Discharging device for crane production

By using a periodic disc and a quantitative turntable structure, combined with a conveyor belt and a clamping device, the problem of flexibility and efficiency of the unloading device in crane production is solved, achieving precise control and stable transportation, and improving production efficiency and material utilization.

CN223467830UActive Publication Date: 2025-10-24HENAN ZHONGYUAN HEAVY IND EQUIP CO LTD
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Patent Information

Application Number
CN202423046244.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-24
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Traditional cranes use simple unloading devices with limited flexibility and adaptability, leading to material damage and waste. Their power systems are poorly designed, resulting in low efficiency, high energy consumption, and high maintenance costs.

Method used

The device employs a periodic disc and quantitative turntable structure, combined with a conveyor belt and clamping structure, to achieve precise control of the feeding amount and stable material transportation. The flexibility and efficiency of the feeding device are improved through a motor drive and gear transmission system.

Benefits of technology

It enables precise control of material feed, reduces material waste, improves production efficiency, reduces energy consumption, and ensures the stability and accuracy of materials during transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of production blanking, and discloses a blanking device for crane production, which comprises a shell, a support column I is fixedly connected in the shell, the top of the support column I is rotatably connected with a clamping groove disc, the top of the clamping groove disc is rotatably connected with a quantitative turntable, and the quantitative turntable is rotatably connected with a feeding device. A second supporting column is fixedly connected to the interior of the first supporting column, a periodic clamping plate is rotatably connected to the top of the second supporting column, a first connecting column is fixedly connected to the top of the periodic clamping plate, a restoring spring is fixedly connected to the exterior of the first connecting column, and a second connecting column is fixedly connected to the exterior of the restoring spring; the exterior of the second connecting column is fixedly connected with a driving assembly for driving quantitative discharging. According to the quantitative blanking device, the periodic disc structure drives the quantitative blanking structure to work, and the periodic disc structure can periodically drive the quantitative blanking structure through rotation of the periodic disc structure, so that the blanking amount of materials is accurately controlled.
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Description

TECHNICAL FIELD

[0001] The utility model relates to production unloading technical field especially, a kind of unloading device for crane production. BACKGROUND

[0002] The production process of crane involves the processing and handling of a large number of heavy materials, so an efficient unloading device is particularly important. Traditional unloading methods rely on manual operation, which is not only inefficient but also prone to human error, resulting in material waste and production delays. With the development of industrial automation technology, automatic unloading devices have gradually replaced traditional methods and become an important device for improving production efficiency. Modern unloading devices achieve precise unloading and automated processing of materials by integrating advanced control systems and sensors. They are widely used in mechanical manufacturing, construction engineering, transportation industry and other fields, which can significantly reduce labor costs and improve material utilization.

[0003] In the prior art, the traditional unloading device for crane production has several major shortcomings in structure. First, many traditional unloading devices have simple mechanical structures, lack sufficient flexibility and adaptability, and cannot effectively handle different types and specifications of materials. Second, the design of traditional devices in material handling and cutting is not user-friendly, which can easily cause damage to materials during handling and increase material waste. In addition, the power system and transmission mechanism of many traditional unloading devices are not reasonably designed, resulting in low work efficiency, high energy consumption and frequent failures, which increases maintenance costs. Therefore, an unloading device for crane production is proposed to solve the above problems. SUMMARY

[0004] To make up for the above shortcomings, the utility model provides an unloading device for crane production, aiming to improve the problem of being unable to quantitatively control unloading in the prior art.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: an unloading device for crane production, comprising a housing, a support column one is fixedly connected inside the housing, a clamping groove disc is rotatably connected to the top of the support column one, a quantitative turntable is rotatably connected to the top of the clamping groove disc, a support column two is fixedly connected inside the support column one, a periodic clamping plate is rotatably connected to the top of the support column two, a connecting column one is fixedly connected to the top of the periodic clamping plate, a restoring spring is fixedly connected outside the connecting column one, a connecting column two is fixedly connected outside the restoring spring, a driving assembly for driving quantitative unloading is fixedly connected outside the connecting column two, a support column three is fixedly connected to the bottom of the driving assembly, a plurality of support plates are fixedly connected inside the housing, and an inclined sieve plate is fixedly connected outside the support plate.

