 conveys the snack packages into the discharge chute 3, and when the sensor in the discharge chute 3 detects the snack packages, the controller stops the corresponding lifting conveyor belt 2.

[0040] The motor 48 is started to drive the second pulley 47 to rotate, the second pulley 47 drives the first pulley 45 to rotate through the first synchronous belt 46, the first pulley 45 drives the rotating shaft 43 to rotate, the rotating shaft 43 drives the rotating plate 41 to rotate, the rotating plate 41 drives the air duct 42 to rotate, and the air duct 42 drives the suction nozzle 44 to rotate.

[0041] When the rotating plate 41 rotates, the rotating plate 41 drives the air duct 42, the third pulley 49 and the guide wheel 411 to rotate, the guide wheel 411 drives the second synchronous belt 410 to roll along the sidewall of the gear 412, so that the second synchronous belt 410 drives the third pulley 49 to rotate, the third pulley 49 drives the air duct 42 to rotate, and the air duct 42 drives the suction nozzle 44 to rotate, so that the suction nozzle 44 sucks the snack packages on the discharge chute 3 at a specific angle and then sends the snack packages to the counting storage bin 5.

[0042] The snack bag is sucked and released, and the controller is controlled. Specifically, the negative pressure generator 9 is started, the negative pressure generator 9 generates negative pressure, under the action of the rotary joint and the pipeline, the air guide pipe 42 and the suction nozzle 44 generate negative pressure, the suction nozzle 44 is convenient for sucking the snack bag, and the controller sends a signal to the electric control valve through the electric slip ring 413 to control the on-off of the gas in the corresponding air guide pipe 42 and suction nozzle 44.

[0043] The snack bag enters the counting storage bin 5 and is counted by the counting sensor 6. When the counting sensor 6 counts reaches a specified number, the gate opening cylinder 10 controls the gate 11 to open, and the discharging is completed.

[0044] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model.

Claims

1. High-speed bale press comprising a frame (1), on the side wall of the input end of which a mounting bracket (7) is obliquely mounted, characterized in that, The mounting frame (7) is provided with a lifting conveying mechanism for lifting and conveying the snack bags, and the side wall of the rack (1) away from the mounting frame (7) is provided with a counting storage bin (5), and the inside of the counting storage bin (5) is provided with a counting mechanism for temporarily storing and counting the snack bags.

2. The high speed packet machine of claim 1, wherein, The lifting conveying mechanism comprises a hopper (8) mounted on the side wall of the mounting frame (7) away from the rack (1), and the inside of the mounting frame (7) is provided with a plurality of lifting conveying belts (2) which independently operate without interfering with each other, and the output end of the lifting conveying belt (2) is provided with a discharge chute (3) for containing the snack bags, and the discharge chute (3) is mounted on the mounting frame (7), and the bottom of the discharge chute (3) is provided with a sensor for detecting whether the snack bags are conveyed in the discharge chute (3).

3. The high speed packet machine of claim 2, wherein, The counting mechanism comprises a counting sensor (6) for counting the snack bags input into the counting storage bin (5), and the counting sensor (6) is horizontally mounted on the inner wall of the counting storage bin (5), and the inside of the counting storage bin (5) below the counting sensor (6) is provided with a gate (11) for blocking the counting storage bin (5), and the gate (11) is provided with an opening cylinder (10) for driving the gate (11) to move through the side wall of the counting storage bin (5) near one end of the rack (1), and the opening cylinder (10) is horizontally mounted on the rack (1).

4. The high speed packet machine of claim 3, wherein, The suction roller mechanism (4) comprises a rotating shaft (43) horizontally arranged in the inside of the rack (1) between the output end of the lifting conveying belt (2) and the input end of the counting storage bin (5), and the two ends of the rotating shaft (43) are mounted on the rack (1) through bearing seats, and the two ends of the circumferential side wall of the rotating shaft (43) are provided with rotating plates (41), and the rotating plates (41) are perpendicular to the rotating shaft (43), and a plurality of air guide pipes (42) are arranged between the two rotating plates (41) in a circumferential array around the rotating shaft (43), and the air guide pipes (42) are parallel to the rotating shaft (43), and the two ends of the air guide pipes (42) are rotatably connected to the rotating plates (41), and a plurality of suction nozzles (44) for sucking the snack bags are mounted on the side wall of the air guide pipes (42), and one end of the rotating shaft (43) is provided with a driving assembly for driving the rotating shaft (43) to rotate, and the rotating plates (41) are provided with a rotating assembly for making the air guide pipes (42) rotate, and one end of the air guide pipes (42) is provided with a negative pressure assembly for generating negative pressure suction force of the air guide pipes (42) and the suction nozzles (44).

5. The high speed packet machine of claim 4, wherein, The driving assembly comprises a motor (48), one end of the rotating shaft (43) is provided with a first pulley (45) for driving the rotating shaft (43) to rotate, the motor (48) is installed on the frame (1), the output end of the motor (48) is provided with a second pulley (47) used in cooperation with the first pulley (45), and the first pulley (45) and the second pulley (47) are sleeved with a first synchronous belt (46) for driving the second pulley (47) to rotate the first pulley (45).

6. The high speed packet machine of claim 4, wherein, The rotating assembly comprises a gear (412), the gear (412) is sleeved on the rotating shaft (43), the gear (412) and the rotating shaft (43) are coaxial, the gear (412) is installed on the frame (1), one end of the air guide pipe (42) penetrates through the rotating plate (41) and is provided with a third pulley (49) for driving the air guide pipe (42) to rotate, a plurality of third pulleys (49) are sleeved with a second synchronous belt (410) for driving the third pulleys (49) to rotate, and a guide wheel (411) is rotatably connected to the side wall of the rotating plate (41) between one of the third pulleys (49) and the gear (412), and the guide wheel (411) tightly presses the second synchronous belt (410) on the gear (412).

7. The high speed packet machine of claim 4, wherein, The negative pressure assembly comprises a negative pressure generator (9), the negative pressure generator (9) is installed at the bottom of the frame (1), one end of the air guide pipe (42) away from the third pulley (49) is connected with a main pipe through a rotary joint and a branch pipe, the main pipe is installed on the rotating shaft (43), the input end of the main pipe is connected with the negative pressure generator (9) through a rotary joint and a pipe, an electric control valve for controlling the branch pipe switch is installed on each branch pipe corresponding to the air guide pipe (42), and an electric slip ring (413) for connecting the electric control valve and a controller is arranged on the side wall of the rotating shaft (43).

8. The high speed packet machine of claim 1, wherein, The frame (1) is provided with a reinforcing support rib for improving the structural strength of the frame (1).