[0006] As a further description of the above technical scheme: the driving assembly comprises a motor one, the bottom of the motor one is fixedly connected to the top of the support column three, and the bottom of the motor one is rotationally connected with a periodic disc;

[0007] As a further description of the above technical scheme: the inside of the shell is fixedly connected with a plurality of support bodies one, the top of the support body one is fixedly connected with a motor two, the outside of the support body one is fixedly connected with a driving shaft, the outside of the support body one is fixedly connected with a driven shaft, and the outside of the driven shaft is fixedly connected with a conveying belt;

[0008] As a further description of the above technical scheme: the inside of the shell is fixedly connected with a support column four, the top of the support column four is fixedly connected with a motor three, the inside of the motor three is fixedly connected with a main gear shaft, and the outside of the main gear shaft is rotationally connected with a driving gear;

[0009] As a further description of the above technical scheme: the outside of the main gear shaft is fixedly connected with a connecting plate one, the inside of the connecting plate one is fixedly connected with a driven gear shaft, and the front side of the driven gear shaft is rotationally connected with a driven gear;

[0010] As a further description of the above technical scheme: the rear side of the driven gear shaft is fixedly connected with a connecting plate two, the inside of the connecting plate two is fixedly connected with a sliding block, the inside of the sliding block is fixedly connected with a plurality of support bodies two, and the top of the support body two is fixedly connected with a sliding rail;

[0011] As a further description of the above technical scheme: the top of the sliding block is fixedly connected with a hydraulic cylinder, the top of the hydraulic cylinder is fixedly connected with an inductor, the outside of the hydraulic cylinder is fixedly connected with a telescopic rod, and the outside of the telescopic rod is fixedly connected with a clamping plate.

[0012] The utility model has the advantages of the following beneficial effects:

[0013] 1、The utility model discloses a periodic disc structure drives the quantitative feeding structure to work, and through the rotation, the periodic disc can periodically drive the quantitative feeding structure, thereby accurately controlling the feeding amount of material. This design not only ensures the accuracy of each feeding, but also significantly improves the production efficiency. The protruding part of the periodic disc is usually used to adjust and set the feeding period, so that the operator can flexibly adjust according to the production demand. At the same time, the quantitative feeding structure can effectively prevent material waste, improve the utilization rate of raw materials, and also has the effect of controlling the amount of feeding.

[0014] 2、The utility model discloses a sliding clamping structure under the cooperation, makes the conveyer belt transport structure work, ensures the stability and accuracy of material in the transportation process. The sliding clamping structure provides effective clamping force, ensures that the material keeps fixed on the conveyer belt, prevents the deviation caused by vibration or inclination. This design significantly reduces the loss and waste of material in the transportation process, improves production efficiency. In addition, the continuous movement of the conveyer belt and the cooperation of the clamping structure can realize smooth material conveying, reduce the jamming phenomenon caused by material movement, and improve the smoothness of the whole system to solve the problem of material deviation in the discharging and transporting process. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 A three-dimensional schematic view of a discharging device for crane production is provided for the utility model;

[0016] Figure 2 A structure schematic view of a quantitative rotary disc of a discharging device for crane production is provided for the utility model;

[0017] Figure 3 A Figure 2 An enlarged view of A in the figure

[0018] Figure 4 A structure schematic view of a clamping plate of a discharging device for crane production is provided for the utility model;

[0019] Figure 5 A Figure 4 An enlarged view of B in the figure.

[0020] LEGEND:

[0021] 1, shell, 2, support column one, 3, clamping groove disc, 4, quantitative rotary disc, 5, periodic clamping plate, 6, support column two, 7, connecting column one, 8, recovery spring, 9, connecting column two, 10, motor one, 11, periodic disc, 12, support column three, 13, support plate, 14, inclined sieve plate, 15, support body one, 16, motor two, 17, driving shaft, 18, driven shaft, 19, conveyer belt, 20, support column four, 21, motor three, 22, main gear shaft, 23, driving gear, 24, connecting plate one, 25, from gear shaft, 26, driven gear, 27, connecting plate two, 28, sliding block, 29, sliding rail, 30, support body two, 31, hydraulic cylinder, 32, inductor, 33, telescopic rod, 34, clamping plate. DETAILED DESCRIPTION

[0022] Clearly, the described embodiments are merely a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all the other embodiments obtained by the person skilled in the art without creative labor are within the protection scope of the present utility model.

[0023] With reference to Figures 1 to 3 The utility model provides an embodiment: a kind of blanking device for crane production, including shell 1, shell 1 is responsible for providing the stability and strength of mechanical structure, help to resist external force and vibration, the inside fixed connection of shell 1 is with support column one 2, support column one 2 is mainly used to bear and transmit the weight of upper structure, ensure the stability and security of overall structure, the top of support column one 2 is rotatably connected with clamping groove disc 3, clamping groove disc 3 can accurately position and fixed assembly by the slot of specific shape, ensure the stability of equipment in the process of running, the top of clamping groove disc 3 is rotatably connected with quantitative turntable 4, and larger material is quantitatively discharged by rotating and bottom clamping groove disc 3 cooperation, the inside fixed connection of quantitative turntable 4 support column one 2 is with support column two 6, mainly used to bear and transmit the weight of upper structure, support column two 6 top rotatably connected with periodic clamping plate 5, with clamping groove disc 3 is stuck, and bottom contains protrusion can play the role of periodic, the top of periodic clamping plate 5 is fixedly connected with connecting column one 7, connect each component and keep the stability of structure, the outside fixed connection of connecting column one 7 is with recovery spring 8, recovery spring 8 can generate reaction force after being stressed, make object restore to original position, to maintain the normal function of equipment, the outside fixed connection of recovery spring 8 is with connecting column two 9, connect each component and keep the stability of structure, the outside fixed connection of connecting column two 9 is with drive assembly of driving quantitative discharge, the bottom fixed connection of drive assembly is with support column three 12, mainly used to bear and transmit the weight of upper structure, the inside fixed connection of shell 1 is with multiple support plate 13, support plate 13 carries the weight of assembly, provide stable support, ensure the safety and stability of upper structure, the outside fixed connection of support plate 13 is with inclined sieve plate 14, realize discharging and screen size material by slope, drive assembly includes motor one 10, converts electric energy into mechanical energy, the bottom fixed connection of motor one 10 is in the top of support column three 12, the bottom rotatably connected of motor one 10 has periodic disc 11, and the outside of periodic disc 11 has protrusion and periodic clamping plate 5 cooperation reaches the effect of periodic discharge.

[0024] With reference to Figure 4 , Figure 5The inside of the shell 1 is fixedly connected with a support column four 20, which is mainly used to bear and transmit the weight of the upper structure. The top of the support column four 20 is fixedly connected with a motor three 21, which converts electrical energy into mechanical energy. The inside of the motor three 21 is fixedly connected with a main gear shaft 22, which conducts the energy of the motor to provide a rotating effect. The outside of the main gear shaft 22 is rotatably connected with a driving gear 23, which transmits power and motion. The outside of the main gear shaft 22 is fixedly connected with a connecting plate one 24, which connects multiple component maintaining structures to maintain the integrity. The inside of the connecting plate one 24 is fixedly connected with a driven gear shaft 25, which provides rotation and fixing units. The front side of the driven gear shaft 25 is rotatably connected with a driven gear 26, which receives power and motion transmitted from the driving gear 23. The rear side of the driven gear shaft 25 is fixedly connected with a connecting plate two 27, which connects multiple component maintaining structures to maintain the integrity. The connecting plate two 27 is fixedly connected with a sliding block 28, which converts rotary motion into linear motion. The inside of the shell 1 is fixedly connected with multiple support bodies two 30, which bear the weight of the components, provide stable support, and ensure the safety and stability of the upper structure. The top of the support bodies two 30 is fixedly connected with a sliding rail 29, which provides a smooth sliding path for the sliding block 28. The top of the sliding block 28 is fixedly connected with a hydraulic cylinder 31, which converts hydraulic energy into mechanical energy to achieve linear motion. The top of the hydraulic cylinder 31 is fixedly connected with an inductor 32, which senses whether there is material on the conveyor belt 19 and the clamping distance. The outside of the hydraulic cylinder 31 is fixedly connected with a telescopic rod 33, which can adjust its length as needed. The outside of the telescopic rod 33 is fixedly connected with a clamping plate 34, which clamps the material to prevent it from shifting during transportation.

[0025] Referring to Figure 1 , Figure 4 The inside of the shell 1 is fixedly connected with multiple support bodies one 15, which bear the weight of the components, provide stable support, and ensure the safety and stability of the upper structure. The top of the support bodies one 15 is fixedly connected with a motor two 16, which converts electrical energy into mechanical energy. The outside of the support bodies one 15 is fixedly connected with a driving shaft 17, which conducts the energy emitted by the motor two 16. The outside of the support bodies one 15 is fixedly connected with a driven shaft 18, which transmits power from the driving shaft 17 to the conveyor belt 19 through connection with the conveyor belt 19. The outside of the driven shaft 18 is fixedly connected with a conveyor belt 19, which can continuously and quickly move the material during the discharging process.

[0026] Working principle: first, the user will material placed in the unloading area, the stable transport of conveyor belt 19 to ensure that the material can be moved to the next step. The role of inductor 32 is crucial, it monitors the material on the conveyor belt 19 in real time, timely feedback of the existence of material. Once the inductor 32 detects material, hydraulic cylinder 31 immediately start. Its telescopic rod 33 and clamping plate 34 push out, through the clamping structure on both sides of the precise clamping material, to ensure the stability of the material in the subsequent steps. At the same time, the main gear shaft 22 starts to work, driving the rotation of the driving gear 23. The meshing of the driving gear 23 and the driven gear 26 makes the driven gear 26 rotate synchronously, which is connected together by the connecting plate 24, so as to accurately determine the rotation trajectory of the driven gear 26. The connecting plate 27 is connected between the gear shaft 25 and the slider 28. With the rotation of the driven gear 26, the slider 28 slides periodically in the sliding rail 29, providing necessary motion support for subsequent material processing.

[0027] When the material moves above the inclined sieve plate 14, the screening mechanism of the system starts to work. Smaller materials fall through the pores of the sieve plate, while larger materials stay on the inclined sieve plate 14. At this time, the bottom of the clamping groove disc 3 starts to rotate, driving the rotation of the quantitative rotary disc 4. The unloading rod on the quantitative rotary disc 4 accurately quantitatively sweeps down the material in the rotation process, ensuring the uniform and controllable distribution of the material. The motor 10 also starts to work at this time, and the periodic disc 11 rotates to drive the corresponding movement of the periodic clamping plate 5. The protrusions on the outside of the periodic disc 11 collide with the protrusions on the periodic clamping plate 5, so that the periodic clamping plate 5 is unlocked, thereby opening the clamping groove and releasing the material. The connecting column 7 and the connecting column 9 are connected through the restoring spring 8, and the reaction force generated under the action of external force makes the periodic clamping plate 5 quickly return to the original position. Through the cooperation of each component, the function of periodic quantitative unloading is successfully realized.

[0028] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included in the protection scope of the present application.

Claims

1. A blanking device for crane production, comprising a housing (1), characterized in that: The inside of the shell (1) is fixedly connected with a support column one (2), the top of the support column one (2) is rotatably connected with a clamping groove disc (3), the top of the clamping groove disc (3) is rotatably connected with a quantitative rotary disc (4), the inside of the support column one (2) is fixedly connected with a support column two (6), the top of the support column two (6) is rotatably connected with a periodic clamping plate (5), the top of the periodic clamping plate (5) is fixedly connected with a connecting column one (7), the outside of the connecting column one (7) is fixedly connected with a recovery spring (8), the outside of the recovery spring (8) is fixedly connected with a connecting column two (9), the outside of the connecting column two (9) is fixedly connected with a drive assembly for driving quantitative feeding, the bottom of the drive assembly is fixedly connected with a support column three (12), the inside of the shell (1) is fixedly connected with a plurality of support plates (13), the outside of the support plate (13) is fixedly connected with an inclined sieve plate (14).

2. A blanking device for crane production according to claim 1, characterized in that: The drive assembly comprises a motor one (10), the bottom of the motor one (10) is fixedly connected to the top of the support column three (12), and the bottom of the motor one (10) is rotatably connected with a periodic disc (11).

3. A blanking device for crane production according to claim 1, characterized in that: The inside of the shell (1) is fixedly connected with a plurality of support bodies one (15), the top of the support body one (15) is fixedly connected with a motor two (16), the outside of the support body one (15) is fixedly connected with a driving shaft (17), the outside of the support body one (15) is fixedly connected with a driven shaft (18), and the outside of the driven shaft (18) is fixedly connected with a conveyor belt (19).

4. A blanking device for crane production according to claim 1, characterized in that: The inside of the shell (1) is fixedly connected with a support column four (20), the top of the support column four (20) is fixedly connected with a motor three (21), the inside of the motor three (21) is fixedly connected with a main gear shaft (22), and the outside of the main gear shaft (22) is rotatably connected with a driving gear (23).

5. A blanking device for crane production according to claim 4, characterized in that: The outside of the main gear shaft (22) is fixedly connected with a connecting plate one (24), the inside of the connecting plate one (24) is fixedly connected with a driven gear shaft (25), and the front side of the driven gear shaft (25) is rotatably connected with a driven gear (26).

6. A blanking device for crane production according to claim 5, characterized in that: The rear side of the driven gear shaft (25) is fixedly connected with a connecting plate two (27), and the connecting plate two (27) is fixedly connected with a sliding block (28).

7. A blanking device for crane production according to claim 1, characterized in that: The inside of the shell (1) is fixedly connected with a plurality of support bodies two (30), and the top of the support body two (30) is fixedly connected with a sliding rail (29).

8. A blanking device for crane production according to claim 6, characterized in that: The top of the sliding block (28) is fixedly connected with a hydraulic cylinder (31), the top of the hydraulic cylinder (31) is fixedly connected with an inductor (32), the outside of the hydraulic cylinder (31) is fixedly connected with a telescopic rod (33), and the outside of the telescopic rod (33) is fixedly connected with a clamping plate (34).